Kenmore 415.16647900 Use And Care Manual
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Use and Care Guide
Liquid Propane Gas Grill
Sears Item No. 415.16647900
This Grill is for Outdoor Use Only
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2008 Sears, Roebuck and Co., All Rights Reserved
Use and Care
Assembly Questions?
Call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
Printed in China
464222809 • 80019115 • 12-24-08


Table of Contents

Summary of Contents for Kenmore 415.16647900

  • Page 1 Use and Care Guide Liquid Propane Gas Grill Sears Item No. 415.16647900 This Grill is for Outdoor Use Only Safety • WARNING Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly • and Use and Care Instructions in this...
  • Page 2: For Your Safety

    DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3.
  • Page 3: Table Of Contents

    Kenmore Elite Grill Warranty ......3 Use and Care ........4-13 Ten-Year Limited Warranty on Burners Parts List.
  • Page 4: Use And Care

    LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
  • Page 8 Ignitor Lighting CAUTION Do not lean over grill while lighting. 1. Open lid during lighting. • Putting out grease fires by closing the lid is not 2. Turn on gas Tank valve. possible. Grills are well ventilated for safety reasons. 3.
  • Page 9 Before Your First Cookout • Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and • Light burners, check to make sure they are lit, close the lid and store indoors between cookouts. warm up grill on HIGH for 15 minutes.
  • Page 10 Storing Your Grill Cleaning the Burner Assembly • Clean cooking grates. Follow these instructions to clean and/or replace parts of burner • Store in dry location. assembly or if you have trouble igniting grill. • When LP tank is connected to grill, store outdoors in well- 1.
  • Page 11 Indirect Cooking Indirect Cooking Instructions • Always cook with the lid closed. Poultry and large cuts of meat cook slowly to perfection on • Due to weather conditions, cooking times may vary. During the grill by indirect heat. The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...
  • Page 12 Grill Halogen Light LIGHT OPERATION INSTRUCTIONS 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3.
  • Page 13 Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens.
  • Page 14: Parts List

  • Page 15: Parts Diagram

    PARTS DIAGRAM 464222809 • 15...
  • Page 16: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front using the supplied wrench. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers per panel. 7mm lock washer 1/4-20x1/2”...
  • Page 17 Attach light adapter to back panel using four #8-32x3/8” screws, 4mm lock washers, 4mm flat washers and #8 nuts, shown A. Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2”...
  • Page 18 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 7mm Lock washer Qty.4 1/4-20x1½” screw Qty.4 7mm Lock 1/4-20x1½”...
  • Page 19 Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
  • Page 20 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw and 7mm lock washer on each side. In upper holes, using one 1/4-20x1½” screw and 7mm lock washer on each side, shown A.
  • Page 21 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 22 Connect Adapter wire harness and Light wire harness. Light wire harness Adapter wire harness Lower back panel (Inside) Adapter 22 • 464222809...
  • Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B. self-tapping screw #8x3/8” Qty.2 front tab rear tab (w/hole) Note: some parts omitted...
  • Page 24 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Left door...
  • Page 25 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Note: Some parts omitted for clarity of illustration Front of firebox Heat diffuser Back of firebox Place cooking grates onto the firebox as shown.
  • Page 26 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
  • Page 27: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. •No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. • See Section II of Electronic Ignition System. •Sparks, but not at electrode or at full •...
  • Page 29 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at •Battery not installed •Check battery orientation. •Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up and “–”...
  • Page 30 NOTES 30 • 464222809...
  • Page 31 NOTES 464222809 • 31...
  • Page 32 Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

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