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Table of Contents
Troubleshooting
Related Manuals for Vintage Air 571060
Summary of Contents for Vintage Air 571060
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Page 1: Cover
ISO 9001:2008 Registered Company 1966-67 Plymouth Belvedere, Satellite, GTX Evaporator Kit without Factory Air 571060 18865 Goll St. San Antonio, TX 78266 Phone: 210-654-7171 Fax: 210-654-3113 www.vintageair.com 901236 REV B 06/30/2014, PG 1 OF 23... -
Page 2: Table Of Contents
Table of Contents www.vintageair.com Cover..........................Table of Contents......................Packing List/Parts Disclaimer..................... Information Page....................... Wiring Notice........................Engine Compartment Disassembly, Condenser Assembly and Installation, Compressor and Brackets, Pulleys....................... Passenger Compartment Disassembly................Defrost Duct and Hose Adapter & Cowl Cover Installation, Driver and Passenger Side Hose Adapter Installation, Evaporator Bracket, Evaporator Hardline &... -
Page 3: Packing List/Parts Disclaimer
Accessory Kit ** Before beginning installation, open all packages and check contents of shipment. Please report any shortages directly to Vintage Air within 15 days. After 15 days, Vintage Air will not be responsible for missing or damaged items. Gen IV Evaporator... -
Page 4: Information Page
Safety Switches: Your Vintage Air system is equipped with a binary pressure safety switch. A binary switch disengages the compressor clutch in cases of extreme low pressure conditions (Refrigerant Loss) or excessively high head pressure (406 PSI) to prevent compressor damage or hose rupture. A trinary switch combines Hi/Lo pressure protection with an electric fan operation signal at 254 PSI, and should be substituted for use with electric fans. -
Page 5: Wiring Notice
Vintage Air strives to harden our products against these types of electrical noise, but there is a point where a vehicle’s electrical system can be degraded so much that nothing can help. -
Page 6: Engine Compartment Disassembly, Condenser Assembly And Installation, Compressor And Brackets, Pulleys
Engine Compartment Disassembly www.vintageair.com NOTE: Before starting the installation, check the function of the vehicle (horn, lights, etc.) for proper operation, and study the instructions, illustrations, & diagrams. Perform the Following: Disconnect battery. Remove battery (retain). Drain radiator. Remove OEM heater hoses (discard). Remove OEM blower assembly (discard). -
Page 7: Passenger Compartment Disassembly
Passenger Compartment Disassembly www.vintageair.com Perform the Following: Remove glove box (discard, but retain OEM screws). Disconnect all wires and cables from OEM control panel (discard). Remove OEM control panel assembly (discard). Remove OEM duct hoses from defrost ducts (discard). Remove OEM passenger side defrost duct (discard, but retain OEM nuts). Remove OEM heater assembly (discard) (See Figure 3, below). -
Page 8: Fitting Installation
Defrost Duct and Hose Adapter & Cowl Cover Installation www.vintageair.com 1. Install (2) S-clips onto the defrost duct hose adapter (See Figure 4, below). 2. Install defrost duct hose adapter onto OEM driver side defrost duct as shown in Figure 4, below. 3. -
Page 9: Evaporator Bracket, Evaporator Hardline & Heater Hose Fitting Installation (Cont.)
Evaporator Bracket, Evaporator Hardline www.vintageair.com & Heater Hose Fitting Installation (Cont.) ECU Module (2) 1/4-20 X 1/2” Hex Bolts Hold With This Wrench Twist With This Wrench Rear Lubricate O-ring Evaporator (See Figure 14, Bracket (2) 1/4-20 x 1/2” Page 14) 643099 Hex Bolts Figure 6... -
Page 10: Firewall Cover Installation, Firewall Modification
Firewall Cover Installation www.vintageair.com Remove lip on firewall (See Figure 7, below). Enlarge OEM hole on firewall to 3/8” (See Figure 7, below). Apply a 1/4” bead of silicone around the back side of the firewall cover as shown in Figure 7, below. From the engine compartment, install firewall cover onto firewall and secure to firewall using (3) 1/4-20 x 3/4”... -
Page 11: Evaporator Installation
NOTE: To ensure a watertight seal between the passenger compartment and the vehicle exterior, for all bolts passing through the firewall, Vintage Air recommends coating the threads with silicone prior to installation. Install A/C and heater hoses (See Figure 9a, below). -
Page 12: Inner Fender Cover & Hardline Installation
Inner Fender Cover & Hardline Installation www.vintageair.com Remove OEM caster/camber access panel (discard) (See Figure 10, below). Install (4) grommets in inner fender cap (See Figure 10a, below). Install inner fender cap using (2)#10 x 1/2” sheet metal screws as shown in Figure 10a, below. Install hardlines in inner fender cap as shown in Figure 10b, below. -
Page 13: Drain Hose Installation, Lubricating O-Rings, A/C Hose Installation
Drain Hose Installation www.vintageair.com Locate evaporator drain on bottom of evaporator case. In line with drain, measure 1” down and 2” to the left and drill a 5/8” hole through the firewall (See Figure 11, below). Install drain hose to outlet on bottom of evaporator unit, and route through the firewall. -
Page 14: Heater Hose & Heater Control Valve Installation, A/C & Heater Hose Routing
Heater Hose & Heater Control Valve Installation 1. In engine compartment, route a piece of heater hose from the water pump to the top heater fitting on the inner fender cap (See Figure 13, below). Secure using hose clamps. 2. In engine compartment, route a piece of heater hose from the intake to the bottom heater fitting on the inner fender cap (See Figure 13, below). -
Page 15: Driver Side Under Dash Louver Installation, Center/Passenger Side Under Dash Louver Installation
Driver Side Under Dash Louver Installation www.vintageair.com 1. Place driver side louver housing under dash. Mark and drill (2) 9/64” holes as shown in Figure 14, below. 2. Secure louver housing to dash using (2) #10 x 1/2” hex sheet metal screws as shown in Figure 14, below. 3. -
Page 16: Final Steps
9. Double check all fittings, brackets and belts for tightness. 10. Vintage Air recommends that all A/C systems be serviced by a licensed automotive A/C technician. 11. Evacuate the system for a minimum of 45 minutes prior to charging, and perform a leak check prior to servicing. -
Page 17: Control Panel & Duct Hose Routing
Control Panel www.vintageair.com & Duct Hose Routing From Control Panel Passenger Side Plug Defrost Duct From 2” x 12” Control Wiring Harness 232002-VUA Driver Side Defrost Duct 2” x 20” Driver Side Plug Center Louver From 2 ½” x 25” Wiring Harness 232001-VUR... -
Page 18: Wiring Diagram
Wiring Diagram www.vintageair.com 232007-VUR AC ANNUNCIATOR BACKLIGHT POS BACKLIGHT NEG 5V-SW WHT/RED TEMP WIPER WHT/YEL MODE WIPER WHT/GRN FAN WIPER PRE-WIRED VIEWED FROM WIRE SIDE GEN IV ECU 232002-VUA GEN IV WIRING DIAGRAM (IF USED) REV D, 5/6/2014 TEMP MODE PROGRAM * DASH LAMP (IF USED) -
Page 19: Gen Iv Wiring Connection Instructions
HARNESS TERMINAL) HARNESS ARE NOT IGNITION USED. Dash Light: YELLOW SWITCH ORANGE Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back DASH BACK LIGHT+0-12v Light. GRAY GRAY WIRE IS USED FOR PROGRAMING CONTROLS IF APPLICABLE GREEN... -
Page 20: Operation Of Controls
Operation of Controls www.vintageair.com On Gen IV systems with three lever/knob controls, the temperature control toggles between heat and A/C operations. To activate A/C, move the temperature lever/knob all the way to cold and then back it off to the desired vent temperature. -
Page 21: Troubleshooting Information
901236 REV B 06/30/2014, PG 21 OF 23... -
Page 22: Troubleshooting Information (Cont.)
901236 REV B 06/30/2014, PG 22 OF 23... -
Page 24: Packing List
Packing List Evaporator Kit (571060) www.vintageair.com Qty. Part No. Description 744004-VUE Gen IV Evaporator Sub Case w/ 204 ECU 781070 Accessory Kit Checked By: Packed By: Date: Gen IV Evaporator Sub Case w/ 204 ECU 744004-VUE Accessory Kit NOTE: Images may not depict actual parts and quantities.
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