Pre-Delivery Inspection - Bajaj Pulsar 180 CC DTS-i Owner's Manual

Periodic Maintenance & Lubrication Chart
Sr.
Operation
Servicing
No.
Kms
33. Drive chain 'O' ring type (If applicable) L
34. Drive chain remove, clean, inspect'
& lubricate (O/H) CL, L
35. Drive chain link lock R
36. Wheel brg (for non sealed brgs only) C, L
37. Tyre tread wear C, R
38. Front fork oil R
39. Auto choke, Thermal sensor (If appli.) C, A
40. TPS (If applicable) C, A
41. RSA - Check gas pressure (If applicable) C, A
42. Starter clutch bush kit (If applicable) CL, R
43. Clutch switch cleaning (If applicable) CL
44. General lubrication L
45. Swing arm pivot pin lubrication L
46. Eng foundation silent bush (If applicable) R
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
* It is strongly recommended to use only "Bajaj DTS-i 10000" Genuine engine oil. In case any other engine oil of same specifications is used, the
frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
RECOMMENDED FREQUENCY
1st 2nd 3rd 4th 5th 6th 7th
750 5000 10000 15000 20000 25000 30000
At every 500 Kms
CL, L CL, L CL, L At every 10000km
R R R Replace at every 10000km
C, L At every 20000km
C, R C, R C, R C, R C, R At every 5000kms i.e. at
every service after 2nd ser.
R Replace at every 20000km
C, A C, A C, A C, A C, A C, A C, A At every 5000km
C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
C, A C, A At every 20000km
CL, R CL,R (If applicable)
CL CL CL
L L L L L L L
L Lubricate at every 20000km
R R Replace at every 15000km
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Jobs to be Carried out during Pre-Delivery Inspection
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor.
2. Check all locks, P.T. cap, ignition switch, steering lock, Side cover.
3. Check for smooth operation for fuel cock.
4. Check engine oil level and top up if required.
5. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever,
rear brake pedal / lever, choke lever. (As applicable to certain model).
6. Check gear shifter lever for proper position and working.
7. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model).
8. Check / Adjust chain slackness appropriately. Lubricate if required.
9. Check brakes and adjust if required.
10. Check and top up brake fluid level. (As applicable to certain model).
11. Check and adjust tyre air pressure to the recommended value.
12. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required.
13. Check and adjust steering freeness.
14. Check front mudguard alignment w.r.t. front wheel.
15. Check all important nuts and bolts for proper torque and tightness.
16. Fit all O.E. accessories like mirror, leg guard etc. (As applicable to certain model).
17. Start vehicle, check idling and CO%.
18. Check all switches, meters, horn and lights for proper functioning.
19. Test drive the vehicle.
20. Check for oil leakage and rectify if any.
21. Repair for any other defects seen or observed during the test drive before cleaning the vehicle.
22. Clean the vehicle / washing before delivery.
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