Krone Titan R/50 GL Operating Instructions Manual
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Krone Titan R/50 GL Operating Instructions Manual

Short-stork loading wagon
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Operating instructions
No. 4080-1 GB
Short-stork loading wagon
Titan R/50 GL
Titan R/54 GL
Titan 6/50 GL
Titan 6/54 GL
(from Machine no. 582 760)

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  • Page 1 Operating instructions No. 4080-1 GB Short-stork loading wagon Titan R/50 GL Titan R/54 GL Titan 6/50 GL Titan 6/54 GL (from Machine no. 582 760)
  • Page 2 Short-stalk loading wagon Models: Titan R/50 GL ; Titan R/54 GL; Titan 6/50 GL; Titan 6/54 GL to which this declaration refers complying with the relevant fundamental safety and health requirements of EC Directive 89/392/EEC; 3 and Directive Amendment of 22.07.93.
  • Page 3 Should these operating instructions become partly or totally unusable, you can acquire a replacement copy for your machine by quoting the number given overleaf. We wish you every success with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle, Germany...
  • Page 4 Foreword...

  • Page 5: Table Of Contents

    Contents Contents General information ................I -1 Use ........................... I -1 Information on the product ..................I -1 Safety ....................II -1 Identification of safety remarks in the operating instructions ........II -1 Personnel qualifications and training ................ II -1 Dangers involved in not following the safety instructions ..........
  • Page 6 Contents Hydraulic system ................VI -1 Special safety instructions ..................VI -1 Adjusting the hydraulic system ................VI -2 Maintenance ................... VII -1 Special safety instructions ..................VII -1 General information ....................VII -1 Tyres ........................VII -2 Hitch eyes on the tow-bar ..................VII -3 Adjusting the sensor for the automatic scraper floor cut-out ........

  • Page 7: General Information

    40mm. 1.2 Information on the product 1.2.1 General information These operating instruction apply to short-stalk loading wagon Models Titan R/50 GL; Titan R/54 GL; KDW00050 Titan 6/50 GL and Titan 6/54 GL from Machine no. 582 760 1.2.2 Manufacturer’s address...
  • Page 8 General information 1.2.6 Connections See Hydraulic system circuit diagram - See chapter hydraulics See Electrical system circuit diagram - See appendix 1.2.7 Intended use The Titan series short-stalk loading wagons are built exclusively for agricultural work (proper use). Any other use is considered improper use. The manufacturer is not liable for any damage resulting from improper use;...
  • Page 9 1950 Tyres 500/50-17 14PR 500/50-17 14PR DIN capacity for dry material (DIN 11741) approx. m3 26,5 KRONE protection from foreign objects Individual cutter protection Individual cutter protection Cutting length for 17 cutters approx. mm 35 cutters approx. mm Pick-up working width...
  • Page 10 General information I - 4...

  • Page 11: Safety

    Safety Safety Personnel qualifications and training These operating instructions contain fundamental information which must be taken into account when hitching up, operating or The short-stalk loading wagon must only be used, serviced and maintaining the machine. For this reason, these operating maintained by personnel who are familiar with this work and have instructions must be read by all personnel before starting up and been instructed about the associated dangers.

  • Page 12: Safety And Accident Prevention Regulations

    Safety If the vehicle is used on the public highways, the relevant legal and remotely operated devices must be positioned requirements (in the Federal Republic of Germany: the Motor so that they do not cause any unintentional Vehicle Regulations (StVZO) and the Motor Vehicle Construction movement in all transport and working positions.

  • Page 13: Hitched-Up Machines

    Safety 11. When working with the power take-off shaft, nobody must remain inside the area of the rotating Hitched-up machines power take-off shaft or articulated shaft. 1. Secure the machines against rolling away. 12. Always shut down the power take-off shaft when the bend is unnecessarily too great.

  • Page 14: Tyres

    This is only guaranteed by using genuine KRONE spare parts. 10. When storing gases, only use nitrogen for filling - Tyres Risk of explosion.
  • Page 15 Safety II - 5...
  • Page 16 Safety Position of safety labels on the machine Right side of the wagon TR100020 Left side of the wagon TR100022 II - 6...
  • Page 17 Safety Do not exceed Before starting, read and the speed of the follow the operating power take-off shaft. instructions and safety The operating 939 101-4 instructions. pressure 1000/ MAX. of the hydraulic unit must not exceed MAX. 200 bar Part no. 939 101-4 (1 x) Part no.
  • Page 18 Safety TR100020 Rechte Maschinenseite Linke Maschinenseite TR100022 II - 8...
  • Page 19 Safety Before spending time under the raised rear flap, turn off the tractor engine and protect the rear flap. Part no. 939 516-0 (2x) II - 9...

  • Page 20: Position Of The General Information Panels On The Machine

    Safety 2.14 Position of the general information panels on the machine 9 10 Right side of the machine TR000021 Left side of the machine TR100023 II - 10...
  • Page 21 Safety The information panels describe the special features of the particular machine and must be observed for the machine to operate perfectly. Anhänger ist mit einer Zugöse DIN 11026 ausgerüstet. Er darf nur an Zugmaschinen mit einer dafür geeigneten Anhänge- kupplung angekuppelt werden.
  • Page 22 Safety II - 12...

  • Page 23: Operation

    Operation Operation General information The short-stalk loading wagon must be adjusted to the tractor being used (see Appendix A “Inital hitch up“) If the tractor is changed, the following adjustments must be checked and carried out again if necessary. • Height of tow-bar - see Page A - 2 •...

  • Page 24: Hitching Up To The Tractor

    Operation Hitching up to the tractor No persons are permitted inside the danger area. The short-stalk wagon must be adjusted to the tractor currently being used (see Appendix A “Inital hitch up“) 3.3.1 Couple the towing eye of the trailer to the tractor hitch.

  • Page 25: Connections

    Operation Connections 3.4.1 Hydraulic connection When connecting the hydraulic hoses, make sure that the hydraulic systems on the tractor and the machine are not under pressure. • Take the hydraulic hoses out of their retainers on the tow-bar. • Remove the caps from the hoses. •...
  • Page 26 Operation Connection for operator-friendly control unit Mount the operator-friendly control unit on the tractor within the field of view of the driver. Connect the operator-friendly control unit to the on-board computer. Plug the control cable (1) into the socket (2) of the operator-friendly control unit.
  • Page 27 Operation 3.4.4 Hydraulic brakes (Export) A hydraulic brake is available for certain export models. With these models, the relevant hose is connected to the control valve on the tractor. The brake is activated by operating the tractor brake valve. 3.4.5 Articulated shaft •...

  • Page 28: Pick Up

    Operation Pick up 3.5.1 Special safety instructions The following applies during all maintenance, assembly, repair and adjustment work: • Shut down the short-stalk loading wagon. • Shut down the engine, remove the ignition key and switch off the electrical supply at the control box.

  • Page 29: Cutting Unit

    Operation Roll-type crop guard The roll-type crop guard is an accident preventing device and must not be removed during field operation. When handling bis swaths the roll-type crop guard (1) can be adjusted to match the crop density. For this the chains (2) must be attached in a higher position.
  • Page 30 Operation 3.7.3 Setting the cutting length This adjustment is carried out centrally on the left hand side of the wagon. Lowering the cutting unit • Press the cutter switch on the control box to "Lower" (for the operator-friendly control unit: press until "Switch cutters?"...
  • Page 31 (1). Only sharpen from the side which is not fluted. When sharpening be sure that no notch is produced in area (3). If possible, use the KRONE sharpener for sharpening. ET Part no. for the KRONE cutter-sharpener cutter holder 940 003-0.
  • Page 32 Operation 3.7.7 Retracting the cutting unit The cutting unit is locked hydraulically by retracting it against the end stop. To do this • retract the cutting unit (to the end stop) • switch the electric switch to „Neutral“ • then switch the tractor valve from „Pressure“ to “Neutral“...

  • Page 33: Road Travel

    Operation Road travel • Do not exceed the permitted speed limit (see serial plate). • Riding on the loading wagon is not permitted. • The roadworthiness of the loading wagon must be checked before travelling on the public highways, in particular the lights and tyres and whether the rear flap has been closed, the articulated shaft lowered and whether the pick-up has been lifted out.

  • Page 34: Work Input

    Operation 3.10 Work input 3.10.1 Preparing for the loading process • Adjust to the desired cutter number and therefore the cutting length see Page III - 7/8 • Adjust the pick-up working height: see Page III - 6 • Normal position of baffle plate: see Page III - 6 The swathe should be uniform and loose.
  • Page 35 Operation 3.10.2.3 For the electromagnetic operator-friendly control unit without automatic loader • When starting the loading process, switch on the hydraulic oil circulation on the tractor and arrest the switch lever. • Switch the pick-up switch to "Lower". The pick-up can be run in this position during the whole of the loading process so that the pick-up is able to accomodate itself to the ground.
  • Page 36 Operation 3.10.3 Finishing the loading process Make sure that the laden weight shown on the serial plate is not exceeded. Loading finishes when:: a) for the standard model : – the green scraper-floor indicator light (if the scraper floor is switched on) has gone out b) for the operator-friendly model: –...

  • Page 37: Shutting Down

    Operation 3.10.6 After emptying • Switch off the scraper floor. • Close the rear flap. To ensure that the hydraulic mechanism locks the rear flap, the switch for the rear flap must continue to be held in position for approx. 1-2 seconds after closing. For the standard hydraulic system, the closing procedure must follow the following sequence: Switch the electrical...
  • Page 38 Operation • Stow the control box in the retainer provided for it. KLW09340 • Arrest the short-stalk loading wagon by applying the parking brake (1). KDW03210 III - 16...

  • Page 39: Standard Operation

    Standard operation Standard operation 4.1 General information The loading wagon is fitted with solenoid valves which make it possible to pre-select the hydraulic functions on the wagon at the control box. Each switch function desired is pre-selected at the control box by operating the corresponding push button so that the relevant valve is opened.

  • Page 40: Control Panel

    Standard operation 4.3 Control panel KLW07013 Switch for switching and power supply „ON“ and (10) Switch for the floodlamp in the storage area. „OFF“. (11) Switch for changing cutters. The (green) indicator lamp lights up when (1) is switched on. When changing cutters, first switch cutter The (red) indicator lamp lights up when the scraper unit to Position „Cutters 0“...

  • Page 41: General Information

    Operator-friendly solenoid control unit Operator-friendly solenoid control unit 5.1 General information The operator-friendly solenoid control unit is used to monitor and control the loading and emptying processes. The cutter 0 circuit and the automatic scraper-floor circuit are monitored using sensors. Indicator lamps signal the operating state of the cutter 0 system, the scraper floor and the locking system for the steering axle (special fitting).

  • Page 42: Control Panel

    Operator-friendly solenoid control unit 5.3 Control panel KLW07014 (1) ON/OFF switch for the power supply. "ON/OFF" switch for the scraper floor (Display appears with a short tone on the horn) – When the scraper floor is switched on, (2) Indicator lamp (red) warns when the cutter unit is not in "Scraper floor is running"...

  • Page 43: Checking The Sensors

    Operator-friendly solenoid control unit 5.4 Checking the sensors Carry out all sensor tests with the machine shut down Switch on the display and control unit at Button (1) and operate the Quit button (12) until the following message appears on the display: Sensor test Load a: 0 Scrape b: 1...
  • Page 44 Operator-friendly solenoid control unit 5.4.4 Test "Sensor cutters retract" The "Cutters extend" sensor (1) is located on the cutter unit on the right hand side of the machine. As soon as the cutters on the cutter unit have been swung out, the number after the word "Cutters retract" on the display (10) must change to "1".

  • Page 45: Hydraulic System

    Hydraulic system Hydraulic system 6.1 Special safety instructions • Before starting work on the hydraulic unit, depressurise the system. Hydraulic fluids escaping under pressure can cause serious injury. In case of injury, immediately call a doctor. • Repair work on the hydraulic system must only be carried out by a trained specialist. With the standard and the operator-friendly unit, the solenoid valve unit is located on the end of the wagon at the front and right...

  • Page 46: Adjusting The Hydraulic System

    Hydraulic system 6.2 Adjusting the hydraulic system The operator-friendly hydraulic system of the short-stalk loading wagon must be adapted to the tractor (see KLW0A-07) and is designed for continuous circulation. The system is adapted by adjusting the hydraulic system screw on the solenoid valve unit. The unit is located on the end of the wagon at the front and right under the protective box.
  • Page 47 Hydraulic system 6.2.2 Examples of emergency manual operation Raising the pick up • Screw in the star-wheel screw on the „Raise lower pick- up“ control valve. • Push in the solenoid plunger of the control valve (2) using a sharp object. The pick-up will raise. •...
  • Page 48 Hydraulic system 6.2.3 Hydraulic unit - standard VI - 4...
  • Page 49 Hydraulic system 6.2.4 Hydraulic unit - operator-friendly VI - 5...
  • Page 50 Hydraulic system 6.2.5 Hydraulic circuit diagram of the loading wagon - Standard operation Model HECKKLAPPE MESSER KRATZBODENANTRIEB KNICKDEICHSEL PICK-UP d=1mm (332-014) d=1,4mm (920-904) RUECKSCHLAG VENTIL DRUCK TANK LEITUNG LEITUNG ANSCHLUSS SCHLEPPERHYDRAULIK VI - 6...
  • Page 51 Hydraulic system 6.2.6 Hydraulic circuit diagram of the loading wagon - Operator-friendly operation Model GL HECKKLAPPE MESSER KRATZBODENANTRIEB KNICKDEICHSEL PICK-UP d=1,5mm d=1mm (332-014) (340-687) d=1,4mm (920-904) d=1,5mm (332 014) LASTMELDELEITUNG NUR BEI LOAD-SENSING SCHLEPPERHYDRAULIK UEBER POWER-BEYOND ANZUSCHLIESSEN. RUECKSCHLAG VENTIL HOCHDRUCK FILTER POWER DRUCK...
  • Page 52 Hydraulic system VI - 8...

  • Page 53: Maintenance

    Maintenance Maintenance Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...

  • Page 54: Tyres

    Maintenance Tyres • Repair work on the tyres and wheels must only be carried out by specialists using the assembly tools which are suitable for the purpose. • Support the short-stalk loading wagon on firm and level ground. Secure the wagon against rolling away unintentionally by using wheel chocks.

  • Page 55: Hitch Eyes On The Tow-Bar

    Maintenance Tyre-data table Tyre code Tyre- Ø [mm] Width [mm] Load capacity Air pressure Permissible [kg] [bar] max. speed [km/h] 500/50-17 14 PR 3355 500/55-20 TL 12 PR 1058 3500 500/45 R 22,5 TL 156 A8 1070 3500 Hitch eyes on the tow-bar •...

  • Page 56: Adjusting The Sensor For The Automatic Scraper Floor Cut-Out

    Maintenance Adjusting the sensor for the automatic scraper floor cut-out If the load space is filled, the crop is pressed against the feeler plate located on the tail gate and a sensor switches off the scraper floor. The function of the scraper floor cut- out should be checked before and during the first use and afterwards every 250 operating hours.

  • Page 57: Maintenance Instructions For The Hydraulic System

    Maintenance Maintenance instructions for the hydraulic system 7.6.1 High-pressure filter All Series Titan loading wagons with the operator- friendly hydraulic unit are fitted with a high-pressure filter in the high-pressure pipework to the valve unit. Change the filter (3) after each season. Changing the filter element •...

  • Page 58: Checking And Changing The Oil

    Maintenance Checking and changing the oil The oil level in the transmission must be checked regularly before and after use. An oil change should be carried out after the first period of use (approx. 30-50 h). After this, change the oil once a year.

  • Page 59: Chain Tension

    Maintenance Chain tension 7.8.1 Feed unit drive The feed unit drive is located at the front on the left hand side of the loading wagon. Spring length under tension X = 60 mm TR000005 7.8.2 Pick-up drive unit The pick-up drive unit is located at the front on the left hand side of the loading wagon.

  • Page 60: Scrapers

    Maintenance Shortening the scraper-floor chain • Remove the cotter pin (1) on the chain joint (3). • Remove the locking piece (2) • Shorten the chain by 2 or 4 links at a time. • Join the chain with the chain joint (3). •...

  • Page 61: Checking The Safety Rollers Of The Individual Knife Protection System

    Maintenance 7.9.2 Distance scraper to drum The scrapers (2) must be at a distance „A“ from the rotating conveyor drum (3). KLW0A-08 Adjusting the distance from the cutter to the drum • Slacken all screws (1) on the scraper bar on the right and left.

  • Page 62: Lubrication

    Maintenance 7.11 Lubrication 7.11.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out when the machine is shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...
  • Page 63 Maintenance 7.11.4 Lubrication chart VII - 11...
  • Page 64 Maintenance 7.11.5 Lubrication points The following table shows the lubrication points on the short-stalk loading wagon together with the number of lubrication nipples. Lubrication points Titan 50/54 GL Number of lubrication nipples Conveyor drum bearing, right Parking-brake lever Steering axle steering swivel (special fitting) Steering axle arrester ram (special fitting) Scraper-floor shaft, rear Compensation rocker (right/left) (for trailing arm unit only)

  • Page 65: Central Lubrication Of Feed Unit And Pick-Up Drive Chains

    Maintenance 7.12 Central lubrication of feed unit and pick-up drive chains Each time the pick-up is lifted, the main drive chain and the pick-up drive chain are automatically lubricated with oil. If a larger amount of oil is needed, it suffices to lift the pick-up several times.

  • Page 66: Brake System

    Repair work on the brake system must only be carried out by a trained specialist or at appropriate workshops. • KRONE accepts no liability under the terms of the guarantee for normal wear, deficiencies due to overloading or changes to the brake system. •...
  • Page 67 Maintenance 7.13.3 Air filter for the pipework The air filter is installed in front of the brake valve. This cleans the compressed air, thereby protecting the brake system from faults. The brake system will also work even if the filter element is blocked in both flow directions.

  • Page 68: Care After Daily Use

    Maintenance 7.13.4 Compressed air reciever The compressed air receiver stores the compressed air supplied by the compressor. During operation, therefore, condensation water may collect in the receiver. The compressed air filter must be regularly emptied: – every day during winter (when used), –...

  • Page 69: Overwintering

    Have the necessary maintenance work carried out during the period directly after the harvest season. Draw up a list of all the spare parts needed. In so doing, you will make it easier for your KRONE dealer to process your orders and you can rest assured that your machine will be ready and available at the start of the new season.
  • Page 70 Overwintering VIII - 2...

  • Page 71: Recommissioning

    Recommissioning Recommissioning 9.1 Special safety instructions • The following are fundamentals which apply during all maintenance, assembly, repair and adjustment work: • Shut down the machine, switch off the engine, remove the ignition key and switch off the electrical supply at the control box. •...
  • Page 72 Recommissioning IX - 2...

  • Page 73: Faults - Causes And Removal

    Faults – causes and removal 10 Faults – causes and removal 10.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical system at the control box.
  • Page 74 Faults – causes and removal X - 2...

  • Page 75: A1 Initial Hitch Up

    Appendix A1 Initial hitch up For transport reasons, the loading wagon is supplied without the articulated shaft attached and with the covers not fully assembled. Before commissioning, the loading wagon must be fully assembled and adapted to suit the type of tractor used to tow it.

  • Page 76: A1.1 Adjusting The Tow-Bar To The Appropriate Height And Adjusting The Towing Eye

    Appendix A1.1 Adjusting the tow-bar to the appropriate height and adjusting the towing eye A1.1.1 General information To ensure that the wagon will take the optimum load, the height of the tow-bar must be matched to the type of tractor being used. When the wagon is attached, the distance measured between the upper edge of the frame at the front and ground must be x = 1.27 - 1.30 m .
  • Page 77 Appendix • Support the wagon by its supporting foot. • Slacken the nut (1). • Unscrew the screw (2). • Turn the threaded spindle (3). The threaded spindle must be turned until the distance x measured between – the upper edge of the frame and the ground lies between 1.27 and 1.30 m So that the adjustment can be made, the piston (4) of the ram must not be...

  • Page 78: A1.2 Attaching The Articulated Shaft

    The torque (1) stamped on the overload coupling - see example - must agree with the torque in the following table. • If these values do not agree, the KRONE dealer must be informed. Model Speed of power take-off shaft...
  • Page 79 Appendix A1.2.3 Adjusting the length The length of the articulated shaft (1) must be adjusted to the conditions. The shortest operating position is selected for the tightest corners. Hitch up the wagon to the tractor.. Take the shortest operating position for the articulated shaft.

  • Page 80: A1.3 Assembling The Superstructure

    Appendix A1.3 Assembling the superstructure Preparation • Secure the tractor and loading wagon against rolling away. • Lower the self-loading wagon in a horizontal position onto its support foot. • If the tractor is coupled and connected to the wagon, switch off the engine, apply the brake and remove the ignition key.
  • Page 81 Appendix 4. Fold out side panels and join to the front panel. Secure the joining strap using linch pin (1). TR000014 5. Also use linch pins (1) to secure the joining elements between side panels and hoops. TR000015 6. Fold up baffle plate (1) and secure to the front hoop (3) using bolts, bushing and nuts (2).

  • Page 82: A2 Electrical Circuit Diagram

    Appendix A2 Electrical circuit diagram Standard operation +12 V supply lead from tractor Work light Scraper floor Operation ON/OFF ON/OFF Tail gate Tail gate Pick up rein Pick up Knives raus Knives Knives change Knives Articulated drawbar Articulated drawbar Load space filled Knives are retracted Articulated drawbar...
  • Page 83 Appendix Operator-friendly operation Reed Reed Scraper floor forward feed Tail gate Reed Reed Automatic loading system Reed Reed Knife bar out Reed Reed Knife bar in Axle locked CAN_LOW CAN_LOW Braun CAN_HIGH CAN_HIGH Wei ß FREI FREI Gelb FREI FREI Rosa +12V geschaltet +12V geschaltet...
  • Page 84 Appendix Work light Scraper floor forward feed Down function Up function Pick up Knives 1 Knives 2 Articulated drawbar 1 Articulated drawbar 2 Tail gate 2 Tail gate 1 A - 10...
  • Page 85 Appendix A - 11...
  • Page 86 Appendix A - 12...
  • Page 87 Appendix A - 13...
  • Page 88 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

This manual is also suitable for:

Titan r/54 glTitan 6/50 glTitan 6/54 gl

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