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4Front Engineered Solutions HVLS User Manual

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HVLS Fans
10111500
This manual applies to fans
manufactured beginning
September 2011 with the serial
numbers 10111500 and higher.
User's Manual
Do not install, operate or service this product unless you
have read and understand the Safety Practices, Warnings,
Installation, Operations,
and Installation and Operating Instructions contained in
Maintenance and Parts
this User's Manual. Failure to do so could result in death
or serious injury.
Part No. 6011315B

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Summary of Contents for 4Front Engineered Solutions HVLS

  • Page 1 HVLS Fans 10111500 This manual applies to fans manufactured beginning September 2011 with the serial numbers 10111500 and higher. User’s Manual Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings, Installation, Operations,...

  • Page 2: Table Of Contents

    Indicates a potentially hazardous situation which, if Notice is used to address practices not related to not avoided, could result in death or serious injury. personal injury. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 3: Safety Practices

    Keep your body clear of moving parts at all times. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. If it is necessary to make troubleshooting checks inside September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 4: Owner's Responsibilities

    Modifications or alterations of industrial fans shall be made only with written permission of the original manufacturer. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 5: Fan Kit

    Horse Power (Ft) Weight (Lb) Torque (Ft. Lb) Spacing (Ft) 1-1/2 note: For fan installations in facilities over 3,300' above sea level, consult factory for fan performance factors. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 6: Fan Information Tag

    See Fig. 1. note: Once the information tag is in place, the remote is now linked to this specific fan. Do not use with another fan. Fan information tag 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 7: Installation Considerations

    10 feet (3.05 meters) above the floor. Consult a 4Front Engineered Solutions authorized distributor ® for assistance with fan placement and extension selection. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 8: Installation

    I-beams add shims as required. Fasten using the 1/2" dia x 2-3/4" screws, nylock lock nuts and washers supplied by 4Front oriented as shown. Torque to 40 – 57 ft lbs. ® 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 9 4. Fasten the powerhead to the mount assembly using the 1/2" dia x 1-1/2" screws, nylock lock nuts and washers supplied by 4Front, oriented as shown. Torque to 40 – 57 ft lbs. See Fig. 6. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 10 3. Using a spirit level, individually tighten the turn buckle on each cable until each cable is tight and the powerhead unit is level. 4. Lock the individual turn buckles using the stop nut on each. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 11 Blade tips droop when not in operation. Droop can be up to 12". 2. Verify guy wire tension by attempting to move powerhead in any horizontal direction. If movement is detected, re- tension guy wires. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 12 (MODBUS). note: If longer Category 5e Ethernet cables runs are required, do not exceed 1,000 feet in length. If more than 1,000 feet is required, consult factory. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 13 Coupler 1. White and orange 2. Orange 3. White and green 4. Blue 5. White and blue 6. Green 7. White and brown 8. Brown Connector pin-out Computer September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 14 Instruct shop personnel how to use the industrial fan using the operating procedures on page 16. VeriFy oPeration — networK inStaLLation See instructions in publication 6011665. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 15: Components And Specifications

    Double helical gear reduced, sealed lubrication. Fig. 14 Clamp Shim Safety cable Universal mount VFD control panel Guy wires Motor Gearbox Blade Safety links Winglet September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 16: Electrical System Operation

    SwitcH: Three position switch that activates the fan in either the forward or reverse direction or turns the unit off. Fig. 15 Fan speed control Activation switch Standard installation only 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 17: Operating Instructions

    StoPPing tHe Fan 1. Rotate the three position switch to the OFF position. See Fig. 18. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 18: Planned Maintenance

    Fig. 19 Legend Symbol Description Cleaning (Location - Frequency) Visually Inspect (Replace Damaged Or Worn) Blow with Compressed Air (Location - Frequency) 6011240 6009762 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 19: Troubleshooting Guide

    6. Fan operating, but shows a) Guy wires not tensioned a) Re-tension guy wires in excessive wobble. properly. accordance with the installation instructions on page 9. b) Winglet missing. b) Replace winglet. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 20 1. Press and hold down the ENT/PROG key to switch from display mode to parameter mode. 2. The display should be reading P-00. If it is not, use the UP or DOWN arrow keys until the display reads P-00. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc.

  • Page 21: Vfd Fault Codes

    4-20 F Analog input current out of range Consult technical service SC -Flt Internal drive fault Consult technical service FAULtY Internal drive fault Consult technical service September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 22: Fire Control System Option

    Fire option jumper block See schematic on page 23.. If the jumper is left installed, there is no emergency shutdown. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 23 Fire controL SySteM oPtion September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 24: Electrical Schematics

    VFD control panel and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical shock, death or serious injury. 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc.
  • Page 25 VFD control panel and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical shock, death or serious injury. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 26 ScHeMaticS, continued VariabLe FreQUency driVe i/o 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 27 ScHeMaticS, continued reMote anaLog September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 28: Parts List

    4Front Engineered Solutions could result in product ® malfunction, breakdown, premature wear, death or serious injury. Fig. 22 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 29 CABLE, CATEGORY 5, 100 FT, BLUE — NOT SHOWN 10-40783 CABLE, CATEGORY 5, 100 FT, GRAY — NOT SHOWN 10-40781 WINGLET FASTENER, 1/4 DIA, FEMALE 6010847 WINGLET FASTENER, 1/4 DIA, MALE 6010844 September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 30 6010862 - 230V/3 Ph/2 HP (Standard) 6011191 - 230V/3 Ph/2 HP (Network) VFD, 230V/3 Ph/2 HP 6010704 Reactor, 240V, 5.8A, 5% 6010720 Cat 5e Coupler Assy 6010711 Connector Assy, Fire Control 6011391 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 31 6011391 6011166 - 120V/1 Ph/1 HP (Standard) 6011198 - 120V/1 Ph/1 HP (Network) VFD, 120V/1 Ph/1 HP 6011167 Cat 5e Coupler Assy 6010711 Connector Assy, Fire Control 6011391 September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 32 PartS LiSt — controL PaneL Fig. 24 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 33 FAN 120V50/60/1PH 1HP 12.5A N 8, 10, 12, 14, 16, 18, 20, 24 6011198 reMote aSSeMbLieS description Fan Sizes Part number REMOTE, FAN ANALOG KELLEY 6011060 REMOTE, FAN ANALOG SERCO 6011061 September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...
  • Page 34 6011315B — HVLS Fans September 2011 ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 35: Warranty Information

    Fan, including any liability for premature product wear, product failure, property damage or bodily injury arising from improper installation or maintenance of the indUStriaL Fan. September 2011 6011315B — HVLS Fans ©2011 4Front Engineered Solutions, Inc. ®...

  • Page 36: Distributor Information

    Please direct questions about your fan to your local distributor. Corporate Head Office: Your local distributor is: 1612 Hutton Dr. Suite 140 Carrollton, TX. 75006 Tel. (972) 466-0707 Fax (972) 323-2661 ©2011 4Front Engineered Solutions, Inc. Part No. 6009584C ®...

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