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Teknoware TAPSA CONTROL TKT65 Installation And Maintenance Instructions Manual

Central battery unit for emergency lighting
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VOT34
CENTRAL BATTERY UNIT FOR EMERGENCY LIGHTING
Installation and maintenance instructions
TKT65 TAPSA CONTROL

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Summary of Contents for Teknoware TAPSA CONTROL TKT65

  • Page 1 VOT34 CENTRAL BATTERY UNIT FOR EMERGENCY LIGHTING Installation and maintenance instructions TKT65 TAPSA CONTROL...

  • Page 2: Table Of Contents

    Table of contents Table of contents ........................ 2 1. Safety instructions ......................4 2. Package contents and storing ..................4 2.1 Contents of package ......................... 4 2.2 Storing ............................4 3. Product description ......................5 3.1 Manufacturer ..........................5 3.2 Terminology ..........................5 3.3 Type .............................
  • Page 3 APPENDIX 5: Central battery unit main diagram ............52 APPENDIX 6: Menu selections ..................53 © Copyright 2016 Teknoware Oy – We reserve the right to make modifications without notice VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 4: Safety Instructions

    1. Safety instructions Read before installing the product. This manual contains important information that must be followed during the installation and maintenance of the central battery unit and the batteries. Installation of this device is allowed only to a person who has the required permissions and qualifications.

  • Page 5: Product Description

    3. Product description Manufacturer Teknoware Oy Ilmarisentie 8 FI-15200 Lahti FINLAND http://www.teknoware.fi/ Terminology Term Explanation Control Automatic testing Maintained Continuously active Non-maintained Active only during voltage interruptions Type Model Maximum number of circuits Input Voltage Weight TKT6508Cxx 1~ 230VAC 50/60Hz...

  • Page 6: General Description

    The central battery unit can be set for either addressable monitoring of the luminaires or for circuit monitoring. In the addressable monitoring of the luminaires, the luminaires must be equipped with an address module from Teknoware. All the Teknoware luminaires the type code of which ends in letter K are fitted with this feature.

  • Page 7: Technical Specifications

    Technical specifications Mains connection: 230-264 VAC 50-60 Hz Casing: IP20 TKT65xxCPxx (cabinet construction): IP34 TKT65xxCPPxx: IP54 Output voltage: mains connection: 230-264 VAC, battery operation: 216VDC Battery voltage: 216 VDC Battery charging time: 12 h 80 % Max. batteries: 18 x 65 Ah Max Input power TKT6508C: 3100 VA Max Input power TKT6516C:...

  • Page 8: Directives And Standards

    Directives and standards The following directives and standards were applied in designing and manufacturing the central battery unit: Quality: ISO 9001: 2008; (certified quality system) Environment: ISO 14001: 2004; (certified environment system) Electrical safety: 2006/95/EY LVD directive Device standard: EN 50171: 2001; Central power supply systems EN 50272-2: 2001;...

  • Page 9: Description Of Operations

    4. Description of operations Purpose of the central battery unit In a normal situation the purpose of the central battery unit is to  monitor the mains voltage  maintain the battery charge level  supply power for the maintained emergency luminaires During a mains failure the central battery unit will supply voltage to the maintained and the non- maintained emergency lighting circuits from the batteries.

  • Page 10: Individual Luminaire Monitoring Test With Basic Settings

    The descriptions of the signal LEDs and the buttons are presented in chapters 4.8 Control Module panel luminaire monitoring LEDs and menu settings and 4.10 Buttons. Individual luminaire monitoring test with basic settings As a basic setting, the luminaire test is done automatically once a day at a predetermined time. The central battery unit carries out the test as follows: The central battery unit switches to battery mode and the Battery Oper.

  • Page 11: Central Module Panel

    Central module panel Description Reason for problem and solution The central battery unit is using mains current. The central battery unit can be switched into emergency mode also 1 MAINS If Mains operation led is not lit, main fuse can be remotely, if the remote control OPERATION blown or mains voltage is not present.
  • Page 12 The central battery unit has been long time in battery operation. Battery charger or batteries can be faulty and must be changed. The battery voltage has dropped below 228 V in a normal situation. 4 BATTERY Check battery condition. Every cell must have UNDERVOLT.

  • Page 13: Control Module Panel Luminaire Monitoring Leds And Menu Settings

    Refer to the instructions given for the LED that specifies the battery fault (Battery overvoltage, If the battery is disconnected, the charger doesn’t charge, the battery Battery undervoltage and Deep discharge). fuse is blown or the battery doesn’t accept charging current, the To reset the possible battery fault alarm, press the following alarms are displayed on Reset / Test button.
  • Page 14 Addressable monitoring: The LEDs display the status of luminaires in the aforementioned circuit.  If the LED is continuously lit, the luminaire is functional.  There are two meanings of these LEDs: If the LED is flashing, the 1. To show information of the luminaires. luminaire is faulty.
  • Page 15 Use this option to select a test to be started or interrupted. 1 = Start of the luminaire test. To start or interrupt a test, 2 = Interruption of the luminaire test. 1. Go to the menu with the 3 = Start of battery test for 2/3 of the time (the MENU / OK button.
  • Page 16 The default setting is 0 (zero). 3. Press the SET button until the value you wish to select is shown in the display. NOTE: This function only works in addressable monitoring. If circuit monitoring is chosen, the central battery unit needs to be reconfigured The automatic configuration settings after changing the circuit load.
  • Page 17 To define how much the current can change before an alarm is issued, 1. Go to the menu with the MENU / OK button. 2. Press the BROWSE button until the SENSITIVITY led is lit. 3. Choose the current value with the SET button.
  • Page 18 To set an individual number for the unit, Use this selection to choose an individual 1. Go to the menu with the MENU / number for the central battery unit. OK button. The number is printed on the report and so the 9 CENT.

  • Page 19: Control Module Panel Test Functions And Alarms

    4. Acknowledge by pressing the MENU / OK button again. Use this option to set the day. 14 DAYS The system time and date have been The number of the day is set, 1...31. set. Use this option to set the hour. 15 HOURS The hours are set, 0...23 (0 = midnight, 12 = midday).
  • Page 20 (Teknoware types ending with –K, or external luminaires fitted with Teknoware address module) that are connected to the central battery unit are switched on. This feature can be activated by LOCAL CONTR.

  • Page 21: Buttons

    If the LED is lit continuously, there is a fault in the battery or charging circuit. i.e. the alarm is Check if battery or charger is faulty. coming from the Central Module Measure voltage level of batteries. INTERNAL FAULT In normal situation it should be If the LED is flashing, there is a fault in a 243-255 VDC.

  • Page 22: Central Battery System Planning And Installation

    The following points should be taken into consideration when planning addressable monitoring:  The luminaires used in the system must be manufactured by Teknoware, and their type code must end with a 'K' (For example TWT6081K) or external luminaires fitted with Teknoware address module.

  • Page 23: Parts Layout

    Or, while connecting maintained luminaires without Control function and K model luminaires to a same circuit “Mode” link open Non-maintained emergency luminaire circuit As factory setting, all circuits are connected as maintained (exit luminaire or Local Controller). If you wish to change into non-maintained emergency luminaire circuits, the "Mode" link needs to be removed from those circuits.

  • Page 24: Dip Switch Settings In Circuit Boards

    TKT65..C: DIP switch settings in circuit boards The DIP switch number 4 must be used to select a desired operating mode for each board. When the DIP switch number 4 is in the 'OFF' position, the circuit board operates according to the addressable luminaire monitoring principle.

  • Page 25: Commissioning

    Addressable monitoring active (Factory settings) Commissioning All operations related to the system installation and commissioning must be performed by a skilled electrician. The two empty columns of the type label inside the central battery unit shall be marked with the total load connected to the central battery unit and the nominal battery mode duration.

  • Page 26: Turning The Power On For The First Time

    Forced charge button for batteries Turning the power ON for the first time Before turning the power ON, make sure that the system is set up correctly, and the battery capacity is set as described in the previous chapter. 1. Turn the S1 main switch and distribution fuse F1 to '0' position. 2.

  • Page 27: Checking The Luminaire Circuits One At A Time

    Before using the Forced charging of batteries, test each battery separately with a battery tester. There is a button for forced charging in the charger board. If the battery voltage is under 110 V, push this button for 1-2 min and measure the battery voltage at the same time. Charging starts automatically when battery voltage rises up over 110 VDC.

  • Page 28: Maintenance

    Once the Luminaire test and External fault LEDs go off, the central battery unit is configured and has returned to normal mode. In normal mode, the display will show the information of each circuit one at a time. The information of each circuit will be shown for four seconds. You can browse the circuit information with the BROWSE button.
  • Page 29 15. Turn the mains switch to '1' position. 16. Carry out the system configuration according to the instructions in chapter 0 Configuration. If the configuration is interrupted, check the charge level of the batteries. 17. Make sure that the central battery remains in normal mode. VOT 34;...

  • Page 30: Optional Features

    Disposal Note the following issues regarding the disposal of the central battery unit system and its components: Batteries and fluorescent lamps are hazardous waste. Metal parts can be put into aluminium or steel waste. Wires, connectors and printed circuit boards are electronics waste. The plastic parts shall be separated based on the material markings.

  • Page 31: Lcd Menu Tree

    The third row shows the voltage level of the battery set. The fourth row shows the battery set charge and discharge currents. 23.03.2011 10:30 System status OK Voltage level 243V Discharge current 1.0A Figure 2. LCD after having received configuration data from the central battery system LCD menu tree When you press the SETUP button, the LCD menu tree is displayed.

  • Page 32: Battery Test History

    Test 23.03.2011 10:30 Change over board 1-#OO….. Change over board 2-OO….. Figure 5. Luminaire tests with change over boards The "1- #OO" symbol for changeover board 1 indicates an error in output circuit 1. The "2- OO" symbols for changeover board 2 indicate that output circuit 2 has no errors. If you want to view the data for a particular changeover board, first select the board using the +/- buttons, then confirm your selection by pressing the SETUP button.

  • Page 33: Setup

    Date Time Error Browse luminaire tests >23.03.11 10:30 Browse battery tests 23.03.11 10:32 Browse error log 22.03.11 00:15 Setup Figure 9. Error log Error code: Error description: Internal error External error Central battery system has not been configured Internal and external error Fuse fault or other malfunction in output circuit Deep discharge Error with changeover board...

  • Page 34: Printer

    The LCD software will scan the USB ports, opening a connection. A new row will appear on the display, informing you that a connection has been opened. The connection is now open. PC connected Data transfer speed 1200 Connection opened Figure 12.

  • Page 35: Appendix 1: Report Layout

    APPENDIX 1: Report Layout Title information CENTRAL BATTERY UNIT 01 00.00.2010 00:00 CIRC. LUMINAIRE MONITORING A B C D mA The input current of the circuit 01-Lo OOOO OOOO OO.._ _ _ _ Lo = addresses 1-16 02-Lo OOOO OOOO OO.._ _ _ _ 03-Lo OOOO OOOO OO..

  • Page 36: Appendix 2: Mechanical Dimensions

    The condition of the output circuits is checked only before the tests. The circuit voltages are checked at this time with an open and closed output circuit. Empty circuits are not inspected in this case either. An output circuit error results in an internal error alarm. In circuit monitoring the LEDs of the front panel and in the report the corresponding circles show the strength of the current of the circuit.
  • Page 37 TKT65..P (cabinet construction) VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 38 TKT65C..PP (IP54 construction) VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 39: Fastening Points

    Fastening points Fasten the CBU firmly to a sufficiently solid wall. VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 40: Center Of Gravity (Tkt6524C)

    Center of Gravity (TKT6524C) Note that the center of gravity might change slightly depending on the CBU model. VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 41: Appendix 3: Connection Alternatives For Batteries

    APPENDIX 3: Connection alternatives for batteries VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 42: Appendix 4: Circuit Diagram With Bcm Connection

    APPENDIX 4: Circuit diagram with BCM connection VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 43 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 44 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 45 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 46 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 47 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 48 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 49 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 50 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...
  • Page 51 VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 52: Appendix 5: Central Battery Unit Main Diagram

    APPENDIX 5: Central battery unit main diagram VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

  • Page 53: Appendix 6: Menu Selections

    APPENDIX 6: Menu selections VOT 34; Rev 1.81; EN; 11.12.2019 TKT65C – Installation and maintenance...

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