Ford 3230 Operator's Manual page 85

- - - - - - - - - - - - - - - S E C T I O N B
600 HOUR SERVICE (continued)
49. Fuel Fitter/Sediment Separator
1. Retaining bolts
3. Filter bowl
2. Filter element
4. Glass
bowl
EVERY 1200 HOURS or 12 months
(whichever occurs first) carry out the
preceding checks plus the following:
50/51. Fuel Injectors
A
WARNING: Diesel fuel or hydraulic oil
. . . escaping under
pressure can
penetrate
the skin causing
serious
injury.
• Do
not
use your hand
to check for leaks.
Use a
piece
of
cardboard or paper
to
search for
leaks. Wear eye protection.
• Stop the
engine
and
relieve pressure before
connecting
or
disconnecting lines.
• Tighten all connections before starting
the
en-
gine
or
pressurising lines.
If
any fluid
is injected
into
the skin, obtain medical
attention immediately or gangrene may result.
IMPORT ANT: Before Loosening or
disconnect--
ing any part of the fuel injection system, thor-
oughly clean the area to be worked on.
1200 HOUR/12 MONTHS SERVICE
(continued)
50. Pipe Connections
1. Copper washers 3. Injector
pipes
2. Lcak--0ff line
Loosen the injector pipe connections al the injec-
tion pump end.
Disconnect the injector pipes, Figure 50 and the
leak-off line al the injectors. discarding the copper
washers either side of the leak-off pon
banjo fit-
tings.
Withdraw the injectors, Figure 51. after removing
the retaining
bolt'\.
Extract the copper scaling washer from each injec-
tor bore in the cylinder head together with the cork
dust washer on each injector. Discard the copper
and cork washers.
Using new scaling and dust washers. install the re-
placement injectors and lighten the retaining bolls
evenly to 17 lbf.
ft.
(22 Nm).
Reconnect the leak-off line using new washers
either side of the banjo fillings and tighten the re-
taining bolls lo 6
tbr.
ft. (8 Nm).
Reconnect the pump to injector pipes and tighten
the connections to 18 lbf.
ft.
(24
Nm).
21