Teknoware TKT68C Installation And Maintenance Instructions Manual

Teknoware TKT68C Installation And Maintenance Instructions Manual

Tapsa control central battery unit for emergency lighting
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VOT45
TKT68C TAPSA CONTROL CENTRAL BATTERY UNIT
FOR EMERGENCY LIGHTING
Installation and maintenance instructions
Made In Finland

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Summary of Contents for Teknoware TKT68C

  • Page 1 VOT45 TKT68C TAPSA CONTROL CENTRAL BATTERY UNIT FOR EMERGENCY LIGHTING Installation and maintenance instructions Made In Finland...
  • Page 2: Table Of Contents

    5.1.2 Circuit monitoring ............................23 5.2 System installation ........................23 5.2.1 Parts layout ..............................25 5.2.2 Circuit wiring in parallel connection ......................... 26 5.2.3 DIP switch settings in circuit boards ......................... 27 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 3 APPENDIX 7: Central battery unit main diagram, 3-phase ............62 APPENDIX 8: Menu selections ....................63 © Copyright 2013 Teknoware Oy – We reserve the right to make modifications without notice VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 4: Safety Instructions

    Store the unit and the batteries in the recommended storing temperature of +10…+30C.  If the batteries are stored for a longer period of time, they must be recharged every 6 months for at least 12 hours at a time. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 5: Product Description

    ACM Interface for TKT68xxC TST6824 Web server for TKT68xxC TST1811D BCM Interface for TKT68xxC XWT6871 TKT68C switched-maintained package 5-8 MODE links for TK6808C XWT6872 TKT68C switched-maintained package 13-16 MODE links for TK6816C XWT6873 TKT68C switched-maintained package 21-24 MODE links for TK6824C...
  • Page 6: General Description

    The central battery unit can be set for either addressable monitoring of the luminaires or for circuit monitoring. In the addressable monitoring of the luminaires, the luminaires must be equipped with an address module from Teknoware. All the Teknoware luminaires the type code of which ends in letter K are fitted with this feature.
  • Page 7: Technical Specifications

    1 h 6000 W 18x65 Ah (8x350W/ 4x700W/2x1400W) 3 h 3340 W 18x65 Ah or 1,6A circuit, Max.2580VA TKT6824C(N) 1 h 6000 W 18x65 Ah (P)xxxF (8x350W/ 4x700W/2x1400W) 3 h 3340 W 18x65 Ah VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 8: Directives And Standards

    (EMC)-Part 6-3: Generic standard - Emission standard for residential, commercial and light industrial environments. EN 61000-6-2: 2005; Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 9: Description Of Operations

    NOTE: When parallel connections are used, the output circuits’ connectors running the circuit numbers may change. The circuit numbers must be changed to correspond with the amount of the connected circuits. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 10: Control Unit

    With the settings the current range can be changed between 10 and 310 mA. The displays of the LEDs also operate in within this range. Also, in VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 11: Operation Of Central Battery Unit

    In circuit monitoring, the LEDs numbered from 16 to 1 will be lit; the bigger the circuit input power, the greater the number of lit LEDs. The information of each circuit will be shown for about four seconds at a time. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 12: Central Module Panel

    Reset / Test button. discharge limit (173 V). Battery operation and Internal fault The mains voltage must have returned before the LEDs are also lit. deep discharge alarm can be reset. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 13 9 EARTH Possible earth leakage inside the central battery unit. LEAKAGE central battery unit. If there is not earth leakage, the earth leakage sensor might be broken. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 14: Control Module Panel Luminaire Monitoring Led's And Menu Settings

    NOTE: This action requires a printer, which is an optional feature TST6831 or the central 2. Press the SET button once. battery units of the type Tapsa Control TKT68xxC(N)D(L). Number 1 will appear in the display. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 15 3. Press the SET button so that battery unit. number “1” shows in the display. 4. Acknowledge by pressing the BROWSE button again. The settings locking is removed and you can now change the operational settings. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 16 The automatic luminaire test is made once per day on the chosen time of the day. The automatic battery test is made twice a year of January and 4 of July). VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 17 3. Press the SET button until the value you wish to select shows in the display. For example 15 = 15:00 = 3 pm The luminaire test time has changed VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 18 210 V. The the display. limit that is reached first ends the test. The time and the end voltage are recorded. The voltage limit has been changed VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 19 Use this option to set the minutes. 16 MINUTES The minutes are set, 00...59. Note! If both battery and mains are disconnected, the factory defaults are restored and the control unit needs to be reconfigured. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 20: Control Module Panel Test Functions And Alarms

    MENU / OK button. The luminaire test starts. If a faulty luminaire was found in any of the circuits, its corresponding LED will flash when its circuit number is shown on the display. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 21 (Teknoware types ending with –K, or external luminaires fitted with Teknoware address module) that are connected to the central battery unit are switched on. This feature can be activated by LOCAL CONTR.
  • Page 22: Buttons

    4 s LUMIN. TEST Press and hold SET for 4 seconds: start of the luminaire test 6 s BATT. TEST Press and hold SET for 6 seconds: start of the battery test VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 23: System Planning And Installation

    The following points should be taken into consideration when planning addressable monitoring:  The luminaires used in the system must be manufactured by Teknoware, and their type code must end with a 'K' (For example TWT6081K) or external luminaires fitted with Teknoware address module.
  • Page 24 Circuit diagram with 1-phase input and BCM connection and APPENDIX 5: Circuit diagram with 3- phase input. 6. Set the system date on time so that the automatic tests can take place when scheduled (factory setting at 00.00 o’clock). VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 25: Parts Layout

    5.2.1 Parts layout Battery fuses F2 and F3 Connectors X1- Distribution fuse F1 3 and fuses F1- or F1, L1-L3 in F models Dip switches for XST2618 and XST0201 Mode links VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 26: Circuit Wiring In Parallel Connection

    Note! If you are using parallel connections please note that all output circuits in same change over board has 700 W or 1400 W outputs. The next chapter has an explanation how to set the changeover board to a parallel connection mode. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 27: Dip Switch Settings In Circuit Boards

    The factory setting for the circuit boards is addressable monitoring. For more information, see Chapters 4.3 Circuit board settings and 4.4 Parallel connection of output circuits. Addressable monitoring active (Factory settings) Circuit monitoring active VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 28: Commissioning

    1 = 7 Ah 2 = 17 Ah 3 = 24 Ah 4 = 38 Ah ALL OFF = 65 Ah 5 = NC 6 = NC Button for forced charge of batteries VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 29: Forced Charging Of Batteries

    In addressable monitoring, the central battery unit sends inquiries to the circuits in order to determine the luminaires in the circuits. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 30: Maintenance

    9. Place the batteries' temperature sensor between the batteries. NOTE! Misplacing the temperature sensor may damage the batteries! 10. Connect the battery cables (pay attention to polarity and insulation distances). VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 31: Disposal

    1.5 s, the previous menu is displayed. The middle and lowermost buttons are used for browsing for options and changing the value of the selected parameter. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 32: Lcd Content

    Figure 3. Main menu 8.1.4 Test history When you select Browse luminaire tests, the display below is shown. Luminaire test log 23.03.11 23:59 OK 22.03.11 23:59 ERROR Figure 4. Luminaire test log VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 33: Battery Test History

    SETUP button for 1.5 s. Browse luminaire tests Date Time Log Browse battery tests 23.03.11 10:30 Error Browse error log 24.03.11 10:30 Setup End of log Figure 7. Main menu Browse battery tests VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 34: Error Log

    Fuse fault or other malfunction in output circuit Deep discharge Error with changeover board Overload To move back to the higher-level menu from the test log, press the SETUP button. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 35: Setup

    The buttons on the LCD cannot be used if there is an active USB connection between the LCD and the PC. For more information, please refer to the PC programme user's guide. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 36: Printer

    3. Use the SET button to select 1. Print a report of all circuits. 4. Accept the selection with the MENU / OK button. The report can be attached to the central battery unit logbook to indicate a completed test. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 37: Appendix 1: Report Layout

    O = OK B= Circuit Overload # = fault C= Fuse Fault ? =Unknown luminaire (added, automatic D= Output Circuit Fault configuration not in use  = Luminaire not connected VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 38 The stronger the current of the circuit, the higher the LED column. The LED column grows higher starting from down to upwards. VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 39: Appendix 2: Mechanical Dimensions

    APPENDIX 2: Mechanical dimensions VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 40: Appendix 3: Connection Alternatives For Batteries

    APPENDIX 3: Connection alternatives for batteries VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 41: Appendix 4: Circuit Diagram With 1-Phase Input And Bcm Connection

    APPENDIX 4: Circuit diagram with 1-phase input and BCM connection VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 42 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 43 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 44 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 45 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 46 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 47 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 48 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 49 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 50 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 51: Appendix 5: Circuit Diagram With 3-Phase Input

    APPENDIX 5: Circuit diagram with 3-phase input VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 52 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 53 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 54 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 55 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 56 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 57 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 58 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 59 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 60 VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 61: Appendix 6: Central Battery Unit Main Diagram, 1-Phase

    APPENDIX 6: Central battery unit main diagram, 1-phase VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 62: Appendix 7: Central Battery Unit Main Diagram, 3-Phase

    APPENDIX 7: Central battery unit main diagram, 3-phase VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 63: Appendix 8: Menu Selections

    APPENDIX 8: Menu selections VOT45; Rev 1.1; EN; 10.12.2014 TKT68C – Installation and maintenance...
  • Page 64 Contact information: Teknoware Oy, Ilmarisentie 8, FI-15200 Lahti, Tel: +358 (0)3 883 020, Fax: +358 (0)3 8830 260, Email: emexit@teknoware.fi, www.teknoware.fi Emergency lighting unit Telephone Email emexit@teknoware.fi Export Manager Mr Simo Kurki +358 (0)3 883 178 simo.kurki@teknoware.fi Area Manager Mr Pasi Hongisto +358 (0)3 883 0233 pasi.hongisto@teknoware.fi...

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