Teikoku ALP 0104QM Instruction Manual
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Teikoku ALP 0104QM Instruction Manual

Advanced low-probability ammonia transfer pump
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ALP
TM
ADVANCED LOW-PROBABILITY
AMMONIA TRANSFER PUMP
TYPE-F (Plan 1-SD)
0104QM Multi-Stage Pressurized Circulation Pump
INSTRUCTION MANUAL
for Installation, Operation, and Maintenance
HE-12270
December 2019

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  • Page 1 ADVANCED LOW-PROBABILITY AMMONIA TRANSFER PUMP TYPE-F (Plan 1-SD) 0104QM Multi-Stage Pressurized Circulation Pump INSTRUCTION MANUAL for Installation, Operation, and Maintenance HE-12270 December 2019...

  • Page 2: Introduction

    Ignoring this warning can cause personal injury and/or This product is warranted for two years from date of delivery. damage to the device and product. Please refer to Teikoku USA’s Terms and Conditions of Sale for additional warranty coverage and restrictions. Hazard!
  • Page 3 If published procedures are not available, check The internal pressure can be higher than the atmosphere. with Teikoku before operating the equipment. Ensure that the pump and motor are properly de-pressur- ized and decontaminated prior to performing any work.

  • Page 4: Table Of Contents

    Figure 1-3. Typical NH Transfer System Requirements ....8 Table 4-2. Impeller Axial Gap ..........18 Figure 2-1. Teikoku TRG Bearing Wear Monitor .......10 Table 4-3. Bearing Wear Limit ..........19 Figure 3-1. Teikoku Rotary Indicator TRC-1 ......13 Table 4-4. End Play ..............19 Figure 4-1.

  • Page 5: Overview

    This increases reliability with the same secondary containment features synonymous with all Teikoku pump solutions. Driven by any commercially available variable frequency drive (VFD), Type-F (Plan 1-SD) pressurized circulation ALP multi-stage pumps feature advanced hydraulics for low flow, high head, low NPSHr performance that can be tuned to variable process requirements.

  • Page 6: General Information

    A standard feature of the Type-F (Plan 1-SD) pressurized circula- isolate it from the same circulating liquid. tion ALP multi-stage pump is the patented Teikoku Rotary Guard- The Type-F (Plan 1-SD) pressurized circulation ALP multi-stage ian (TRG™) bearing wear monitor. The TRG is an electrical meter...

  • Page 7: Figure 1-2. Flow Path

    Type-F (Plan 1-SD) pressurized circulation ALP Gap between Front Bearing multi-stage pump for installation, commissioning and operation. and Front Shaft Sleeve Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 8: Figure 1-3. Typical Nh 3 Transfer System Requirements

    Transfer System Requirements HIGH LEVEL LOW LEVEL ISOLATION VALVE DISCHARGE SUCTION VENT TO SAFETY CHECK VALVE ISOLATION VALVE START VENT START VENT VALVE PRESSURE GAUGES SYSTEM EVACUATION PORT CANNED MOTOR PUMP PLAN 1-SD Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 9: Installation

    1. Remove burrs and sharp edges when making up joints. pump. Teikoku's long term storage procedures are available upon request. 2. When using flanged joints, be sure inside diameters match properly.

  • Page 10: Figure 2-1. Teikoku Trg Bearing Wear Monitor

    TRG voltmeter. The initial display of the TRG meter is adjusted in the Teikoku Figure 2-1. Teikoku TRG Bearing Wear Monitor factory, but each meter will show subtle differences. To check bearing wear using the TRG meter, use the color change (Green, Yellow, Red) as a reference.

  • Page 11: Table 2-2. Inverter Parameter Settings

    Appx. O for the TSG wiring diagram. Table 2-2 shows typical VFD parameter settings required to prop- erly operate Teikoku’s high-speed motor. Please refer to the man- ufacturer’s drive-specific user manual for setting additional user parameters. Table 2-2. Inverter Parameter Settings...

  • Page 12: Operation

    • Leak current check relay Teikoku can supply a special low-current relay that is useful for Complete priming should be carried out in the following order: protecting pumps. In addition, Type-F (Plan 1-SD) pressurized circulation ALP multi-stage pumps require a liquid level sensor 1.

  • Page 13: Figure 3-1. Teikoku Rotary Indicator Trc-1

    The Type-L TRG Meter A45 C does not provide direction of rota- tion. The Teikoku TRC-1 hand-held direction of rotation indicator is available from Teikoku USA. This portable device can be used to confirm the rotation of any motor. See Figure 3-1.
  • Page 14 If the pump is to be shut down for a long period of time or if there is danger of freezing, after stopping the pump, shut all valves, and drain the entire pump and connected piping. Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 15: Maintenance

    31. Slide fourth stage impeller off rotor shaft and mark as #4. 3. Drain pump per end user specific procedures. 32. Remove impeller key 4. Since piping loads may exist, insert bracing under piping. Teikoku USA | Chempump Instruction Manual HE-12270 (1219)
  • Page 16 Inspect the inside of the electrical junction box for corrosion and moisture. Teikoku recom- 36. Remove rotor assembly. Place on a clean cloth to avoid dam- mends performing a megger and resistance check on the motor age.

  • Page 17: Figure 4-1. First Bowl Bearing - Only Straight Grooves

    24. Install sleeve with set screw inboard. Install set screw and tighten while holding sleeve tight against impeller. Figure 4-1. First Bowl Bearing – Only Straight Grooves Figure 4-2. Motor Bearings – Spiral and Straight Grooves Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 18: Figure 4-3. Bearing Wear Limits

    BOSS LENGTH g = ± 0.020” ± 0.004” (0.5 ± 0.1 mm) DEPTH ADJUSTING WASHER SLEEVE SHIM IMPELLER SHAFT PUSH (BOSS LENGTH + SHIMS) – DEPTH = 0.020” ± .004” (0.5 ± 0.1mm) Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 19: Figure 4-5. Type-F (Plan 1-Sd) Model Number Indentification Code Example

    Bolt Size (ft.lb.) (ft.lb.) son, can be repaired at the Teikoku service centers at minimal cost and returned to the customer as quickly as possible. Refer to the Rotor (304SS, 304LSS, 316SS, 316LSS) Note: Rear rotor bolts have left-hand threads Pump Repair Receipt Policy in the Appx.

  • Page 20: Appendix

    Appx. M.Allowable Piping Forces and Moments .........33 Appx. N. Optional TSG NH Speed Control Panel .........34 Appx. O.Wiring Diagram Optional TSG NH Speed Control Panel ..35 Appx. P. Decontamination Form ............36 Appx. Q.Teikoku Pump Repair Policy ...........39 Teikoku USA | Chempump Instruction Manual HE-12270 (1219)

  • Page 21: Appx. A. Motor Pump Data Sheet

    F only -Max Flow at 120Hz is 26gpm -Lower limit of operating frequency is 50Hz -V/F Inverter : 380V / 80Hz Additional Ref Drawings: Piping Layout 4N-8621, Allowable Piping Forces and Moments DP0015 Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 22: Appx. B. Outline F-210P-0104Q, 1-Sd

    Appx. B. Outline F-210P-0104Q, 1-SD Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 23: Appx. C. Sectional View (F42-217P4Bl-0104Qm4-Jr)

    Appx. C. Sectional View (F42-217P4BL-0104QM4-JR) 69044 Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 24: Appx. D. Type-F (Plan 1-Sd) Installation Instructions

    These instructions describe the recommended method for installation of the pressurized circulation piping on Teikoku Type-F, Plan 1-SD pumps, which are specifically designed to handle highly volatile fluids and liquified gasses. These instructions also include recommendations for the suction pipe and the vent pipe.

  • Page 25: Appx. E. Troubleshooting

    Appx. E. Troubleshooting Teikoku Type-F (Plan 1-SD) Pressurized Circulation ALP Multi-stage Pump Problem Probable Cause Suggested Solution Failure to deliver Pump not primed. Reprime pump in accordance with Section 3.2.3 required capacity Air leaks in suction piping. Locate leaks and eliminate.

  • Page 26: Appx. F. Trc-1 Information Sheet

    The design of canned motor pumps is such that the rotating element cannot be seen while it is in operation. For this reason, Teikoku supplies an internal rotation indicator with a majority of our pumps. However, there are some instances where this device is not supplied, so we recommend purchasing the TRC-1.

  • Page 27: Appx. G. Nh 3 Reference Curve (20°F)

    60 Hz 100 Hz 120 Hz 80 Hz 60 Hz 120 Hz 100 Hz 80 Hz 60 Hz Flow Rate [GPM] APPROVED BY CHEKED BY DRAWN BY REV. Date Description TEIKOKU USA INC Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 28: Appx. H. Nh Reference Curve (-50°F)

    60 Hz 100 Hz 120 Hz 80 Hz 60 Hz 120 Hz 100 Hz 80 Hz 60 Hz Flow Rate [GPM] APPROVED BY CHEKED BY DRAWN BY REV. Date Description TEIKOKU USA INC Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 29: Appx. I. Type 217-120 Motor Data Sheet

    O O u u t t p p u u t t C C h h a a r r a a c c t t e e r r i i s s t t i i c c s s C C u u r r v v e e P.F (%) Eff (%) Output (kW） Slip (%) Current (A) DWG. NO. APPROVED BY CHECKED BY DRAWN BY 10/23/2018 Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 30: Appx. J. 1-Sd Temperature/Pressure Profile

    API Circulation Plan: F42‐217P4BL‐0104QM4‐JR Pump Model: Maximum flow rate at minimum frequency for Anhydrous Ammonia: +20°F,  Comments: Frequency = 60 Hz, Flow Rate = 25 GPM* Estimated Temperature at Critical Points Fluid Temp. Fluid Pressure Estimated Pressure at Critical Points Vapor Pressure Critical Point Pressure Margin  (psi) Judement Criteria > 0 > 0 > 0 > 0 > 0 > 0 Judgement Good Good Good Good Good Good * Higher flow and speeds and lower temperatures will increase NH  Pressure Margins Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 31: Appx. K. Optional Rotor Cavity Thermowell

    Appx. K. Optional Rotor Cavity Thermowell Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 32: Appx. L. Terminal Box Assembly

    Appx. L. Terminal Box Assembly Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 33: Appx. M. Allowable Piping Forces And Moments

    Appx. M. Allowable Piping Forces and Moments Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 34: Appx. N. Optional Tsg Nh Speed Control Panel

    Appx. N. Optional TSG NH Speed Control Panel Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 35: Appx. O. Wiring Diagram Optional Tsg Nh

    Appx. O. Wiring Diagram Optional TSG NH Speed Control Panel Teikoku USA | Chempump Instruction Manual HE-12270 (0219)

  • Page 36: Appx. P. Decontamination Form

    The pump has been flushed by following steps A through Both the complete pump and the stator assembly have A3 of the Teikoku USA Flushing Procedure on page 2 of been flushed by following steps A through B3 of the this form.
  • Page 37 Decontamination Form pg. 2 DECONTAMINATION CERTIFICATION AND FLUSHING PROCEDURE FLUSHING PROCEDURES FOR TEIKOKU USA PRODUCTS THE FOLLOWING FLUSHING PROCEDURES ARE REQUIRED TO ALLOW FOR MAXIMUM REMOVAL OF PROCESS FLUIDS. COMPLETE PUMP WITH THE SUCTION FLANGE DOWN, INTRODUCE AN APPROPRIATE NEUTRALIZING FLUID THROUGH THE DISCHARGE FLANGE.
  • Page 38 FOR ALL OTHER PUMP MODELS NOT LISTED, CONTACT THE FACTORY SERVICE CENTER FOR THE PROPER DECONTAMINATION PROCEDURE. NOTE ON DECONTAMINATION: TEIKOKU USA RESERVES THE OPTION TO RETURN PUMPS, AT THE CUSTOMER’S EXPENSE, IF THEY HAVE NOT BEEN PROPERLY DECONTAMINATED. Teikoku USA | Chempump...

  • Page 39: Appx. Q. Teikoku Pump Repair Policy

    Teikoku USA policy requires that an RMA be generated prior to the shipment of pumps or components to any Teikoku USA facility. With the shipment Teikoku USA also requires a copy of the RMA, a completed Teikoku USA Decontamination Form, an SDS for the process fluid to which the pumps or parts were subjected and an SDS on the decontamination flush fluid that was used to decontaminate the equipment.
  • Page 40 www.teikokupumps.com Pennsylvania Texas Ohio 959 Mearns Road 5889 Bingle Road 27881 State Route 7 Warminster PA 18974 Houston, TX 77092 Marietta, OH 45750 215-343-6000 713-983-9901 740-538-5332 HE-12270 0219...

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