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Fitting Instructions for Basic Carrier
Revision No: 2B
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Fitting Kit
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K1022W
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Summary of Contents for Whispbar K1022W

  • Page 1 K1022W Fitting Kit Fitting Instructions for Basic Carrier Revision No: 2B...
  • Page 2 Fitting Kit K1022W MAX kgs (lbs) Mercedes-Benz Sprinter Cab Chassis, 2dr Van 07-+ 50 kgs (110 lbs) 50 kgs (110 lbs) Sprinter Cab Chassis, 2dr Van 07-+ 50 kgs (110 lbs) 50 kgs (110 lbs) Sprinter Cab Chassis, 2dr Van 07-+...
  • Page 3 Fitting Kit K1022W Sprinter Cab Chassis, 2dr Van 07-+ (AU) -70mm 1290mm -2 -3/4ths" 50 13/16ths" Sprinter Cab Chassis, 2dr Van 07-+ (NZ) -70mm 1290mm -2 -3/4ths" 50 13/16ths" Sprinter Cab Chassis, 2dr Van 07-+ (EU) -70mm 1290mm -2 -3/4ths"...
  • Page 4: First Time Installation

    Fitting Kit K1022W Items you will require: Tape measure Craft knife Cordless drill Depth stop Vacuum cleaner Rust inhibitor Small paint brush Neutral cure silicon sealant Rivet gun Attention: Attaches with riveted mounts under rubber ditch mould. Professional installation advised.
  • Page 5 Fitting Kit K1022W Use keys to remove covers. Use hex screwdriver to reverse adjusting screw 10 turns. Remove plastic clamp block by gripping bar leg with fingers and push firmly with thumbs until clamp block drops out behind leg.
  • Page 6 Fitting Kit K1022W Select plastic internal block (from fitting kit) and insert into foot. Repeat for all legs. Permanent Mount Fitment Carefully select desired position for crossbars on vehicle roof. Adjust crossbar in or out to suit vehicle. Refer to the crossbar instructions for crossbar adjustment.
  • Page 7 Fitting Kit K1022W Mark reference point on masking tape with a pen. Mark as shown. CAUTION: Maximum depth 7mm. Use 7mm drillstop over supplied 4.9mm drill bit. Drill two outside holes at marked positions.
  • Page 8 Fitting Kit K1022W Remove tape. Vacuum and clean swarf from channel. Treat holes to prevent corrosion. Apply neutral cure silicon sealant in and around drilled holes.
  • Page 9 Fitting Kit K1022W Install rivets through permanent mount blocks. Rivet into place. Fit plastic plugs to permanent mount blocks over rivet heads. Installed as shown. Assemble as shown.
  • Page 10 Fitting Kit K1022W Select grubscrews and screw into the vehicle's fixed points. Do not over tighten. Repeat for all four positions. Fit nut to grubscrew. Fit rubber pads (supplied with fitting kit) to foot. Pad may vary in shape to that shown.
  • Page 11 Fitting Kit K1022W It is important to put the pads in the correct position on the vehicle. Letters refer to the pad part numbers and position. Pad Part Number: A = 11-04-219 Place crossbar foot over grubscrews. Tighten the plastic knob.
  • Page 12 Fitting Kit K1022W Ensure the plastic knob is in the position shown when fully tightened. Tighten adjusting screw to 5 Nm (3.7 ft lb) hand tight. Check crossbar is securely attached to the vehicle. Use keys to fit and lock covers...
  • Page 13 Fitting Kit K1022W CAUTION: Recheck all fasteners immediately after a load is applied to the crossbars. Regularly check screws are tight.
  • Page 14: Maintenance

    Fitting Kit K1022W Maintenance Clean the car roof and surfaces of the product that will be in contact with the car roof. Follow the fitting instructions for fitting the product to your vehicle. Make sure all steps are carried out in order.
  • Page 15 Fitting Kit K1022W Check and replace worn out or defective parts. Keep the product clean and maintained. Never drive into a car wash with the roof rack system fitted. Lubricate locks and adjusting screws at regular intervals. Remove the products from the vehicle when not in use.
  • Page 16 Make a claim as soon as practicable by contacting the Whispbar dealer from whom you purchased the product, who will give you instructions on how to proceed. If you are unable to contact the Whispbar dealer, or the dealer is not able to remedy the defect, you should contact Yakima as soon as practicable at: Call: 0800 4776 722 (NZ) or 1800 143 548 (AU) Email: warranty@yakima.co.nz or warranty@yakima.com.au...
  • Page 17 Yakima or the Whispbar dealer will be borne by you. Following receipt of the product and purchase invoice or receipt, Yakima or the Whispbar dealer must inspect the product to determine whether the claim falls within the warranty. If: 4.1 the claim falls within the warranty, Yakima will remedy any defects in materials or workmanship becoming apparent during the...