Krone Titan 6/50 GL Operating Instructions Manual
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Krone Titan 6/50 GL Operating Instructions Manual

Short-cut loading wagon
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Operating Instructions
150 000 034 00 EN
Short-cut loading wagon
Titan 6/50 GL
Titan 6/54 GL
Titan R/54 GL
(from Machine no. 599 090)

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Summary of Contents for Krone Titan 6/50 GL

  • Page 1 Operating Instructions 150 000 034 00 EN Short-cut loading wagon Titan 6/50 GL Titan 6/54 GL Titan R/54 GL (from Machine no. 599 090)
  • Page 2 Heinrich-Krone-Str. 10, D-48480 Spelle are solely responsible for the product Short-cut loading wagon Models: Titan 6/50 GL; Titan 6/54 GL; Titan R/54 GL tto which this declaration refers corresponds to the relevant basic safety and health requirements of the EC Directive 98/37/EC.
  • Page 3 Should these operating instructions become partly or totally unusable, you can acquire a replacement copy for your machine by quoting the number given overleaf. We wish you every success with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle, Germany...
  • Page 4 Foreword...

  • Page 5: Table Of Contents

    Contents Contents General information ................I -1 Use ........................... I -1 Information on the product ..................I -1 1.2.1 General information ....................I -1 1.2.2 Manufacturer’s address ....................I -1 1.2.3 Certification ......................I -1 1.2.4 Identification label ....................I -1 1.2.5 Information for enquiries and orders .................I -1 1.2.6 Connections ......................I -2...
  • Page 6 Contents 3.4.5 Articulated shaft ...................... III -6 3.4.6 Hydraulic connection for blocking trailing steering axle (special fitting) ....III -6 3.4.7 Drawbar suspension (special equipment) .............. III -6 Pick up ........................III -7 3.5.1 Special safety instructions ..................III -7 3.5.2 Normal position (adjusting the working height) ............
  • Page 7 Contents 5.7.14 Menu 4-5 "Sensor/actuator test axle suspension" ..........IV -30 4.7.15 Main menu 5 "Info" ....................IV -31 4.7.16 Main menu 6 "Technician" .................. IV -32 Alarm Message ....................IV -33 Alarm Messages ....................IV -34 4.9.1 General alarms ....................IV -34 4.9.2 Logical alarms .....................
  • Page 8 Contents A1.3 Assembling the superstructure ................A -7 Electrical circuit diagram .............. A -10...

  • Page 9: General Information

    40mm. 1.2 Information on the product 1.2.1 General information These operating instruction apply to short-cut loading wagon Models Titan 6/50 GL; Titan 6/54 GL and Titan KDW00050 R/54 GL from Machine no. 599 090 1.2.2 Manufacturer’s address Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str.

  • Page 10: Connections

    General information 1.2.6 Connections See Hydraulic system circuit diagram - See chapter hydraulics See Electrical system circuit diagram - See appendix 1.2.7 Intended use The Titan series short-cut loading wagons are built exclusively for agricultural work (proper use). Any other use is considered improper use. The manufacturer is not liable for any damage resulting from improper use;...

  • Page 11: Technical Data

    1950 Tyres 500/50-17 14PR 500/50-17 14PR DIN capacity for dry material (DIN 11741) approx. m3 26,5 KRONE protection from foreign objects Individual cutter protection Cutting length for 17 cutters approx. mm 35 cutters approx. mm Pick-up working width (DIN 11200)
  • Page 12 General information I - 4...

  • Page 13: Safety

    Safety Safety Personnel qualifications and training These operating instructions contain fundamental information which must be taken into account when hitching up, operating or The short-cut loading wagon must only be used, serviced and maintaining the machine. For this reason, these operating maintained by personnel who are familiar with this work and have instructions must be read by all personnel before starting up and been instructed about the associated dangers.

  • Page 14: Safety And Accident Prevention Regulations

    Safety If the vehicle is used on the public highways, the relevant legal and remotely operated devices must be positioned requirements (in the Federal Republic of Germany: the Motor so that they do not cause any unintentional Vehicle Regulations (StVZO) and the Motor Vehicle Construction movement in all transport and working positions.

  • Page 15: Hitched-Up Machines

    Safety 11. When working with the power take-off shaft, nobody must remain inside the area of the rotating Hitched-up machines power take-off shaft or articulated shaft. 1. Secure the machines against rolling away. 12. Always shut down the power take-off shaft when the bend is unnecessarily too great.

  • Page 16: Tyres

    This is only guaranteed by using genuine KRONE spare parts. 10. When storing gases, only use nitrogen for filling - Tyres Risk of explosion.
  • Page 17 Safety II - 5...

  • Page 18: Position Of Safety Labels On The Machine

    Safety 2.14 Position of safety labels on the machine Right side of the wagon TR200020 Left side of the wagon TR200022 II - 6...
  • Page 19 Safety 939 100-4 540/ MAX. Do not exceed MAX. the speed of the Part no. 939 100-4 (1 x) Before starting, read and power take-off (6/50 GL, 6/54 GL) follow the operating shaft. instructions and safety The operating 939 101-4 instructions.
  • Page 20 Safety TR200020 Rechte Maschinenseite Linke Maschinenseite TR200022 II - 8...
  • Page 21 Safety Before spending time under the raised rear flap, turn off the tractor engine and protect the rear flap. Part no. 939 516-0 (2x) II - 9...

  • Page 22: Position Of The General Information Panels On The Machine

    Safety 2.15 Position of the general information panels on the machine 9 10 Right side of the machine TR000021 Left side of the machine TR100023 II - 10...
  • Page 23 333 698-0 (1 x) links + rechts 10 333 699-0 (1 x) 250h 250h For standard 100h bei Lenkachse bei Lenkachse For convenience nur bei Titan 6/50 GL 100h bei Hitch 100h KDW04050 250h KDW05180 KDW10290 343 406-0 343 406- 0 (1x)
  • Page 24 Safety II - 12...

  • Page 25: Operation

    Operation Operation General information The short-cut loading wagon must be adjusted to the tractor being used (see Appendix A “Inital hitch up“) If the tractor is changed, the following adjustments must be checked and carried out again if necessary. • Height of tow-bar - see Page A - 2 •...

  • Page 26: Hitching Up To The Tractor

    Operation Hitching up to the tractor No persons are permitted inside the danger area. The short-cut wagon must be adjusted to the tractor currently being used (see Appendix A “Inital hitch up“) 3.3.1 Couple the towing eye of the trailer to the tractor hitch.
  • Page 27 Operation 3.3.2 Connecting the hitch for Ø 80 ball attachment to the tractor-side Ø 80 ball coupling To make the connection, proceed as follows: • Make the electrical and hydraulic connections (refer to Chapter entitled „Hydraulics“) and place in operation. •...

  • Page 28: Connections

    Operation Connections 3.4.1 Hydraulic connection When connecting the hydraulic hoses, make sure that the hydraulic systems on the tractor and the machine are not under pressure. • Take the hydraulic hoses out of their retainers on the tow-bar. • Remove the caps from the hoses. •...

  • Page 29: Compressed Air Connections For Air Brakes (Special Equipment)

    Operation Connection of comfort control (see chapter 4.2) LL400014 • Arrange the cable connections between the tractor and the short-cut loading wagon so that they are not under tension when the vehicles are turning and so that they do not come into contact with the wheels of the tractor.

  • Page 30: Hydraulic Brakes (Export)

    Operation 3.4.4 Hydraulic brakes (Export) A hydraulic brake is available for certain export models. With these models, the relevant hose is connected to the control valve on the tractor. The brake is activated by operating the tractor brake valve. 3.4.5 Articulated shaft •...

  • Page 31: Pick Up

    Operation Pick up 3.5.1 Special safety instructions The following applies during all maintenance, assembly, repair and adjustment work: • Shut down the short-cut loading wagon. • Shut down the engine, remove the ignition key and switch off the electrical supply at the control box.

  • Page 32: Roll-Type Crop Guard

    Operation Roll-type crop guard The roll-type crop guard is an accident preventing device and must not be removed during field operation. When handling bis swaths the roll-type crop guard (1) can be adjusted to match the crop density. For this the chains (2) must be attached in a higher position.

  • Page 33: Setting The Cutting Length

    Operation 3.7.3 Setting the cutting length This adjustment is carried out centrally on the left hand side of the wagon. • Lowering the cutting unit (See chapter 4, page IV-7) • Remove the ignition key and switch off the electrical supply at the control box.

  • Page 34: Sharpening The Cutters

    (1). Only sharpen from the side which is not fluted. When sharpening be sure that no notch is produced in area (3). If possible, use the KRONE sharpener for sharpening. ET Part no. for the KRONE cutter-sharpener cutter holder 940 003-0.

  • Page 35: Retracting The Cutting Unit

    Operation 3.7.7 Retracting the cutting unit The cutting unit is locked hydraulically by retracting it against the end stop. TR000002 3.7.8 Clearing blockages • Lower the cutting unit using the respective switch on the electric control panel and switch on the PTO to clear the blockage.

  • Page 36: Road Travel

    Operation Road travel • Do not exceed the permitted speed limit (see serial plate). • Riding on the loading wagon is not permitted. • The roadworthiness of the loading wagon must be checked before travelling on the public highways, in particular the lights and tyres and whether the rear flap has been closed, the articulated shaft lowered and whether the pick-up has been lifted out.

  • Page 37: Work Input

    Operation 3.10 Work input 3.10.1 Preparing for the loading process • Adjust to the desired cutter number and therefore the cutting length see Page III - 7/8 • Adjust the pick-up working height: see Page III - 6 • Normal position of baffle plate: see Page III - 6 The swathe should be uniform and loose.
  • Page 38 Operation 3.10.2.3 For the electromagnetic operator-friendly control unit without automatic loader • When starting the loading process, switch on the hydraulic oil circulation on the tractor and arrest the switch lever. • Switch the pick-up switch to "Lower". The pick-up can be run in this position during the whole of the loading process so that the pick-up is able to accomodate itself to the ground.

  • Page 39: Finishing The Loading Process

    Operation 3.10.3 Finishing the loading process Make sure that the laden weight shown on the serial plate is not exceeded. Loading finishes when:: a) for the standard model : – the green scraper-floor indicator light (if the scraper floor is switched on) has gone out b) for the operator-friendly model: –...

  • Page 40: After Emptying

    Operation 3.10.6 After emptying • Switch off the scraper floor. • Close the rear flap. After passing over the silo, • lower the articulated tow-bar again. 3.11 Shutting down No person is permitted within the danger area. The short-cut loading wagon must not be loaded when it is switched off.
  • Page 41 Operation • Arrest the short-cut loading wagon by applying the parking brake (1). KDW03210 III - 17...
  • Page 42 Operation III - 18...

  • Page 43: Comfort Control Unit

    Comfort Control Unit Comfort Control Unit General Description The electronic equipment of the machine consists essentially of the job computer (1), the electronics for the hydr. axle suspension (2) (optional), and the control unit (3) and the control and functional elements. The job computer (1) and the electronics for the hydr.

  • Page 44: Mounting

    Comfort Control Unit 4.2 Mounting Mount the control unit with its support (1) where it can be seen by the driver. Direct fastening • Fasten the support (1) using the drill holes (2) already present. The control unit (3) is held in place on the magnetic plate (4) on the support (1).
  • Page 45 Comfort Control Unit Electrical power supply When mounting the control unit, take care that the connecting cables are not stretched and cannot come in contact with the tractor wheels. • Connect the power supply cable (12 V) on the tractor and machine side to the 3-pin power outlet (DIN 9680).

  • Page 46: Control Unit

    Comfort Control Unit 4.3 Control Unit Overview ZX000004 1 On/Off key 2 Display 3 Keys (1 - 8) 4 Rotary potentiometer 5 Esc key (F) 6 Menu key (E) 7 Keys A-D IV - 4...

  • Page 47: Operational Readiness

    Comfort Control Unit Description of the keys Keys 1-8 The keys 1-8 are used to activate the softkeys located in the right columns. For the assignment of the keys, see the two illustrations. If there is no softkey next to the key, it has no function.

  • Page 48: Manual Mode

    Comfort Control Unit 4.5 Manual Mode 4.5.1 Loading mode basic screen ZX000008 Status line Displays in the main window: Current states of the machine (depending on how it is • Total number of loads, current customer equipped) are shown in the top line of the display: counter •...
  • Page 49 Comfort Control Unit Softkeys The following softkeys are found in two columns on the right: • Lifting and lowering pickup/floating position The activated mode is shown in the display (A). Pickup not in floating position Pickup in floating position Lift the pickup Press the key for softkey...
  • Page 50 Comfort Control Unit • Lifting/lowering offset drawbar Lifting the offset drawbar Press the key for softkey The arrow (A) indicates thats the function is performed. Lowering offset drawbar Press the key for softkey The arrow (A) indicates that the function is performed.

  • Page 51: Unloading Mode Basic Screen

    Comfort Control Unit 4.5.2 Unloading mode basic screen ZX000016 For a general description, see section 4.5.1, Loading mode Differences compared to loading mode Displays in the main window • Currently set floor conveyor forwards speed in % (only for GD) Setting the floor conveyor forwards speed •...
  • Page 52 Comfort Control Unit (nur ZX GD) • Opening/closing tailgate Opening the tailgate. Pressing the key once for softkey automatically opens the tailgate up to the central position. Pressing the key again opens the tailgate as long as the key is held down. ZX000018 The arrow (A) indicates thats the function is performed., the status is displayed.
  • Page 53 Comfort Control Unit • Floor conveyor forwards motion Switching the floor conveyor on Press the key for softkey The arrow (A) indicates that the function is performed. The floor conveyor forwards speed can be controlled by turning the rotary potentiometer, the setting is saved by pressing the rotary potentiometer.

  • Page 54: Buttons On The Machine

    Comfort Control Unit 4.6 Buttons on the machine The machine has two buttons located externally on the machine that can be used to perform functions on the machine. The two buttons are located at the left front end of the machine and have the following functions: •...

  • Page 55: Menu Level

    Comfort Control Unit 4.7 Menu Level Overview Automatic loader Settings Silage Customer counters Counters Axle suspension Total counters Service Contrast Manual sensor test Info Floor conveyor speed Manual actuator test Technician Sensor/actuator test axle suspension Settings L400530 4.7.1 Bringing up a Menu Level •...

  • Page 56: Main Menu 1 "Settings

    Comfort Control Unit The menu level is divided into five main menus: • = main menu 1 "Settings" • = main menu 2 "Counters" • = main menu 4 "Service" • = main menu 5 "Info" L400030 • = main menu 6 "Technician" •...

  • Page 57: Menu 1-1 "Automatic Loader" (Optional

    Comfort Control Unit 4.7.3 Menu 1-1 "Automatic loader" (optional) Setting of the time delay for activating the floor conveyor after reaching the delivery height of the crop in the loading mode. Calling the menu Main menu 1 "Settings" is displayed •...

  • Page 58: Menu 1-2 "Silage" (Optional

    Comfort Control Unit 4.7.4 Menu 1-2 "Silage" (optional) The connection for the silage material device is located close to the job computer (about 0.5 m in cable harness 1X1). Activating/deactivating silage. Calling the menu Main menu 1 "Settings" is displayed •...

  • Page 59: Menu 1-3 "Axle Suspension" (Optional

    Comfort Control Unit 4.7.5 Menu 1-3 "Axle suspension" (optional) Setting the axle suspension. When the machine is switched on the axle suspension is in the automatic mode. If a cylinder is not in the nominal position of if there is a fault, the automatic mode is deactivated and the machine goes into manual mode.
  • Page 60 Comfort Control Unit Setting axle suspension status • Press the key for softkey, automatic axle suspension is activated. The axle is controlled to a set nominal value. • Press the key for softkey, the axle suspension changes into the manual mode, the wagon is lifted by pressing the key.

  • Page 61: Menu 1-4 "Contrast

    Comfort Control Unit 4.7.6 Menu 1-4 "Contrast" Setting the display contrast. Calling the menu Main menu 1 "Settings" is displayed • You can select menu 1-4 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. L400100 The display shows menu 1 - 4 "Contrast".

  • Page 62: Menu 1-5 „Floor Conveyor Speed

    Comfort Control Unit 4.7.7 Menu 1-5 „Floor conveyor speed“ Adjusting the floor conveyor speed Since the oil capacity may vary from one tractor to another, it may be necessary to readjust the maximum speed of the floor conveyor. To do this: Calling the menu Main menu 1 „Settings“...

  • Page 63: Main Menu 2 "Counters

    Comfort Control Unit 4.7.8 Main menu 2 "Counters" Calling the main menu • Call the main menu with the key. • You can select main menu 2 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. L400120 The display shows menu level 2 "Counters".
  • Page 64 Comfort Control Unit Activating customer counters • Use the rotary potentiometer to place the desired customer counter between the two crossbars (A) and press the rotary potentiometer. The desired customer counter (in this case customer counter 4) is shown in reverse colours ( The old activated customer counter (in this case customer counter 3) is no longer shown in reverse colours.

  • Page 65: Menu 2-2 "Total Counters

    Comfort Control Unit 4.7.10 Menu 2-2 "Total counters" Calling the menu Main menu 2 "Counters" is displayed • You can select menu 2-2 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu 2 - 2 "Total counters". The L400150 total number of loads is the sum of all loads.

  • Page 66: Main Menu 4 "Service

    Comfort Control Unit 4.7.11 Main menu 4 "Service" Calling the main menu • Call the main menu with the key. • You can select main menu 4 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu level 4 "Service".
  • Page 67 Comfort Control Unit Diagnostics – Namur sensors Possible sensors (depending on how the machine is equipped) Sensor icon Description Blades active Automatic loader L400201 Floor conveyor shutdown Metering rollers (GD) PTO speed (GD) Status (state): Tailgate • Alive (iron) • Not alive (no iron) Tailgate closed (ZX) •...
  • Page 68 Comfort Control Unit Diagnostics - buttons Possible buttons (depending on how the machine is equipped) Icon Description Fold blades in button Fold blades out button Status (state): L400221 • Broken cable • Short circuit • Pressed • Not pressed Setting values: When the key is pressed, the bar must be in the lower marked area of the bar display.

  • Page 69: Menu 4-4 "Manual Actuator Test

    Comfort Control Unit 4.7.13 Menu 4-4 "Manual actuator test" The actuator test is used to test the actuators installed on the machine. An actuator can only be tested if power is flowing through it. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system.
  • Page 70 Comfort Control Unit Diagnostics – digital actuators (GL + GD) Errors are only displayed if the actuator is switched on and a test is possible for the actuator (see the table called "Possible digital actuators"). If necessary, the LED on the plug right on the actuator can be used for monitoring.
  • Page 71 Comfort Control Unit Diagnostics analog actuators (GD) A current (in mA) can be created with the PWM value (in parts per thousand). If the PWM value = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used) •...

  • Page 72: Menu 4-5 "Sensor/Actuator Test Axle Suspension

    Comfort Control Unit 5.7.14 Menu 4-5 "Sensor/actuator test axle suspension" (depending on how the machine is equipped) The actuator test is used to test the sensors and actuators installed on the machine for the axle suspension. Calling the menu Main menu 4 "Service" is called. L400281 •...

  • Page 73: Main Menu 5 "Info

    Comfort Control Unit 4.7.15 Main menu 5 "Info" Calling the main menu • Call the main menu with the key. • You can select main menu 5 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu 5 "Info".

  • Page 74: Main Menu 6 "Technician

    Comfort Control Unit 4.7.16 Main menu 6 "Technician" Calling the main menu • Call the main menu with the key. • You can select main menu 6 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. Main menu 6 "Technician"...

  • Page 75: Alarm Message

    Comfort Control Unit 4.8 Alarm Message Information message If one or several conditions are not met to carry out an action, the information message will be displayed. The information message disappears automatically after a short time. ZX000025 Alarm Message If a malfunction occurs in the machine an alarm message appears in the display and an audio signal is heard at the same time (rapid-interval horn sound).

  • Page 76: Alarm Messages

    -> loose contact in the connection to the display Undervoltage - Tractor battery defective Connect the KRONE connection cable to - Tractor dynamo too weak the tractor battery - 12-V power supply too weak on the...

  • Page 77: Logical Alarms

    Comfort Control Unit 4.9.2 Logical alarms Wagon is full Tailgate is closed and the floor Empty wagon conveyor switch-off unit sensor is switched Discharge roller The wagon is full, the tailgate is open, Check the discharge speed too floor conveyor supply is activated and roller drive slow/discharge discharge roller speed is too slow...

  • Page 78: Physical Alarms

    Comfort Control Unit 4.9.3 Physical alarms Blade sensor Sensor or supply line defective - Perform a sensor test - Check the sensor and supply line for damage Automatic loader Sensor or supply line defective - Perform a sensor test sensor - Check the sensor and supply line for damage...
  • Page 79 Comfort Control Unit range setting Axle valve Broken cable or valve plug not Check the valve and up/down plugged in or overload supply line for damage Axle valve left/right Broken cable or valve plug not Check the valve and plugged in or overload supply line for damage Fold up blade bar Button or supply line defective...
  • Page 80 Comfort Control Unit IV - 38...

  • Page 81: Standard Operation

    Standard operation Standard operation 5.1 General information The loading wagon is fitted with solenoid valves which make it possible to pre-select the hydraulic functions on the wagon at the control box. Each switch function desired is pre-selected at the control box by operating the corresponding push button so that the relevant valve is opened.

  • Page 82: Control Panel

    Standard operation 5.3 Control panel 5XLS0001 Switch for switching and power supply „ON“ and operating position. „OFF“. (10) Switch for the floodlamp in the storage area. The (green) indicator lamp lights up when (1) is (11) Switch for changing cutters. switched on.

  • Page 83: Hydraulic System

    Hydraulic system Hydraulic system 6.1 Special safety instructions • Before starting work on the hydraulic unit, depressurise the system. Hydraulic fluids escaping under pressure can cause serious injury. In case of injury, immediately call a doctor. • Repair work on the hydraulic system must only be carried out by a trained specialist. With the standard and the operator-friendly unit, the solenoid valve unit is located on the end of the wagon at the front and right...

  • Page 84: Adjusting The Hydraulic System

    Hydraulic system 6.2 Adjusting the hydraulic system The operator-friendly hydraulic system of the short-cut loading wagon must be adapted to the tractor (see KLW0A-07) and is designed for continuous circulation. The system is adapted by adjusting the hydraulic system screw on the solenoid valve unit. The unit is located on the end of the wagon at the front and right under the protective box.
  • Page 85 Hydraulic system 6.2.2 Examples of emergency manual operation Raising the pick up • Screw in the star-wheel screw on the „Raise lower pick- up“ control valve. • Push in the solenoid plunger of the control valve (2) using a sharp object. The pick-up will raise. •...
  • Page 86 Hydraulic system 6.2.3 Hydraulic unit - standard VI - 4...
  • Page 87 Hydraulic system 6.2.4 Hydraulic unit - operator-friendly VI - 5...
  • Page 88 Hydraulic system 6.2.5 Hydraulic circuit diagram of the loading wagon - Standard operation Model Rear panel Cutter Hydraulic scraper floor Articulated low-bar Pick-up d=1,5mm (332-014) d=1,4mm (920-904) Check valve Tank High-pressure pipework pipework Connection Tractor hydraulic system 333-450 VI - 6...
  • Page 89 Hydraulic system 6.2.6 Hydraulic circuit diagram of the loading wagon - Operator-friendly operation Model GL Rear panel Cutter Hydraulic scraper floor Articulated low-bar Pick-up d=1,5mm d=1,4mm d=1,5mm (332-014) (920-904) (332-014) Connect load-notification only on load-sensing tractor hydraulic system Check valve over power-beyond High-pressure filter...
  • Page 90 Hydraulic system VI - 8...

  • Page 91: Maintenance

    Maintenance Maintenance Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...

  • Page 92: Tyres

    Maintenance Tyres • Repair work on the tyres and wheels must only be carried out by specialists using the assembly tools which are suitable for the purpose. • Support the short-cut loading wagon on firm and level ground. Secure the wagon against rolling away unintentionally by using wheel chocks.

  • Page 93: Hitch Eyes On The Tow-Bar

    Maintenance 7.3.1 Tyre air pressure Tyre identification Minimum pressure Maximum pressure Recommended tyre pressure* [bar] [bar] [bar] 500/50-17 14 PR 3,75 500/55-20 TL 12 PR 2,75 3,25 560/45 R 22,5 TL 156 A8 *) The recommendation applies especially to the typical mixture of operation (field/road). If necessary, the tyre air pressure can be reduced to the minimum air pressure.

  • Page 94: Position Of The Sensors

    Maintenance Position of the Sensors Komfort Komfort Komfort Standard TR100025 Pos. Sensor designation Tightening torque Automatic loader B2 (optional) 10 Nm Floor conveyor switch-off unit (B3) 10 Nm Tailgate B6 (right)(comfort) (optional) 10 Nm Sensor - blade bar (lift / lower) (optional) 10 Nm Cutter active / inactive (B1)(comfort)
  • Page 95 Maintenance 7.5.1 Adjusting the Sensors Namur sensor d = 12 mm The dimension between the encoder (2) and the sensor (1) must be “a“ = 2 mm. Setting • Loosen the nuts on either side of the sensor. • Turn the nuts until dimension “a” = 2 mm is reached. •...
  • Page 96 Maintenance 7.5.2 Adjusting the sensor for the automatic scraper floor cut-out If the load space is filled, the crop is pressed against the feeler plate located on the tail gate and a sensor switches off the scraper floor. The function of the scraper floor cut- out should be checked before and during the first use and afterwards every 250 operating hours.

  • Page 97: Maintenance Instructions For The Hydraulic System

    Maintenance Maintenance instructions for the hydraulic system 7.6.1 High-pressure filter All Series Titan loading wagons with the operator- friendly hydraulic unit are fitted with a high-pressure filter in the high-pressure pipework to the valve unit. Change the filter (3) after each season. Changing the filter element •...

  • Page 98: Checking And Changing The Oil

    Maintenance Checking and changing the oil The oil level in the transmission must be checked regularly before and after use. An oil change should be carried out after the first period of use (approx. 30-50 h). After this, change the oil once a year.

  • Page 99: Chain Tension

    Maintenance Chain tension 7.8.1 Feed unit drive The feed unit drive is located at the front on the left hand side of the loading wagon. Spring length under tension X = 60 mm TR000005 7.8.2 Pick-up drive unit The pick-up drive unit is located at the front on the left hand side of the loading wagon.

  • Page 100: Scrapers

    Maintenance Shortening the scraper-floor chain • Remove the cotter pin (1) on the chain joint (3). • Remove the locking piece (2) • Shorten the chain by 2 or 4 links at a time. • Join the chain with the chain joint (3). •...

  • Page 101: Checking The Safety Rollers Of The Individual Knife Protection System

    Maintenance 7.9.2 Distance scraper to drum The scrapers (2) must be at a distance „A“ from the rotating conveyor drum (3). TR100024 Adjusting the distance from the cutter to the drum • Slacken all screws (1) on the scraper bar on the right and left.

  • Page 102: Lubrication

    Maintenance 7.11 Lubrication 7.11.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out when the machine is shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...
  • Page 103 Maintenance 7.11.4 Lubrication chart VII - 13...
  • Page 104 Cross drive shaft, LH side Feed rake (Titan 6/50 GL; Titan 6/54 GL) Connecting rod for feed rake control (feed rake side) (Titan 6/50 GL; Titan 6/54 GL) Connecting rod for feed rake control (crankshaft side) (Titan 6/50 GL; Titan 6/54 GL)

  • Page 105: Central Lubrication Of Feed Unit And Pick-Up Drive Chains

    Maintenance 7.12 Central lubrication of feed unit and pick-up drive chains Each time the pick-up is lifted, the main drive chain and the pick-up drive chain are automatically lubricated with oil. If a larger amount of oil is needed, it suffices to lift the pick-up several times.

  • Page 106: Brake System

    Repair work on the brake system must only be carried out by a trained specialist or at appropriate workshops. • KRONE accepts no liability under the terms of the guarantee for normal wear, deficiencies due to overloading or changes to the brake system. •...
  • Page 107 Maintenance 7.13.3 Air filter for the pipework The air filter is installed in front of the brake valve. This cleans the compressed air, thereby protecting the brake system from faults. The brake system will also work even if the filter element is blocked in both flow directions.

  • Page 108: Care After Daily Use

    Maintenance 7.13.4 Compressed air reciever The compressed air receiver stores the compressed air supplied by the compressor. During operation, therefore, condensation water may collect in the receiver. The compressed air filter must be regularly emptied: – every day during winter (when used), –...

  • Page 109: Overwintering

    Have the necessary maintenance work carried out during the period directly after the harvest season. Draw up a list of all the spare parts needed. In so doing, you will make it easier for your KRONE dealer to process your orders and you can rest assured that your machine will be ready and available at the start of the new season.
  • Page 110 Overwintering VIII - 2...

  • Page 111: Recommissioning

    Recommissioning Recommissioning 9.1 Special safety instructions • The following are fundamentals which apply during all maintenance, assembly, repair and adjustment work: • Shut down the machine, switch off the engine, remove the ignition key and switch off the electrical supply at the control box. •...
  • Page 112 Recommissioning IX - 2...

  • Page 113: Faults - Causes And Removal

    Faults – causes and removal 10 Faults – causes and removal 10.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical system at the control box.
  • Page 114 Faults – causes and removal X - 2...

  • Page 115: A1 Initial Hitch Up

    Appendix A1 Initial hitch up For transport reasons, the loading wagon is supplied without the articulated shaft attached and with the covers not fully assembled. Before commissioning, the loading wagon must be fully assembled and adapted to suit the type of tractor used to tow it.

  • Page 116: A1.1 Adjusting The Tow-Bar To The Appropriate Height And Adjusting The Towing Eye

    Appendix A1.1 Adjusting the tow-bar to the appropriate height and adjusting the towing eye A1.1.1 General information To ensure that the wagon will take the optimum load, the height of the tow-bar must be matched to the type of tractor being used. When the wagon is attached, the distance measured between the upper edge of the frame at the front and ground must be x = 1.27 - 1.30 m .
  • Page 117 Appendix • Support the wagon by its supporting foot. • Slacken the nut (1). • Unscrew the screw (2). • Turn the threaded spindle (3). The threaded spindle must be turned until the distance x measured between – the upper edge of the frame and the ground lies between 1.27 and 1.30 m So that the adjustment can be made, the piston (4) of the ram must not be...

  • Page 118: A1.2 Attaching The Articulated Shaft

    The torque (1) stamped on the overload coupling - see example - must agree with the torque in the following table. • If these values do not agree, the KRONE dealer must be informed. Model Speed of power take-off shaft...
  • Page 119 Appendix A1.2.3 Adjusting the length The length of the articulated shaft (1) must be adjusted to the conditions. The shortest operating position is selected for the tightest corners. Hitch up the wagon to the tractor.. Take the shortest operating position for the articulated shaft.
  • Page 120 Appendix A1.2.4 Assembling the articulated shaft Slide on the overload safety device (1) on the machine side until the safety device clicks into position (see articulated-shaft manufacturer’s operating instructions). KR-1-080 Make certain the chain connection is ideal: • The chain guide should be as close as possible to perpendicular to the PTO shaft.
  • Page 121 Appendix A1.3 Assembling the superstructure Preparation • Secure the tractor and loading wagon against rolling away. • Lower the self-loading wagon in a horizontal position onto its support foot. • If the tractor is coupled and connected to the wagon, switch off the engine, apply the brake and remove the ignition key.
  • Page 122 Appendix 4. Fold out side panels and join to the front panel. Secure the joining strap using linch pin (1). TR000014 5. Also use linch pins (1) to secure the joining elements between side panels and hoops. TR000015 6. Fold up baffle plate (1) and secure to the front hoop (3) using bolts, bushing and nuts (2).
  • Page 123 Appendix 8. Fold up cross bar (1) and the rear side panels, join to each other and secure using linch pins. 8. Push the tube (3) and the bar (4) through the hem of the tarpaulin. 9. Push the tube (3) and the rod (4) into the marked support, and use linchpin to secure at the ends.
  • Page 124 Appendix A2 Electrical circuit diagram Standard operation A - 10...
  • Page 125 Appendix A - 11...
  • Page 126 Appendix Operator-friendly operation A - 12...
  • Page 127 Appendix A - 13...
  • Page 128 Appendix A - 14...
  • Page 129 Appendix A - 15...
  • Page 130 Appendix A - 16...
  • Page 131 Appendix A - 17...
  • Page 132 Appendix A - 18...
  • Page 133 Appendix A - 19...
  • Page 134 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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