Page 1 Original operating Instructions 150 000 038 00 EN Short-cut loading wagon 5XL-R/GL 6XL-R/GL (from Machine no. 599 865)
Page 2 (Managing Director, Design and Development) Year of manufacture: Machine No.: Dear customer, These are the operating instructions for the KRONE product which you have just acquired. These operating instructions contain important information on the correct and safe operation of this machine.
Page 3 Should these operating instructions become partly or totally unusable, you can acquire a replacement copy for your machine by quoting the number given overleaf. We wish you every success with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle, Germany...
Page 4 Foreword...
Page 5: Table Of Contents
Contents Contents General information ................I -1 Use .......................... I -1 Information on the product ..................I -1 Safety ....................II - 1 Identification of safety remarks in the operating instructions ........ II - 1 Personnel qualifications and training ..............II - 1 Dangers involved in not following the safety instructions ........
Page 6 4.10.1 Method of operation .................... IV -43 4.10.2 Mounting ......................IV -43 4.10.3 Different functions compared to the KRONE comfort controls......IV -44 4.10.4 With Electronically Controlled Coaster/Steering Axle Option (Comfort Control Unit) ..................IV -45 4.10.5 Menu 4-6 „Diagnostics Driving Speed/Direction of Travel Indicator“ ....IV -46 4.10.6...
Page 7 Contents 6.2.4 Hydraulic unit - operator-friendly ................VI -5 6.2.5 Hydraulic circuit diagram of the loading wagon - Standard operation Model GL ... VI -6 6.2.6 Hydraulic circuit diagram of the loading wagon - Operator-friendly operation Model GL ....................... VI -7 6.2.7 Hydraulic circuit diagram (self steer) ..............
Page 8 Contents...
Page 9: General Information
The variable cutter theoretically provides for cutting lengths up to 40mm. 1.2 Information on the product 1.2.1 General information These operating instructions apply to short-cut loading wagon Models 5XL-R/GL and 6XL-R/GL. 6XL00001 1.2.2 Manufacturer’s address Maschinenfabrik Bernard Krone GmbH Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str.
Page 10 General information 1.2.6 Connections See Hydraulic system circuit diagram - See Page VI - 6,7 See Electrical system circuit diagram - See Page A -9,10 1.2.7 Intended use The XL series short-cut loading wagons are built exclusively for agricultural work (proper use). Any other use is considered improper use.
Page 11 Track width 2000 2000 Tyres 600/55-22,5-12PR 700/45-22,5 -12PR DIN capacity for dry material (DIN 11741) ca. m3 KRONE protection from foreign objects Individual cutter protection Cutting length for 20 cutters approx. mm 39 cutters approx. mm Pick-up working width (DIN 11200)
Page 12 General information I - 4...
Page 13: Safety
Safety Safety 2.2 Personnel qualifications and training These operating instructions contain fundamental information which must be taken into account when The short-cut loading wagon must only be used, hitching up, operating or maintaining the machine. For serviced and maintained by personnel who are this reason, these operating instructions must be familiar with this work and have been instructed read by all personnel before starting up and using the...
Page 14: Safety And Accident Prevention Regulations
Safety If the vehicle is used on the public highways, the relevant legal requirements (in the Federal Republic 15. Ancillary equipment (ropes, chains and rods etc.) of Germany: the Motor Vehicle Regulations (StVZO) and remotely operated devices must be and the Motor Vehicle Construction and Use Regula- positioned so that they do not cause any tions (StVO)) must be followed.
Page 15: Hitched-Up Machines
Safety 11. When working with the power take-off shaft, 2.6 Hitched-up machines nobody must remain inside the area of the rotating power take-off shaft or articulated shaft. 1. Secure the machines against rolling away. 12. Always shut down the power take-off shaft when 2.
Page 16: Tyres
Safety 7. Liquids leaking under high pressure (such as 8. When carrying out electric welding work on the hydraulic oil) can penetrate the skin and cause tractor and attached equipment, disconnect the serous injury. In case of injury, immediately call cable from the generator and the battery.
Page 17 Safety II - 5...
Page 18: Position Of Safety Labels On The Machine
Safety 2.14 Position of safety labels on the machine Right side of the wagon 6XL00011 Left side of the wagon 6XL00012 II - 6...
Page 19 Safety Do not exceed Before starting, read and the speed of the follow the operating power take-off instructions and safety shaft. 939 101-4 instructions. The operating 1000/ MAX. pressure of the hydraulic unit MAX. must not exceed Part no. 939 101-4 (1x) 200 bar! Part no.
Page 20 Safety Right side of the wagon 6XL00011 Left side of the wagon 6XL00012 II - 8...
Page 21 Safety Before spending time under the raised rear flap, turn off the tractor engine and protect the rear flap. Part no. 939 516-0 (2x) II - 9...
Page 22: Position Of The General Information Panels On The Machine
Safety 2.15 Position of the general information panels on the machine RIght side of the wagon 5XL00001 Left side of the wagon 5XL00002 II - 10...
Page 23 Safety The information panels describe the special features of the particular machine and must be observed for the machine to operate perfectly. Anhänger ist mit einer Zugöse DIN 11026 ausgerüstet. Er darf nur an Zugmaschinen mit einer dafür geeigneten Anhänge- kupplung angekuppelt werden.
Page 24 Safety II - 12...
Page 25: Operation
Operation Operation General information The short-cut loading wagon must be adjusted to the tractor being used (see Appendix A “Inital hitch up“) If the tractor is changed, the following adjustments must be checked and carried out again if necessary. • Height of tow-bar - see Page A - 2 •...
Page 26: Hitching Up To The Tractor
Operation 3.3 Hitching up to the tractor No persons are permitted inside the danger area. The short-cut loading wagon must be adjusted to the tractor currently being used (see Appendix A “Inital hitch up“) 3.3.1 Couple the towing eye of the trailer to the tractor hitch.
Page 27 Operation 3.3.2 Connecting the hitch for Ø 80 ball attachment to the tractor-side Ø 80 ball coupling To make the connection, proceed as follows: • Make the electrical and hydraulic connections (refer to Chapter entitled „Hydraulics“) and place in operation. •...
Page 28: Connections
Operation Connections 3.4.1 Hydraulic connection When connecting the hydraulic hoses, make sure that the hydraulic systems on the tractor and the machine are not under pressure. • Take the hydraulic hoses out of their retainers on the tow-bar. • Remove the caps from the hoses. •...
Page 29 Operation Connection for operator-friendly control unit (see chapter 4.2) LL400014 Arrange the cable connections between the tractor and the short-cut loading wagon so that they are not under tension when the vehicles are turning and so that they do not come into contact with the wheels of the tractor.
Page 30 Operation 3.4.5 Articulated shaft • Push the articulated shaft (1) onto the tractor power take-off shaft. The safety catch must click into place (see the articulated-shaft manufacturer’s operating instructions). • Attach the retainer chains (2) of the guard to the articulated shaft.
Page 31: Pick Up
Operation Pick up 3.5.1 Special safety instructions The following applies during all maintenance, assembly, repair and adjustment work: • Shut down the short-cut loading wagon. • Shut down the engine, remove the ignition key and switch off the electrical supply at the control box.
Page 32: Cutter Unit
Operation Cutter unit 3.7.1 Special safety instructions The following applies during all maintenance, assembly, repair and adjustment work: • Shut down the short-cut loading wagon. • Shut down the engine, remove the ignition key and switch off the electrical supply at the control box.
Page 33 Operation 3.7.3 Setting the cutting length This adjustment is carried out centrally on the left hand side of the wagon. • Lowering the cutter unit (see chapter 4 page IV-7) • Remove the ignition key and switch off the electrical supply at the control box.
Page 34 (1). Only sharpen from the side which is not fluted. When sharpening be sure that no notch is produced in area (3). If possible, use the KRONE sharpener for sharpening. ET Part no. for the KRONE cutter- sharpener cutter holder 940 003-0.
Page 35 Operation 3.7.7 Retracting the cutter unit The cutter unit is locked hydraulically by retracting it against the end stop. KDW00031 III - 11...
Page 36: Road Travel
Operation 3.8 Road travel • Do not exceed the permitted speed limit (see serial plate). • Riding on the loading wagon is not permitted. • The roadworthiness of the loading wagon must be checked before travelling on the public highways, in particular the lights and tyres and whether the rear flap has been closed, the articulated shaft lowered and whether the pick-up has been lifted out.
Page 37: Handling The Trailing Axle (Special Fitting)
Operation 3.10 Handling the trailing axle (special fitting) Before reversing, first straighten the steerable wheels on the rear axle and pressurise the arrest ram until the steerable wheels are straightened. It may also be necessary to drive a short distance forwards or backwards in a straight line.
Page 38: Work Input
Operation 3.11 Work input 3.11.1 Preparing for the loading process • Adjust to the desired cutter number and therefore the cutting length see Page III - 7/8 • Adjust the pick-up working height: see Page III - 6 • Normal position of roll-type crop guard: see Page III - 6 The swather should be uniform and loose.
Page 39 Operation 3.11.2.3For the electromagnetic operator-friendly control unit without automatic loader • When starting the loading process, switch on the hydraulic oil circulation on the tractor and arrest the switch lever. • Switch the pick-up switch to "Lower". The pick-up can be run in this position during the whole of the loading process so that the pick-up is able to accomodate itself to the ground.
Page 40 Operation 3.11.3 Finishing the loading process Make sure that the laden weight shown on the serial plate is not exceeded. Loading finishes when:: a) for the standard model : – the green scraper-floor indicator light (if the scraper floor is switched on) has gone out b) for the operator-friendly model: –...
Page 41: Shutting Down
Operation 3.11.6 After emptying • Switch off the scraper floor. • Close the rear flap. After passing over the silo, • Lower the articulated tow-bar again. 3.12 Shutting down No person is permitted within the danger area. The short-cut loading wagon must not be loaded when shutting down When shutting down the short-cut loading wagon, proceed as follows:...
Page 42 Operation • Arrest the short-cut loading wagon by applying the parking brake (1). KDW03210 III - 18...
Page 43: Comfort Control Unit
Control Unit Comfort Control Unit 4.1 General Description The electronic equipment of the machine consists essentially of the job computer (1), the electronics for the hydraulic axle suspension (2) (optional) along with the control unit (3) and the control and function elements.
Page 44: Mounting
Control Unit 4.2 Mounting Mount the control unit with its support (1) where it can be seen by the driver. Direct fastening • Attach the support (1) by using the existing holes (2). The control unit (3) will be fixed with the magnetic plate (4) to the support (1).
Page 45 Control Unit Electrical power supply When mounting the control unit, take care that the connection cables are not stretched and cannot come in contact with the tractor wheels. • Connect the power supply cable (12 V) on the tractor and machine side to the 3-pin power outlet (DIN 9680).
Page 46 Control Unit 4.3 Control Unit Overview ZX000004 1 On/Off key 2 Display 3 Keys (1 - 8) 4 Rotary potentiometer 5 Esc key (F) 6 Menu key (E) 7 Keys A-D IV - 4...
Page 47: Operational Readiness
Control Unit Description of the keys Keys 1-8 Keys 1-8 are used to activate the softkeys located in the right column. For the assignment of the keys, see the two illustrations. If there is no softkey next to the key, it has no function.
Page 48: Manual Mode
Control Unit 4.5 Manual mode 4.5.1 Basic screen "Loading operation" ZX000008_1 IV - 6...
Page 49 Control Unit Status line • Locking/releasing the coaster/steering axle Current states of the machine (depending on how it is The current status will be displayed equipped) are shown in the top line: Steering axle locked • Alarm message is pending Steering axle released •...
Page 50 Control Unit Softkeys The two right columns contain the following softkeys: • Raise and lower pickup/floating position The activated mode will be indicated on the display (A). Pickup not in floating position Pickup in floating position Raising the pickup Press the key for softkey The arrow (B) indicates that the function will be ZX000009...
Page 51 Control Unit • Raise/lower offset drawbar Raise the offset drawbar Press the key for softkey The arrow (A) indicates that the function will be executed. Lower offset drawbar Press the key for softkey The arrow (A) indicates that the function will be executed.
Page 52: Basic Screen Image "Unloading Operation
Control Unit 4.5.2 Basic screen image "Unloading operation" ZX000016 For a general description, see Chapter 4.5.1 • Switching to loading/unloading operation "Loading operation" (during activated automatic unloader / setting refer to Chapter "Automatic Differences compared to loading operation. unloader") The activated mode is shown. Displays in the main window: Switching to loading operation •...
Page 53 Control Unit (only for ZX GD) • Open/close tailgate Open the tailgate By pressing the key for softkey once, the tailgate opens automatically up to the central position. key must be held down for ZX000018 at least 1.5 seconds before the „Open tailgate“ function can be activated.
Page 54 Control Unit • Floor conveyor supply Switch on the floor conveyor supply Press the key for softkey The arrow (A) indicates that the function will be executed. The floor conveyor supply speed can be regulated by turning the rotary potentiometer. By pressing the potentiometer down, the setting will be saved.
Page 55: Buttons On The Machine
Control Unit 4.6 Buttons on the machine The machine has two buttons located externally on the machine that can be used to perform functions on the machine. The two buttons are located on the left front of the machine and have the following functions: •...
Page 56: Menu Level
Control Unit 4.7 Menu Level Overview Ladeautomatik Einstellungen Silagemittel Achsfederung Service Kontrast Sensortest Hand Info Kratzboden- geschwindigkeit Aktortest Hand Monteur Querförderband Sensor-/Aktortest Achsfederung Entladeautomatik Einstellungen L400530 4.7.1 Bringing up a Menu Level • Press the key (1). The menu level is shown in the display. You can exit the menu level again with the key (2).
Page 57: Main Menu 1 "Settings
Control Unit The menu level is divided into five main menus: • = main menu 1 "Settings" • = main menu 2 "Counters" • = main menu 4 "Service" • = main menu 5 "Info" L400030 • = main menu 6 "Technician" •...
Page 58: Menu 1-1 "Automatic Loader" (Optional
Control Unit 4.7.3 Menu 1-1 "Automatic loader" (optional) Setting of the time delay for the activation of the floor conveyor, once the conveyor height of the loaded goods during the loading operation has been achieved. Calling the menu Main menu 1 "Settings" is displayed •...
Page 59: Menu 1-2 "Silage" (Optional
Control Unit 4.7.4 Menu 1-2 "Silage" (optional) The connection for the silage material device is located close to the job computer. (approx. 0.5 m in cable harness 1X1). Activation and deactivation of silage agents. Calling the menu Main menu 1 "Settings" is displayed •...
Page 60: Menu 1-3 "Axle Suspension" (Optional
Control Unit 4.7.5 Menu 1-3 "Axle suspension" (optional) Setting of the axle suspension. When the machine is switched on, the axle suspension is in automatic mode. The automatic mode will be deactivated and changed to manual mode if the cylinder in not in set-point position or an error has occurred.
Page 61 Control Unit Setting of the axle suspension status • By pressing the key for softkey , the automatic axles suspension will be activated. The axle is regulated with a fixed set-point value. • By pressing the key for softkey , the axle suspension will be changed to manual mode.
Page 62: Menu 1-4 "Contrast
Control Unit 4.7.6 Menu 1-4 "Contrast" Setting the display contrast. Calling the menu Main menu 1 "Settings" is displayed • You can select menu 1-4 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. L400100 The display shows menu 1-4 "Contrast".
Page 63: Menu 1-5 "Floor Conveyor Speed
Control Unit 4.7.7 Menu 1-5 "Floor conveyor speed" Adjusting the floor conveyor speed Since the oil capacity may vary from one tractor to another, it may be necessary to readjust the maximum speed of the floor conveyor. To do this: Calling the menu Main menu 1 "Settings"...
Page 64: Menu 1-6 "Cross Conveyor" (Optional - Ax / Mx- Series
Control Unit 4.7.8 Menu 1-6 "Cross conveyor" (optional - AX / MX- series) Setting of the unloading operation with/without cross conveyor Calling the menu Main menu 1 "Settings" is displayed • You can select menu 1-6 with the rotary potentiometer. The icon is shown in reverse colours. •...
Page 65: Menu 1-7 "Automatic Unloader
Control Unit 4.7.9 Menu 1-7 "Automatic unloader" Activation and deactivation of the automatic unloader The automatic unloader simplifies the unloading process of the machine. With the automatic unloader activated and depending on how the machine has been equipped, the system will per- form the following functions after the button "Open/close tailgate"...
Page 66: Main Menu 2 "Counters
Control Unit 4.7.10 Main Menu 2 "Counters" Calling the main menu • Call the main menu with the key. • You can select main menu 2 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. L400120 The display shows menu level 2 "Counters".
Page 67 Control Unit Activating customer counter • Use the rotary potentiometer to place the desired customer counter between the two crossbars (A) and press the rotary potentiometer. The desired customer counter (in this case customer counter 4) is shown in reverse colours ( The old activated customer counter (in this case customer counter 3) is no longer shown in reverse colours.
Page 68: Menu 2-2 "Total Counters
Control Unit 4.7.12 Menu 2-2 "Total counters" Calling the menu Main menu 2 "Counters" is displayed • You can select menu 2-2 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu 2-2 "Total counters". The total number of wagonloads is the sum of all wagonloads.
Page 69: Main Menu 4 "Service
Control Unit 4.7.13 Main menu 4 "Service" Calling the main menu • Call the main menu with the key. • You can select main menu 4 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu level 4 "Service".
Page 70 Control Unit Diagnostics – Namur sensors Possible sensors (depending on how the machine is equipped) L400201 Sensor icon Description Cutter active AUTO Automatic loader top Floor conveyor stop Discharge rollers (GD) PTO speed (GD) Tailgate closed Tailgate open (GD) AUTO Automatic loader, bottom Lift axle Hand lever for discharge roller coupling (optional cross conveyor)
Page 71 Control Unit Setting values: The minimum and maximum setting values with the sensor alive (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display. The distance from the sensor to the metal must be adjusted so that in the alive state, the bar lies in the upper marked area.
Page 72 Control Unit Diagnostics buttons Possible buttons (depending on how the machine is equipped) Icon Description Button "Swinging cutters in" Button "Swinging cutters out" State: L400221 • Broken cable • Short circuit • Pressed • Not pressed Setting values: When the button is pressed, the bar must be in the lower marked area of the bar display.
Page 73: Menu 4-4 "Manual Actuator Test
Control Unit 4.7.15 Menu 4-4 "Manual actuator test" The actuator test is used to test the actuators installed on the machine. An actuator can only be tested if power is flowing through it. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system.
Page 74 Control Unit Diagnostics digital actuators (GL + GD) Errors are only displayed if the actuator is turned on and a test is possible for the actuator (see the table called "Possible digital actuators"). If necessary, the LED on the plug right on the actuator can be used for monitoring.
Page 75 Control Unit Diagnostics analogue actuators (GD) A current (in mA) can be created with the PWM value (in parts per thousand). If the PWM value = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used) •...
Page 76: Menu 4-5 "Sensor/Actuator Test Axle Suspension
Control Unit 4.7.16 Menu 4-5 "Sensor/actuator test axle suspension" (depending on how the machine is fitted) The actuator test is used to test the sensors and actuators installed on the machine for the axle suspension. Calling the menu Main menu 4 "Service" is called. L400281 •...
Page 77: Main Menu 5 "Info
Control Unit 4.7.17 Main Menu 5 "Info" Calling the main menu • Call the main menu with the key. • You can select main menu 5 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. The display shows menu 5 "Info".
Page 78: Main Menu 6 "Technician
Control Unit 4.7.18 Main menu 6 "Technician" Calling the main menu • Call the main menu with the key. • You can select main menu 6 with the rotary potentiometer. The icon is shown in reverse colours. • Press the rotary potentiometer. Main menu 6 "Technician"...
Page 79: Alarm Message
Control Unit 4.8 Alarm Message Information message If one or several conditions are not met to carry out an action, an information message will be displayed. The information message will soon disappear automatically. ZX000025 Alarm Message If a malfunction occurs in the machine an alarm message appears in the display and an audio signal is heard at the same time (rapid-interval horn sound).
Page 80: Alarm Messages
-> loose contact in the connection to the display Undervoltage - Tractor battery defective Connect the KRONE connection cable to - Tractor dynamo too weak the tractor battery - 12-V power supply too weak on the...
Page 81: Logical Alarm Messages
Control Unit 4.9.2 Logical alarm messages No. Screen Description Possible cause Remedy Wagon is full Tailgate is closed and the floor Empty wagon conveyor switch-off unit sensor is switched Discharge roller The wagon is full, the tailgate is open, Check the discharge speed too floor conveyor supply is activated and roller drive...
Page 82: Physical Alarm Messages
Control Unit 4.9.3 Physical alarm messages No. Screen Description Possible cause Remedy Blade sensor Sensor or supply line defective - Perform a sensor test - Check the sensor and supply line for damage Automatic loader Sensor or supply line defective - Perform a sensor test sensor top - Check the sensor...
Page 83 Control Unit No. Screen Description Possible cause Remedy Automatic loader Sensor or supply line defective - Perform a sensor test sensor, bottom - Check the sensor and supply line for damage Lift axle sensor Sensor or supply line defective - Perform a sensor test - Check the sensor and supply line for damage...
Page 84 Control Unit IV - 42...
Page 85: Isooperation
ISO operation 4.10 ISOoperation 4.10.1 Method of operation The ISO operation is used exclusively for machines and systems that conform to application level 1 of the Internatio- nal Standardisation Organisation (ISO) 11783. The purpose of ISO 11783 is to provide an open, interconnected system for the electronic systems in the vehicle.
Page 86: Different Functions Compared To The Krone Comfort Controls
Via the accessory unit, the ISO control unit will provide information and control functions to the display of the ISO terminal. Operation with an ISO terminal is analogue to KRONE In-cab Comfort kit. Prior to start-up, refer to the operating instruction for the method of operation of the KRONE In-cab Comfort kit.
Page 87: With Electronically Controlled Coaster/Steering Axle Option (Comfort Control Unit
The tractor must transfer the travelling speed and direction of travel on the ISO bus. • The parameter must be released (can only be done by a Krone service technician) Check whether the parameter is released . To do this: Call up main menu „Maintenance“...
Page 88: Menu 4-6 „Diagnostics Driving Speed/Direction Of Travel Indicator
ISO operation 4.10.5 Menu 4-6 „Diagnostics Driving Speed/Direction of Travel Indicator“ <--- 0 25,5 km/h 540 UPM ZX400057 Call up main menu „Maintenance“ with the key. • You can select menu 4-6 with the keys. The icon is shown in reverse colours. •...
Page 89: Menu 1-8 "Softkeys Iso Terminal
ISO operation 4.10.6 Menu 1-8 "Softkeys ISO terminal" The menu 1-8 only appears on ISO terminals with less than 10 keys. In menu 1-8, the basic screen (for ISO terminals with less than 10 keys) is set to 5 or 10 softkey buttons. During the change-over to 10 softkey buttons, additional softkeys will be virtually included and can be reached by scrolling.
Page 90: Auxiliary Control Units
ISO operation 4.10.7 Auxiliary control units The following auxiliary functions can be assigned to an additional control unit (e.g., joystick). The auxiliary functions can perform various functions during the loading or unloading mode. (refer to Chapter "Overview of auxiliary functions during the loading and unloading mode") 4.10.7.1 Overview of auxiliary functions during the loading and unloading mode Auxiliary...
Page 91: Example Of A Joystick Assignment For Fendt (Default Setting
ISO operation 4.10.8 Example of a joystick assignment for Fendt (default setting) For additional procedures, please refer to the operating instructions of the terminal manufacturer. IV - 49...
Page 92 ISO operation IV - 50...
Page 93: Standard Operation
Standard operation Standard operation 5.1 General information The loading wagon is fitted with solenoid valves which make it possible to pre-select the hydraulic functions on the wagon at the control box. Each switch function desired is pre-selected at the control box by operating the corresponding push button so that the relevant valve is opened.
Page 94: Control Panel
Standard operation 5.3 Control panel 5XLS0001 (1) Switch for switching and power supply „ON“ and (10) Switch for the floodlamp in the storage area. „OFF“. (11) Switch for changing cutters. (2) The (green) indicator lamp lights up when (1) is switched on.
Page 95: Hydraulic System
Hydraulic system Hydraulic system 6.1 Special safety instructions • Before starting work on the hydraulic unit, depressurise the system. Hydraulic fluids escaping under pressure can cause serious injury. In case of injury, immediately call a doctor. • Repair work on the hydraulic system must only be carried out by a trained specialist. With the standard and the operator-friendly unit, the solenoid valve unit is located on the end of the wagon at the front and right...
Page 96: Adjusting The Hydraulic System
Hydraulic system 6.2 Adjusting the hydraulic system The operator-friendly hydraulic system of the short-cut loading wagon must be adapted to the tractor (see KLW0A-07) and is designed for continuous circulation. The system is adapted by adjusting the hydraulic system screw on the solenoid valve unit. The unit is located on the end of the wagon at the front and right under the protective box.
Page 97: Examples Of Emergency Manual Operation
Hydraulic system 6.2.2 Examples of emergency manual operation Raising the pick up • Screw in the star-wheel screw on the „Raise lower pick-up“ control valve. • Push in the solenoid plunger of the control valve (2) using a sharp object. The pick-up will raise. •...
Page 98: Hydraulic Unit - Standard
Hydraulic system 6.2.3 Hydraulic unit - standard 1) Emergency manual activation Use a pointed object to activate and simultaneously turn in the starwheel screw on both. For cylinder functions see the rquired combination diagram. Make certain to maintain an adequate safety clearance for these jobs! Zapfwelle ausschalten! Switch off the PTO shaft.
Page 99: Hydraulic Unit - Operator-Friendly
Hydraulic system 6.2.4 Hydraulic unit - operator-friendly 1) Emergency manual activation 3) Hydraulic system screw For tractors with closed hydraulic systems (for example John Deere) Use a pointed object to activate and this screw must be turned in as far simultaneously turn in the starwheel as it will go.
Page 100: Hydraulic Circuit Diagram Of The Loading Wagon - Standard Operation Model Gl
Hydraulic system 6.2.5 Hydraulic circuit diagram of the loading wagon - Standard operation Model GL Rear panel Cutter Hydraulic scraper floor Articulated low-bar Pick-up d=1,5mm (332-014) d=1,4mm (920-904) Check valve Tank High-pressure pipework pipework Connection Tractor hydraulic system 333-450 VI - 6...
Page 101: Hydraulic Circuit Diagram Of The Loading Wagon - Operator-Friendly Operation Model Gl
Hydraulic system 6.2.6 Hydraulic circuit diagram of the loading wagon - Operator-friendly operation Model GL Rear panel Cutter Hydraul i c scraper fl o or Articulated low-bar Pick-up d=1,5mm d=1,4mm d=1,5mm (332-014) (920-904) (332-014) Connect load-notification only on load-sensing tractor hydraulic system Check valve over power-beyond High-pressure...
Page 102: Hydraulic Circuit Diagram (Self Steer
Hydraulic system 6.2.7 Hydraulic circuit diagram (self steer) VI - 8...
Page 103 Hydraulic system 6.2.8 Hydraulic circuit diagram (hydraulic compensation unit) Operating setting: Ball valves 1 to 5 closed Ball valve 6 opened Measurement connection 953-853-* 953-853-* 80.00 mm 110.00 mm Direction of travel 200.00 mm Left Right 953-853-* 953-853-* From blade bar 150 000 124 00 VI - 9...
Page 104 Hydraulic system VI - 10...
Page 105: Maintenance
Maintenance Maintenance 7.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...
Page 106: Tyres
Maintenance 7.3 Tyres • Repair work on the tyres and wheels must only be carried out by specialists using the assembly tools which are suitable for the purpose. • Support the short-cut loading wagon on firm and level ground. Secure the wagon against rolling away unintentionally by using wheel chocks.
Page 107: Towing Eyes On The Tow-Bar
Maintenance Tyre air pressure Tyre identification Minimum pressure Maximum pressure Recommended tyre pressure* [bar] [bar] [bar] 600/55-22,5 - 12PR 700/45-22.5 - 12PR 1,75 2,25 700/50 R26.5 TL 800/40 R26.5 TL *) The recommendation applies especially to the typical mixture of operation (field/road). If necessary, the tyre air pressure can be reduced to the minimum air pressure.
Page 108: Position Of The Sensors
Maintenance 7.5 Position of the Sensors Comfort Comfort Comfort Standard 6XL00016 Pos. Sensor designation Tightening torque Automatic loader B2 (optional) 10 Nm Floor conveyor switch-off unit(B3) 10 Nm Tailgate B6 (right)(comfort) (optional) 10 Nm Axle sensor left/right (optional Sensor - blade bar (lift / lower) (optional) 10 Nm Cutter active / inactive (B1)(comfort)
Page 109 Maintenance 7.5.1 Adjusting the Sensors Namur sensor d = 12 mm The dimension between the encoder (2) and the sensor (1) must be “a“ = 2 mm. Setting • Loosen the nuts on either side of the sensor. • Turn the nuts until dimension “a” = 2 mm is reached.
Page 110: Adjusting The Sensor For The Automatic Scraper Floor Cut-Out
Maintenance Adjusting the sensor for the automatic scraper floor cut-out If the load space is filled, the crop is pressed against the feeler plate located on the tail gate and a sensor switches off the scraper floor. The function of the scraper floor cut-out should be checked before and during the first use and afterwards every 250 operating hours.
Page 111: Maintenance Instructions For The Hydraulic System
Maintenance Maintenance instructions for the hydraulic system 7.7.1 High-pressure filter All Series XL loading wagons with the operator-friendly hydraulic unit are fitted with a high-pressure filter in the high-pressure pipework to the valve unit. Change the filter (3) after each season. Changing the filter element •...
Page 112: Checking And Changing The Oil
Maintenance 7.8 Checking and changing the oil The oil level in the transmission must be checked regularly before and after use. An oil change should be carried out after the first period of use (approx. 30-50 h). After this, change the oil once a year.
Page 113: Chain Tension
Maintenance 7.8.3 Scraper-floor drive unit The scraper-floor drive unit is located at the rear on the right hand side. Oil inspection: • Remove check screw (1) • Oil level up to bore hole (1) • If necessary, top up oil (SAE 90), fit check screw (1) Oil change: •...
Page 114 Maintenance 7.9.2 Scraper-floor advance (up to machine no.761 732) The scraper floor of the loading wagon is tensioned automatically. The operation of the tensioning device must be checked regularly. After long periods of operation, the scraper-floor chain may strech so that automatic tensioning is no longer guaranteed.
Page 115 Maintenance 7.9.2 Scraper-floor advance (up to machine no. 761 732) The floor conveyor chain tensioner is located above the cutting system underneath the floor conveyor. Before starting work, check the floor conveyor chain tensioner for the loading wagon and readjust if necessary. Check the chain tension for the floor conveyor: Check the chain tension for the floor conveyor by pressing in.
Page 116: Scrapers
Maintenance Shortening the scraper-floor chain • Remove the cotter pin (1) on the chain joint (3). • Remove the locking piece (2) • Shorten the chain by 2 or 4 links at a time. • Join the chain with the chain joint (3). •...
Page 117: Checking The Safety Rollers Of The Individual Knife Protection System
Maintenance 7.10.2 Distance scraper to drum The scrapers (2) must be at a distance „A“ from the rotating conveyor drum (3). 6XL00015 Adjusting the distance from the cutter to the drum • Slacken all screws (1) on the scraper bar on the right and left.
Page 118: Lubrication
Maintenance 7.12 Lubrication 7.12.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out when the machine is shut down. Shut down the engine, remove the ignition key and switch off the electrical supply at the control box. •...
Page 119 Maintenance 7.12.3 Lubrication chart VII - 15...
Page 120 Maintenance 7.12.4 Lubrication points The following table shows the lubrication points on the machine together with the number of lubrication nipples. Lubrication points Number of lubrication nipples Conveyor drum bearing Parking-brake lever Steering axle steering swivel (special fitting) Steering axle arrester ram (special fitting) Scraper-floor shaft, rear Compensation rocker (right/left) Ball-lugs of spring-cylinder (only on hydraulic fitted with springs-unit)
Page 121: Brake System
Repair work on the brake system must only be carried out by a trained specialist or at appropriate workshops. • KRONE accepts no liability under the terms of the guarantee for normal wear, deficiencies due to overloading or changes to the brake system. •...
Page 122 Maintenance 7.13.3 Air filter for the pipework The air filter is installed in front of the brake valve. This cleans the compressed air, thereby protecting the brake system from faults. The brake system will also work even if the filter element is blocked in both flow directions.
Page 123: Care After Daily Use
Maintenance 7.13.4 Compressed air receiver The compressed air receiver stores the compressed air supplied by the compressor. During operation, therefore, condensation water may collect in the receiver. The compressed air filter must be regularly emptied: – every day during winter (when used), –...
Page 124 Maintenance VII - 20...
Page 125: Overwintering
Have the necessary maintenance work carried out during the period directly after the harvest season. Draw up a list of all the spare parts needed. In so doing, you will make it easier for your KRONE dealer to process your orders and you can rest assured that your machine will be ready and available at the start of the new season.
Page 126 Overwintering VIII - 2...
Page 127: Recommissioning
Recommissioning Recommissioning 9.1 Special safety instructions • The following are fundamentals which apply during all maintenance, assembly, repair and adjustment work: • Shut down the machine, switch off the engine, remove the ignition key and switch off the electrical supply at the control box. •...
Page 128 Recommissioning IX - 2...
Page 129: Faults - Causes And Removal
Faults - causes and removal 10 Faults – causes and removal 10.1 Special safety instructions • Maintenance, care, service and cleaning work must only be carried out with the machine shut down. Shut down the engine, remove the ignition key and switch off the electrical system at the control box.
Page 130 Faults - causes and removal X - 2...
Page 131: A1 Initial Hitch Up
Appendix A1 Initial hitch up For transport reasons, the loading wagon is supplied without the articulated shaft attached and with the covers not fully assembled. Before commissioning, the loading wagon must be fully assembled and adapted to suit the type of tractor used to tow it.
Page 132: A1.1 Adjusting The Tow-Bar To The Appropriate Height And Adjusting The Towing Eye
Appendix A1.1 Adjusting the tow-bar to the appropriate height and adjusting the towing eye A1.1.1 General information To ensure that the wagon will take the optimum load, the height of the tow-bar must be matched to the type of tractor being used. When the wagon is attached, the distance measured between the upper edge of the frame at the front and ground must be x = 1.45 - 1.50 m .
Page 133: A1.1.4 Adjusting The Angle Of The Towing Eye
Appendix • Park wagon on parking jack. • Loosen counternut "SW46" (1) , until key can be put onto piston rod (2) The threaded spindle must be turned until the distance x measured between – the upper edge of the frame and the ground lies between 1.45 and 1.50 m SW46 So that the adjustment can be made,...
Page 134: A1.2 Attaching The Articulated Shaft
The torque (1) stamped on the overload coupling - see example - must agree with the torque in the following table. • If these values do not agree, the KRONE dealer must be informed. Model Speed of power take-off shaft...
Page 135: A1.2.3 Adjusting The Length
Appendix A1.2.3 Adjusting the length The length of the articulated shaft (1) must be adjusted to the conditions. The shortest operating position is selected for the tightest corners. Hitch up the wagon to the tractor.. Take the shortest operating position for the articulated shaft.
Page 136 Appendix A1.2.4 Assembling the articulated shaft Slide on the overload safety device (1) on the machine side until the safety device clicks into position (see articulated-shaft manufacturer’s operating instructions). KR-1-080 ZX400040 Make certain the chain connection is ideal: • The chain guide should be as close as possible to perpendicular to the PTO shaft.
Page 137: A1.3 Assembling The Superstructure
Appendix A1.3 Assembling the superstructure Preparation • Secure the tractor and loading wagon against rolling away. • Support the wagon by its supporting foot. • If the tractor is coupled and connected to the wagon, switch off the engine, apply the brake and remove the ignition key.
Page 138 Appendix 4. Flap side barriers outwards and connect with front- barrier. Secure connection with linch pin (1). TR000014 5. Also secure connection of the side-barriers with the tube bails with linch pins (1). TR000015 6. Swing up baffle plate (1) and connect with side- barrier via support.
Page 139: A1.4 Starting Up For The First Time With Self Steer
Appendix A1.4 Starting up for the first time with self steer Only a specialist workshop is permitted to perform the initial start-up of self steer. • Assemble the hitch for ball attachment Ø80 (1) Make certain the screw heads (2) are pointing left.
Page 140 Appendix Checking the system pressure The system pressure (7) must not fall below the normal level of 80 bar. If the system pressure falls below this level, the system must be recharged. To do this: • Open shut-off valves (4, 5, 6) •...
Page 141: A2 Electrical Circuit Diagram
Appendix A2 Electrical circuit diagram A2.1 Standard operation A - 11...
Page 142 Appendix A - 12...
Page 143: A2.2 Operator-Friendly Operation
Appendix A2.2 Operator-friendly operation A - 13...
Page 144 Appendix A - 14...
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Page 154 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +49 (0) 59 77/935-0 +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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6xl-r/gl

Krone 5XL-R/GL Original Operating Instructions

1 General Information

2 Safety

3 Operation

4 Comfort Control Unit

5 Standard Operation

6 Hydraulic System

Maintenance

8 Overwintering

9 Recommissioning

10 Faults - Causes and Removal

A1 Initial Hitch up

A2 Electrical Circuit Diagram

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