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Halsey Taylor 96852CA Manual

Halsey Taylor 96852CA Manual

Glass filler plumbing kit

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This plumbing kit is designed to be used with Halsey Taylor
HTVZ, HAC, S-Series, SCWT, SW and WM Models manufactured after December 1998.
Warning
To avoid risk of electrical shock, personal injury or death, disconnect from electrical power supply and shutoff water
supply before installing this plumbing kit.
Caution
To avoid property damage, personal injury and voiding your warranty:
Have this kit installed by an authorized person. (Installation person should be familiar with water cooler plumbing,
refrigeration systems and general plumbing practices.)
Install this kit into one of the Halsey Taylor models listed above.
Make sure you read, understand and follow the instructions.
Wear hand and arm protection. Use caution when working inside the water cooler. Edges inside the water cooler
can be sharp.
Wear eye safety goggles.
Required Tools
To install this kit the following tools are required:
Phillips Screwdriver
Needle Nose Pliers
1/4" and 5/16" Nut or Socket Driver
Tubing Cutter (Mini)
11/16" (.687") diameter hole punch or drill bit.
Large adjustable wrench.
Parts List
Refer to the illustration to make sure you receive all plumbing kit parts. If any parts are missing contact your
Halsey Taylor distributor. Depending on model, not all parts are required.
1
2
3
NOTE: Replacement plumbing hardware components may be ordered as a kit: 1000002033 Glass Filler Hardware
and Waterway.
Operation of Quick Connect Water Fittings:
Cooler is provided with lead-free connectors which utilize an
"O"-ring water seal. To remove tubing from the fitting, relieve
water pressure, push in on the darker gray collar before
pulling on the tubing. To insert tubing, push tube straight
into fitting until it reaches a positive stop, approximately
3/4" (19mm). Deburr cut tube ends before inserting into the
Quick Connect Fitting. Burrs on the tube end will cut the
internal "O"-Ring and will allow the fitting to leak.
Glass Filler Plumbing Kit
Part Number 96852CA
6
5
4
ITEM
PART NO.
NO.
56092C
1
15009C
2
7
70683C
3
70682C
4
70817C
5
100322740560
6
75630C
7
OPERATION OF QUICK CONNECT FITTINGS
SIMPLY PUSH IN
TUBE TO ATTACH
Page 1
DESCRIPTION
Poly Tubing
Glass Filler Nipple
Connector 1/4" Tubing
Tee 1/4" Tubing
Elbow 1/4"
Gasket (4)
Glass Filler
TUBE IS
PUSH IN COLLET
SECURED
TO RELEASE TUBE
IN POSITION
PUSHING TUBE IN BEFORE
PULLING IT OUT HELPS TO
97631C (REV. D - 06/17)
RELEASE TUBE

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Summary of Contents for Halsey Taylor 96852CA

  • Page 1 Have this kit installed by an authorized person. (Installation person should be familiar with water cooler plumbing, refrigeration systems and general plumbing practices.) • Install this kit into one of the Halsey Taylor models listed above. • Make sure you read, understand and follow the instructions.
  • Page 2 HAC Model Overview The following illustration shows the tube routing before and after the installation of the Glass Filler Kit. Before (Non-Pressurized Tank) After (Pressurized Tank) The water storage tank must be converted to a pressurized tank for the glass filler to operate properly. The tank is non-pressurized in a standard unit.
  • Page 3 Step 3(A) Step 3(B) STEP 3 Cut and Remove Internal Plumbing • Remove tank to bubbler tube (A). • Disconnect bubbler tube at chilled tank water outlet. • Save the tube and bubbler fitting. These will be used in step 4. •...
  • Page 4 SCWT Model Overview The following illustration shows the tube routing before and after the installation of the Glass Filler Kit. Before (Non-Pressurized Tank) After (Pressurized Tank) The water storage tank must be converted to a pressurized tank for the glass filler to operate properly. The tank is non-pressurized in a standard unit.
  • Page 5 Step 3(A) Step 3(B) STEP 3 Cut and Remove Internal Plumbing • Remove tank to bubbler tube (A). • Disconnect bubbler tube at chilled tank water outlet. • Cut supply tubes at locations (B) and (C). • Remove and discard bent tubes from water regulator (D). •...
  • Page 6 SW/WM Model Overview The following illustration shows the tube routing before and after the installation of the Glass Filler Kit. Before (Non-Pressurized Tank) After (Pressurized Tank) The water storage tank must be converted to a pressurized tank for the glass filler to operate properly. The tank is non-pressurized in a standard unit.
  • Page 7 Step 3(B) Step 3(A) STEP 3 Cut and Remove Internal Plumbing • Remove tank to bubbler tube (A). • Disconnect bubbler tube at chilled tank water outlet. • Cut supply tubes at locations (B) and (C). • Remove and discard bent tubes from water regulator (D). •...
  • Page 8 S-Series Model Overview This illustration shows the tube routing before and after the installation of the Glass Filler Kit. Before After The water storage tank must be converted to a pressurized tank for the glass filler to operate properly. The tank is non-pressurized in a standard unit.
  • Page 9 STEP 3 Cut and Re-Route Internal Plumbing • Remove both tubes from regulator. (A) • Remove tank to bubbler tube (B) at the bubbler. • Cut this tube 6” from the free end and insert this 6” piece in the regulator inlet port.
  • Page 10 HTVZ Model Overview The following illustration shows the tube routing before and after the installation of the Glass Filler Kit. Before (Non-Pressurized Tank) After (Pressurized Tank) The water storage tank must be converted to a pressurized tank for the glass filler to operate properly. The tank is non-pressurized in a standard unit.
  • Page 11 STEP 2 Remove Cooler Basin • Remove basin screws (2 each side, 4 total). • If cooler is installed remove strainer and drain plug or disconnect unit from trap. • Lift front of basin and disconnect bubbler tube from bubbler. Refer to details "Operation of Quick Connect Fittings" for removing tubes.
  • Page 12 5, 6 GLASS FILLER CONNECTION REAR VIEW 2, 5 2222 CAMDEN COURT FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.834.4816 OAK BROOK, IL 60523 630.574.3500 REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640 97631C (REV. D - 06/17) Page 12...