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Western Unimount System 61300 Assembly Instructions Manual

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WESTERN PRODUCTS, P.O. BOX 245038, MILWAUKEE, WI 53224-9538
FORM NO. 13629
September 1, 1999
SPORT/UTILITY BLADE
ASSEMBLY INSTRUCTIONS
Sport/Utility Blade No. 61300
A, Q & L Box No. 61930
Hydraulics Box No. 56355
Headlamp Kit No. 61540 or 61550
CAUTION
See your WESTERN
outlet for application
®
recommendations. The Selection List has
specific vehicle and snowplow requirements.
A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

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Summary of Contents for Western Unimount System 61300

  • Page 1 WESTERN PRODUCTS, P.O. BOX 245038, MILWAUKEE, WI 53224-9538 FORM NO. 13629 September 1, 1999 SPORT/UTILITY BLADE ASSEMBLY INSTRUCTIONS Sport/Utility Blade No. 61300 A, Q & L Box No. 61930 Hydraulics Box No. 56355 Headlamp Kit No. 61540 or 61550 CAUTION...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY ........1 Safety Definitions ......1 Safety Labels .

  • Page 4: Safety

    TRANSPORT SPEED SHOULD NOT EXCEED 45 MPH. REDUCE SPEED UNDER ADVERSE TRAVEL product or property. CONDITIONS. PLOWING SPEED SHOULD NOT EXCEED 10 MPH. SEE YOUR WESTERN OUTLET FOR APPLICATION RECOMMENDATIONS. 59900 NOTE: Identifies tips, helpful hints and maintenance information the owner/operator SAFETY PRECAUTIONS should know.

  • Page 5: Personal Safety

    SAFETY SAFETY PRECAUTIONS (CONTINUED) PERSONAL SAFETY • Wear only snug-fitting clothing while working on WARNING your vehicle or snowplow. • Do not wear jewelry or a necktie, and secure The driver shall keep bystanders clear of the long hair. blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade •...

  • Page 6: Battery Safety

    SAFETY TORQUE CHART BATTERY SAFETY CAUTION CAUTION Batteries normally produce explosive gases Read instructions before assembling. Bolts which can cause personal injury. Therefore, do should be finger tight until instructed to tighten not allow flames, sparks or lit tobacco to come according to the torque chart.

  • Page 7: Assembly Instructions

    IMPORTANT: Read instructions before assembling. To avoid personal injury, follow steps in Bolts should be finger tight until instructed to tighten. sequence. Use standard methods and practices when attaching the snowplow. CAUTION See your WESTERN outlet for application ® recommendations. Light Hook Brackets...

  • Page 8: Assembling Quadrant To Blade

    A-frame. (See Figure 2.) CAUTION Servicing the trip springs without special tools Chain and knowledge could result in personal injury. 3/8" Locknut See your authorized WESTERN ® outlet for Flat Washer service. 3/8" x 1-1/2" Grade 5 Bolt...

  • Page 9: Assembling Stand To A-Frame

    ASSEMBLY INSTRUCTIONS Assembling Stand To A-frame Assembling Lift Frame To A-frame If stand is already installed, proceed to Step 5 of this 1. Lay lift frame on floor with curve up and ends of side angles positioned next to wide end of A-frame. section.

  • Page 10: Assembling Lift Channel And Hydraulic Unit To Lift Frame

    ASSEMBLY INSTRUCTIONS Assembling Lift Channel and Hydraulic Assembling Hydraulic Fittings and Hoses Unit To Lift Frame 1. (Hoses and fittings are in the hydraulics box.) Remove top two 1/4’’ pipe plugs from front face of 1. Place the hole end of the lift channel between the valve on hydraulic unit.

  • Page 11: Assembling Light Brackets And Headlamps

    ASSEMBLY INSTRUCTIONS Assembling Light Brackets and Headlamps CAUTION 3. Assemble headlamps (found in headlamp kit) to the light brackets, placing the headlamp swivel Do not position or align lights so that the beam above the bracket. Loosely attach with lock is blocked by the raised blade washers and nuts below the brackets.

  • Page 12: Assembling Hydraulic Unit Wiring

    ASSEMBLY INSTRUCTIONS Assembling Hydraulic Unit Wiring 1. Route wiring harness from headlamps along top 3. With harness strain relief inside cover at slot and black/orange wire outside of cover, replace cover light brackets and across back of lift frame to driver side of lift frame.

  • Page 13: Assembling Cable To Motor

    ASSEMBLY INSTRUCTIONS Assembling Battery Cable To Motor Apply a light coating of dielectric grease to connectors 3. Slide small pocket of cable boot onto vertical tab of before assembly. boot bracket. Insert harness plugs into boot for storage when plow is removed from vehicle. NOTE: Retain dielectric grease tube for use during vehicle mount installation.

  • Page 14: Blade Guide Installation Instructions

    ASSEMBLY INSTRUCTIONS BLADE GUIDE ASSEMBLY INSTALLATION INSTRUCTIONS 1. Attach blade guide bracket to outer rib using 5/16” Hex Flange Screw as shown. 2. Insert pointed end of clamp into coil of the blade guide rod. Attach a blade guide rod to each outer rib using 5/16’’...
  • Page 16 A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Western Products reserves the right under its Product Improvement Policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used herein. Western Products and the vehicle manufacturer may require and/or recommend optional equipment for snow removal.

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