Summary of Contents for OEM CYCLONE
- Page 1 O.E.M. PRODUCTS INC. CYCLONE OPERATIONS AND MAINTENANCE MANUAL FOR THE CYCLONE AND CYCLONE SS Rev 4.2020...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION I GENERAL DESCRIPTION SECTION II SPECIFICATIONS SECTION III SAFETY AND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V START-UP AND MACHINE OPERATION SECTION VI CHARGERS AND BATTERIES SECTION VII PREVENTIVE MAINTAINANCE... - Page 3 OPERATIONS AND MAINTENANCE MANUAL ______________________________ CUSTOMER ______________________________ SERIAL NUMBER ______________________________ DATE SHIPPED...
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Page 4: Section I
SECTION I GENERAL DESCRIPTION CYCLONE SS The CYCLONE SS is powered by an electric motor, driving a tandem hydrostatic pump system, creating a (skid-steer) zero turn radius drivetrain. Surface coverings and coatings are removed by lowering a weighted blade onto the surface and moving forward under a high torque drive system. The... -
Page 5: Specifications
15w-50 full synthetic motor oil SECTION III SAFETY AND PRECAUTIONS Before operating the CYCLONE please read the entire operation and safety manual with complete understanding of the safety section. If you have any questions on safety and/or precautions, please call 1-866-636-7763. - Page 6 ● Always allow a buffer safety zone around all surface preparation activity. ● The CYCLONE is not a toy. All operators must be over 18 years of age and must have read and reviewed the safety and procedures manual before operating the machinery.
- Page 7 WARNING: Exposure to dust may cause respiratory ailments. Potential Hazard ■ Possible employee exposure to nuisance dust during cutting, grinding, machining, polishing, sanding, scraping, and so forth. Possible Solutions ■ Identify exposure scenarios and perform appropriate evaluations. ○ Perform exposure measurements for the compounds used. ○...
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Page 8: Instruments And Controls
SECTION IV INSTRUMENTS AND CONTROLS TOP VIEW OF CONTROL AREA Steering Joystick Blade Positioning Joystick On/Off switch Display Monitor Throttle or RPM dial... -
Page 9: Start-Up And Machine Operation
The battery gauge is behind the red knob and will first display the hours recorded on the gauge. The CYCLONE SS model will have a black throttle dial on the left side as well. This should be set to the “OFF” position while initially pulling the red knob up. - Page 10 Your Cyclone is equipped with wheel scrapers that scrape whatever debris you run over like VCT off the tires. If you notice your Cyclone isn’t getting traction or is carrying debris around you may have to loosen 2 bolts on the wheel scrapers and slide them against the tires and retighten.
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Page 11: Chargers And Batteries
SECTION VI CHARGERS AND BATTERIES BATTERY CHARGER INFORMATION Summit II Series 1425W Switch Mode Industrial Battery Charger The charger features Bluetooth wireless communication, which can be accessed using an Apple® or Android™ smart phone, tablet, or similar device. Download the ChargerConnect app for your device by scanning the QR code on the charger or visiting the App Store®... - Page 12 Bluetooth communication is disconnected form the charger. On-Board Charger Operation 1. Ensure that your Cyclone SS that the charger is mounted on is turned off by pushing the red Emergency Stop button down. 2. Connect the charger AC power cord to an appropriate live AC outlet which is indicated by the blue “AC PRESENT”...
- Page 13 The Summit on-board charger in your machine has been programmed to charge the Lifeline® AGM sealed batteries that were installed originally from the factory. If any other type of battery is installed on the CYCLONE, your charger profile may need to be changed.
- Page 14 BATTERY CARE AND MAINTENANCE DANGER OF EXPLODING BATTERIES Lead acid batteries can produce explosive mixtures of hydrogen and oxygen. Take the following precautions: ● Never leave batteries in an airtight or sealed enclosure. ● Charge batteries in accordance with the instructions given in this manual. ●...
- Page 15 ● Do not install batteries near heat sources or in direct sunlight that may artificially elevate their temperature. ● Never use another charger not designated by the manufacturer - OEM Products Inc. As of this writing, Concorde does not know of any Lifeline® AGM batteries that have failed due to thermal runaway.
- Page 16 be taken. See the LIFELINE® TECHNICAL MANUAL for full Servicing schedule. CHARGING You cannot short charge your batteries (like at lunchtime) without long-term effects on your batteries. It is important to charge batteries back to 100% each and every time you plug a charger in. When you have a fully charged battery it is lead and sulfuric acid (Active material).
- Page 17 SECTION VII MAINTENANCE SCHEDULES EVERYDAY MAINTENANCE: 1. Check hydraulic oil level and make sure it is within 2” of the top of the tank 2. Torque wheel lug bolts to 100 ft. /lbs. and wheel hub nuts (axle nuts) to at least 200 ft./lbs.
- Page 18 PARTS, OLD AND NEW CYCLONE JOYSTICK ASSEMBLY DESCRIPTION PART NUMBER Ball knob CSJ-101 Shifter handle CSJ-102 Shifter boot CSJ-103 Boot clamp CSJ-104 Pivot bracket CSJ-105 ¼” rod end no/stud CSJ-106 4-way pivot CSJ-107 ¼” rod end w/stud CSJ-108 Mount, upper cable...
- Page 19 CYCLONE FRAME AND COWLINGS DESCRIPTION QTY PART NUMBER Caster, front CYF-101 Caster wheel, front only CYF-102 Tire, Rear Drive Wheel 14 x 4-1/2 x 8 Non Marking CYF-103 Tire, Rear Drive Wheel 14 x 4-1/2 x 8 Black CYF-104 Cover, front...
- Page 20 CYCLONE HYDRAULIC DRIVE COMPONENTS DESCRIPTION PART NUMBER Pump, front/left hydrostat CYH-101 Pump, rear/right hydrostat CYH-102 Pump, Tandem Hydrostat for SS model CYH-201 Motor, wheel drive CYH-103 Filter, 10 micron element 2 (1 on SS model) CYH-104 Filter, 3/8” spin on head...