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innovair 24000 Installation And Owner's Manual
innovair 24000 Installation And Owner's Manual

innovair 24000 Installation And Owner's Manual

Split system heat pump & air conditioner up to 18 seer 2-5 tons r410a

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Table of Contents
Sec�on
1
Safety
Sec�on
2
Specifica�ons
Sec�on
3
Unit Considera�ons
Sec�on
4
Refrigerant Connec�ons
Sec�on
5
Condensate Drain Tubing
Sec�on
6
Applica�ons
Sec�on
7
Electrical Wiring
Sec�on
8
Airflow Performance
Sec�on
9
Ductwork
Sec�on
10
Air Filter
Sec�on
11
Refrigerant Lines Insula�on
Sec�on
12
Refrigerant Line Rou�ng
Sec�on
13
Refrigerant Line Leak Check
Sec�on
14
Evacua�on
Sec�on
15
Start Up
Sec�on
16
Troubleshoo�ng
Sec�on
17
Exploded View
Sec�on
18
Sensor Resistance
Installation and Owner's
High Efficiency Air-Handler
Manual
2
3
4
5
5
6
6
10
12
13
14
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Summary of Contents for innovair 24000

  • Page 1 Installation and Owner's Manual High Efficiency Air-Handler Table of Contents Sec�on Safety Sec�on Specifica�ons Sec�on Unit Considera�ons Sec�on Refrigerant Connec�ons Sec�on Condensate Drain Tubing Sec�on Applica�ons Sec�on Electrical Wiring Sec�on Airflow Performance Sec�on Ductwork Sec�on Air Filter Sec�on Refrigerant Lines Insula�on Sec�on Refrigerant Line Rou�ng Sec�on...
  • Page 2 Section 1 Safety WARNING This is a safety alert symbol. When you see this symbol on ! labels or in manuals, be alert to the potential for personal injury. PROPOSITION 65: This appliance contains fiberglass insulation. Respirable particles of fiberglass are known to State of California This is an attention alert symbol.
  • Page 3 Section 2. Speci cations Model 24000 36000 48000 60000 Voltage - Phase - Hz V-Ph-Hz 208/230V-1Ph-60Hz Electrical Minimum Circuit Ampacity Data Max. Overcurrent Protec�on Min / Max Volts V-Ph-Hz 187/253 Capacity Btu/h 24000 34500 47000 56000 Cooling SEER Btu/h/W 17.5 17.5...
  • Page 4 Section 3. Unit Considerations 3.1 Unit Dimensions SUPPLY AIR Unit Dimensions Models H x W x L(Inches) 24/36 45-3/4 x 19-5/8 x 22 48/60 53-1/8 x 22 x 24-1/2 Supply Duct & Refrigeration Lines Liquid & Vapor Line Models Supplyduct(In)(A x B) 24/ 36 3/8"...
  • Page 5 Section 4. Refrigerant Connections * Keep the coil connections sealed until refrigerant connections are made. See the Installation Instructions for the outdoor unit for details on line sizing, tubing installa-tion, and charging information. * Coil is shipped with “No charge”. Evacuate the system before charging with refriger-ant. * Install refrigerant tubing so that it does not block service access to the front of the unit.
  • Page 6 Section 6. Applications VERTICAL UPFLOW 1. Vertical Upflow configuration is the factory set on all models. 2. If a side return air opening is required, field fabricate a return air plenum with an opening large enough to supply unit and strong enough to support unit weight.
  • Page 7 1. To avoid the electrical shock, Control Wiring for A/C Systems . please connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don't change it freely. 2.
  • Page 8 7.2 ELECTRIC KIT MCA/MOP DATA Fan speed MAX.Fuse or Breaker Heat Kit Air Handler (kW)Electric MIN. Circuit Ampacity (AC/HP) (HACR) Ampacity Model Model Heat Medi High • • • • 27.2 24.6 EHK05A • • 40.8 36.9 EHK08A • • •...
  • Page 9 Applicable to 24k, 36k, 48k, 60k Indoor Unit Wiring Diagram for Electric Heat.
  • Page 10 Section 8. Airflow Performance Airflow performance data is based on cooling performance with a coil and no filter in place. Select performance table for appropriate unit size external static applied to unit allows opera- tion within the minimum and maximum limits shown in table below for both cooling and electric heat operation.
  • Page 11 ECM-Airflow Performance (Standard CFM) SCFM(Watts) Model Motor External Static Pressure-Inches W.C.[kPa] Number Speed 0[0] 0.1[. 0.16[.04] 0.2[.05] 0.3[.07] 0.4[.10] 4[.10] 0. 4[.10] 0. 4[.10] 0.5 [.10] 0. SCFM 1016 Tap(5) Watts 138.8 138.8 138.8 138.8 138.8 74.1 184.8 194.9 201.4 201.4 SCFM Tap(4)
  • Page 12 The air distribution system has the greatest effect on airflow. The duct system is totally controlled by the contractor. For this reason, the contractor should use only industry-recognized procedures. Heat pump systems require a specified airflow. Each ton of cooling requires between 350 and 450 cubic feet of air per minute (CFM), or 400 CFM nominally.
  • Page 13 Section 10. Air Filter (not factory-installed) * External filter or other means of filtration is required. Units should be sized for a maximum of 300 feet/min. air velocity or what is recommended for the type filter installed. Filter application and placement are critical to airflow, which may affect the heating and cooling system performance. Reduced airflow can shorten the life of the system’s major components, such as motor, limits, elements, heat relays, evaporator coil or compressor.
  • Page 14 Section 11. Refrigerant Lines Insulation Imporant: The Suction Line must always be insulated DO NOT allow the Liquid Line and Suction Line Suction Line to come in direct ( metal to metal) Liquid Line contact. Insulation 11.1 Reuse Existing Refrigerant Lines CAUTION If using existing refrigerant lines make certain that all joints are brazed, not soldered.
  • Page 15 8 Feet Maximum Joist/Rafter Isolator Side View 8 Feet Maximum Line Set Secure Suction line from joists using isolators every 8 ft. Secure Liquid Line directly to Suction line using tape, wire, or other appropriate method every 8 ft. Isolation From Joist/Rafter 8 Feet Maximum Wall Isolator...
  • Page 16 Section 13. Refrigerant Line Leak Check 13.1 Check For Leaks STEP 1 - Pressurize the refrigerant lines and evapo- 150 PSI G rator coil to 150 PSIG using dry nitrogen. STEP 2 - Check for leaks by using a soapy solution or bubbles at each brazed location.
  • Page 17 Section 15. Start Up 15.1 System Start Up STEP 1 have been completed. STEP 2 - Set System Thermostat to OFF. DO N E CANCEL STEP 3 - Turn on disconnect to apply power to the indoor and outdoor units. STEP 4 - Wait five (5) minutes before moving to Step 5 if no crankcase heater accessory is used, Wait one (1) hour before starting the unit if compres -...
  • Page 18 Section 16. Troubleshooting 16.1 Error codes for indoor unit Display Mode Status Descrip�on Green light always on No system alarm and error, normal standby Red light always on Evaporator tube temperature sensor (T2) failure Green light always on, yellow light flashing Evaporator high and low temperature protec�on Green light flashing System is is normal opera�ng status...
  • Page 19 Section 17. Exploded View Part Name Quantity Filter Cover plate Water pan components Water pan# 1 Water pan# 2 Water pan fixed block Water pan brace Evaporator welding components Air header Assembly Diverter Assembly Evaporator A Evaporator B Evaporator C Evaporator D Evaporator Baffle Evaporator Water Baffle #1...
  • Page 20 Part Name Quantity Evaporator Fixing Plate #1 3.11 Evaporator Fixing Plate #2 3.12 Evaporator Junction Plate 3.13 Chasiss assembly Supporter Right Volute Wind Wheel Indoor Motor Fan Motor Fixing plate assembly Fan Motor Fixing plate Wind Wheel Fixed Block Fixed plate on air duct Stator air duct left stationary plate air duct right stationary plate...
  • Page 21 Section 18. 18.1. Temperature Resistance Standard Resistance Voltage value (V) Temperature Resistance Standard Resistance Voltage value (V) 5V - 4.3K 5V - 4.3K (°F) Min (KΩ) (KΩ) Max (KΩ) (°F) Min (KΩ) (KΩ) Max (KΩ) drop down pull up drop down pull up 51.159 52.84...

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