Related Manuals for Toro 74395
Summary of Contents for Toro 74395
- Page 1 Form No. 3376-919 Rev B TimeCutter ® ZS 5000TF Riding Mower Model No. 74395—Serial No. 313000001 and Up *3376-919* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. WARNING You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register CALIFORNIA your product. -
Page 3: Table Of Contents
Cleaning and Storage ..........46 Introduction ..............2 Troubleshooting ............48 Safety ................4 Schematics ..............50 Safe Operating Practices........... 4 Toro Riding Mower Safety ........6 Slope Indicator ............7 Safety and Instructional Decals ......... 8 Product Overview ............13 Controls ...............13 Operation ..............15 Think Safety First ...........15... -
Page 4: Safety
In these instances, others from serious injury. Toro has refined the statement to convey the meaning of the • Always follow the recommendations for any application standard while better matching the product this Operator's of counterweights. - Page 5 A hitch kit is available for this machine and can be obtained • Keep the machine free of grass, leaves, or other debris by contacting an Authorized Toro Dealer. Do not tow build-up. Clean up oil or fuel spillage fuel soaked debris. without first installing this manufacturer approved hitch. The Allow the machine to cool before storing.
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Page 6: Toro Riding Mower Safety
• Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards. -
Page 7: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed;... - Page 9 119-8814 1. Parking position 4. Neutral 2. Fast 5. Reverse 3. Slow 121-2989 1. Bypass lever position for 2. Bypass lever position for pushing the machine operating the machine 119-8815 Manufacturer's Mark 1. Parking position 4. Neutral 1. Indicates the blade is identified as a part from the original 2.
- Page 10 119-8874 1. Low speed 2. High speed...
- Page 11 121-0773 1. Fast 4. Choke 2. Continuous variable setting 5. Power take-off (PTO), Blade control switch 3. Slow...
- Page 12 120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing 6. Loss of traction/control hazard, slopes—loss of traction/control maintenance; move the motion control levers to the park on a slope, disengage the blade control switch (PTO), (brake) position, remove the ignition key and disconnect the proceed off the slope slowly.
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Page 13: Product Overview
Product Overview 8 15 G020177 Figure 4 1. Deflector 5. Motion control levers 9. Engine 13. Anti-scalp roller 2. Rear drive wheel 6. Operator seat 10. Engine guard 14. Smart Speed™ lever 3. Height of cut lever 7. Foot assist lever (certain 11. - Page 14 Motion Control Levers and Parking Height-of-Cut Lever Brake Position The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is The motion control levers are speed sensitive controls of moved up, toward the operator the deck is raised from the independent wheel motors.
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Page 15: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. -
Page 16: Before Starting
The safety interlock system also is designed to stop the engine DANGER whenever the control levers are out of the park position and In certain conditions during fueling, static you rise from the seat. electricity can be released causing a spark which can ignite the gasoline vapors. -
Page 17: Starting The Engine
Note: You can use the fuel window to verify the presence of gasoline before filling the tank (Figure 10). 2. Slowly add regular, unleaded gasoline until the fuel reaches the base of the filler neck (Figure 10). Figure 12 1. Throttle 2. -
Page 18: Operating The Blades
attempts. Failure to follow these instructions can damage the starter motor. Figure 15 1. Control panel 2. Blade control switch—On position g017700 Figure 14 Disengaging the Blades 1. Control panel 4. Off Push down on the blade control switch to move it to the Off 2. -
Page 19: Testing The Safety Interlock System
Testing the Safety Interlock The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Placing the throttle control System in the Fast position can be best for performance. For most applications, operating in the full throttle position is desirable. Test the safety interlock system before you use the machine each time. -
Page 20: Stopping The Machine
Backward To change speeds: 1. Move the motion control levers to neutral and outward 1. Move the levers to the center, unlocked position. to the park position; disengage the blade control switch. 2. To go backward, look behind you and down as you slowly pull the motion control levers rearward (Figure WARNING 20). -
Page 21: Adjusting The Height Of Cut
Adjusting the Height of Cut Height-of-cut is controlled by the lever located to the right of the operating position (Figure 21). G010233 Figure 22 1. Anti-scalp roller 3. Flange Nut 2. Bolt 4. Hole spacing Positioning the Seat While sitting in the operator’s position, raise the seat g021929 adjustment lever slightly and move the seat forward or Figure 21... -
Page 22: Pushing The Machine By Hand
G014970 Figure 24 1. Control arm shaft 3. Slotted, upper hole 2. Control lever 4. Bolt g017303 3. Repeat the adjustment for the opposite control lever. Figure 25 1. Bypass lever location 3. Lever position for pushing Adjusting the Tilt the machine 2. -
Page 23: Grass Deflector
Grass Deflector The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER G018654 Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. - Page 24 10. For optimum performance in side discharge mode, install the side discharge blades as described in Installing the Blades (page 40). Contact an Authorize Toro Dealer for the correct blades. 11. Install the mower deck as described in Installing the Mower (page 43).
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Page 25: Operating Tips
If a blade is damaged or worn, replace it an acceptable quality of cut. immediately with a genuine Toro replacement blade. Cut 1/3 of the Grass Blade It is best to cut only about 1/3 of the grass blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly. -
Page 26: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Change the oil and filters for the hydraulic system, and bleed the system. After the first 50 hours •... -
Page 27: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Bearings Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion control levers are locked in the park Grease Type: No. 2 General Purpose Lithium Base Grease position. Lift the seat forward. 1. -
Page 28: Engine Maintenance
Engine Maintenance Important: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is Servicing the Air Cleaner damaged or cannot be cleaned thoroughly. Note: Service the air cleaner more frequently (every few Servicing the Engine Oil hours) if operating conditions are extremely dusty or sandy. - Page 29 4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (). G0201 16 Figure 35 G0201 15 Figure 34 Changing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil.
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Page 30: Servicing The Spark Plug
4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (). G0201 17 Figure 36 G0201 18 Figure 37 Changing the Engine Oil Filter Note: Ensure the oil filter gasket touches the engine and then an extra 3/4 turn is completed. -
Page 31: Cleaning The Cooling System
Installing the Spark Plug Tighten the spark plug(s) to 16 ft-lb (22 N-m). G020130 Figure 38 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually the most effective method for cleaning. The spark plug 16 ft-lb 22 N-m is most accessible when the blower housing is removed... -
Page 32: Fuel System Maintenance
Fuel System 4. Squeeze the ends of the hose clamps together and slide them away from the filter (). Maintenance 5. Remove the filter from the fuel lines. 6. Install a new filter with the flow direction arrow coming DANGER from the fuel tank and pointing to the engine. -
Page 33: Electrical System Maintenance
Electrical System 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery Maintenance post (Figure 42). Retain all fasteners. 6. Remove the battery hold-down (Figure 42) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning... -
Page 34: Servicing The Fuses
Servicing the Fuses The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Fuse: • Main F1-30 amp, blade-type • Charge Circuit F2-25 amp, blade-type 1. Remove the screws securing the control panel to the Figure 43 machine. -
Page 35: Drive System Maintenance
Drive System 2. Rotate the shaft forward to release the brake. Maintenance Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 45). -
Page 36: Hydraulic System Maintenance
Hydraulic System Oil Specification 2. Raise the rear of machine up and support with jack Oil Type: Toro HYPR-OIL® 500 or 20w-50 motor oil. stands (or equivalent support) just high enough to allow drive wheels to turn freely. - Page 37 Installing the Hydraulic System Filters 4. Locate the filter and filter guards on each transaxle drive system (Figure 50). Remove three screws securing the filter guard and guard. G017657 Figure 50 Right side shown 1. Transaxle drive 4. Screws 2. Oil filter 5.
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Page 38: Mower Maintenance
If a blade is damaged or worn, replace A. Move the bypass levers into the pushing the it immediately with a genuine Toro replacement blade. For machine position; refer to the Pushing the convenient sharpening and replacement, you may want to Machine by Hand section in Operation. - Page 39 3. Measure from the tip of the blade to the flat surface here. Figure 52 1. Cutting edge 3. Wear/slot forming G014973 2. Curved area 4. Damage Figure 54 Checking for Bent Blades 1. Blade, in position for measuring 2. Level surface Note: The machine must be on a level surface for the 3.
- Page 40 1. Install the blade onto the spindle shaft (Figure 57). of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result Important: The curved part of the blade must be in non-conformance with safety standards.
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Page 41: Leveling The Mower Deck
Leveling the Mower Deck 6. Move to the left side of the machine. Loosen, but do not remove, the rear locking nut on the hanger bracket Check to ensure the mower deck is level any time you install (Figure 61). the mower or when you see an uneven cut on your lawn. -
Page 42: Removing The Mower
2. Move the motion control levers outward to the park 7. To raise the front of the mower, tighten the adjustment position, stop the engine, remove the key, and wait for nut. To lower the front of the mower, loosen the all moving parts to stop before leaving the operating adjustment nut. -
Page 43: Mower Belt Maintenance
Check the belts for cracks, frayed edges, burn marks, or any mower pulleys (Figure 66). other damage. Replace damaged belts. 6. Using a spring removal tool, (Toro part no. 92-5771), Replacing the Mower Belt install the idler spring over the deck hook and placing tension on the idler pulley and mower belt (Figure 66). -
Page 44: Replacing The Grass Deflector
7. Install the mower belt onto the engine pulley; refer to Replacing the Mower Belt. Replacing the Grass Deflector Service Interval: Before each use or daily—Inspect the grass deflector for damage WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. -
Page 45: Cleaning
Cleaning Washing the Underside of the Mower Service Interval: After each use—Clean the mower housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1. Park the machine on a level surface and disengage the blade control switch. - Page 46 Storage 9. Turn off the mower blades. WARNING Cleaning and Storage A broken or missing washout fitting could 1. Disengage the blade control switch, move the motion expose you and others to thrown objects or controls outward to the park position, stop the engine, blade contact.
- Page 47 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. 16. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 17.
- Page 48 Troubleshooting Problem Possible Cause Corrective Action The engine overheats. 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 2. Add oil to the crankcase. 3. The cooling fins and air passages 3.
- Page 49 Problem Possible Cause Corrective Action There is abnormal vibration. 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade 2. Tighten the appropriate pulley. pulley is loose. 3. The engine pulley is damaged. 3.
- Page 50 Schematics g017655 Electrical Diagram (Rev. A)
- Page 51 Notes:...
- Page 52 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.