Table of Contents Kendrion Kuhnke Automation GmbH 1 Preface ................................8 Imprint ..............................8 Contact Details ............................8 About this Manual ..........................8 Limitation of Liability ............................ 8 Terms of Delivery ............................8 Copyright ..............................8 Warranty ..............................8 Manual Objective and Organisation ......................9 2 Reliability, Safety ............................
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Kendrion Kuhnke Automation GmbH Table of Contents General Instructions ..........................21 System Power Supply ..........................22 Earth ................................22 Bus Coupler ............................... 23 I/O Modules ............................... 23 Status LEDs ............................25 LED "EtherCAT Run" ..........................25 LED "In L/A", LED "Out L/A" ........................25 LED "IO"...
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Table of Contents Kendrion Kuhnke Automation GmbH Status LEDs ............................42 Function ..............................43 Technical Data ............................43 5.1.9 DO16 ..............................44 Terminals ............................... 44 Status LEDs ............................44 Function ..............................45 Technical Data ............................45 5.1.10 DO16 2-Wire ..........................46 Terminals ...............................
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Table of Contents Kendrion Kuhnke Automation GmbH Kuhnke FIO Accessories ........................... 70 9 Sales & Service ............................. 72 (E 747GB-V2) 17 May. 21...
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Kendrion Kuhnke Automation GmbH Modification History Modification history Date Comments / modifications 25 Aug 2017 Source version after separation of the instructions into categories and translation 01 Dec 2017 Device "Kuhnke FIO DO8 2A" Order number 694.452.06 ID: 190485 added...
Kendrion Kuhnke Automation GmbH Preface Manual Objective and Organisation This manual describes the EtherCAT slave IO modules of Kuhnke FIO. These modules provide the EtherCAT master with the sensor details and operate the actuators. Other modules control the communication with other systems.
Reliability, Safety Kendrion Kuhnke Automation GmbH 2 Reliability, Safety 2.1 Intended Use For reasons of personal safety and to avoid material damages when working with or handling this Kuhnke product, you are advised to take heed of the notes and information contained in this instruction manual.
Kendrion Kuhnke Automation GmbH Reliability, Safety 2.5 Reliability Reliability of Kuhnke products is brought to the highest possible standards by extensive and cost-effective means in their design and manufacture. These include: selecting high-quality components, quality agreements with our suppliers, ...
Reliability, Safety Kendrion Kuhnke Automation GmbH 2.6 Hazard and other Warnings Despite the actions described in section 2.4, the occurrence of faults or errors in electronic control units - even if most highly improbable - must be taken into consideration.
Kendrion Kuhnke Automation GmbH Reliability, Safety 2.7 Safety Our products normally become part of larger systems or installations. The information below is intended to help you integrate the product into its environment without dangers to humans or material/equipment. DANGER Non-observance of the instruction manual Measures for the prevention of dangerous faults or errors may be rendered ineffective or new hazard sources created.
Reliability, Safety Kendrion Kuhnke Automation GmbH Disposal When disposing of the FIO modules, ensure that the modules are disposed of in accordance with the applicable environmental regulations. Treat the packaging as recyclable paper and cardboard. 2.8 Electromagnetic Compatibility...
Kendrion Kuhnke Automation GmbH Reliability, Safety DC voltages 60 V ... 400 V AC voltages 25 V ... 400 V Joint laying of control circuits is allowed for: shielded data signals shielded analogue signals unshielded digital I/O lines ...
Introduction Kendrion Kuhnke Automation GmbH 3 Introduction — Ethernet Control Automation Technology 3.1 EtherCAT® EtherCAT is the most powerful Ethernet-based fieldbus system currently available on the market. EtherCAT puts up the top speed mark, and its flexible topology and simple configuration make it the perfect means of controlling extremely fast processes.
Kendrion Kuhnke Automation GmbH Introduction 3.3 Kuhnke FIO — Ventura FIO Regular product update cycles include successive revisions of the Ventura FIO modules since 2014. Revisions focused on improving the ESD properties and ensuring conformity with the guidelines of ETG (power engineering association of VDE). The revised modules are therefore referred to Kuhnke FIO or FIO V2.
System Description Kendrion Kuhnke Automation GmbH 4 System Description 4.1 General Service Conditions This section describes the general requirements of installing, wiring and troubleshooting the Kuhnke FIO modules. For a list of System Properties of Kuhnke FIO refer to chapter 0, page 62.
Kendrion Kuhnke Automation GmbH System Description Installation Kuhnke FIO I/Os mount on 35 mm x 7.5 mm rails to DIN EN 50022. Position Mount with rail horizontally with the modules' multiple socket connectors pointing away from the wall. To ensure that enough air gets in through the ventilation slots, leave at least 20 mm to the top and 35 mm to adjacent devices or cabinet surfaces.
System Description Kendrion Kuhnke Automation GmbH To Snap on a Single Module Push up the module against the mounting rail from below, allowing the metal spring to snap in between mounting rail and mounting area as illustrated. Push the top of the module against the mounting wall until it snaps in.
Kendrion Kuhnke Automation GmbH System Description 4.3 System Power Supply General Instructions Multi-connector plugs provide many connections in a tight space. Unlock buttons make it easier to unplug larger connectors where there is little space. Screw fittings reliably hold small connectors in place.
System Description Kendrion Kuhnke Automation GmbH System Power Supply A system connector supplies the Kuhnke FIO Safety I/O system with system power from an upstream bus coupler or a compact controller. This system power supply is used for the analysis circuitry and for bus communication only.
Kendrion Kuhnke Automation GmbH System Description In special cases you may attach the earth wire straight to the module. Module earth connection options Information Earth wires should be short and have a large surface (copper mesh). Refer to http://de.wikipedia.org/wiki/ground_(electronics) for further details...
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System Description Kendrion Kuhnke Automation GmbH Spring-assisted connector with I/O module unlock button Two-row push-In connector with unlock button NOTE Externally turning off the I/O power supply (L+) can be used to trip all outputs. In that case, LED Power indicates that no voltage is being supplied.
Kendrion Kuhnke Automation GmbH System Description 4.4 Status LEDs LED "EtherCAT Run" An LED labelled "EtherCAT Run" is located on both the bus coupler and the I/O modules. It indicates the state of the EtherCAT ASIC. State LED flash code...
DI16/DO16 Kendrion Kuhnke Automation GmbH 5 Kuhnke FIO Modules 5.1 Digital FIO Modules 5.1.1 DI16/DO16 I/O connection Front view of DI16/DO16 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
Kendrion Kuhnke Automation GmbH DI16/DO16 thermal fuse blows again. LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
Kendrion Kuhnke Automation GmbH DI16/DO16 LS 5.1.2 DI16/DO16 LS (Low Side) I/O connection Front view of DI16/DO16 LS I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
DI16/DO16 LS Kendrion Kuhnke Automation GmbH Function The DI16/DO16 LS module features 16 digital low-side inputs and 16 digital low-side outputs. NOTE The output drivers have a thermal fuse to automatically turn off any short-circuited outputs. In case the short circuit prevails, the outputs are allowed to cool down to be turned back on until the thermal fuse blows again.
Kendrion Kuhnke Automation GmbH DI16/DO8 5.1.3 DI16/DO8 I/O connection Front view of DI16/DO8 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
DI16/DO8 Kendrion Kuhnke Automation GmbH LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
Kendrion Kuhnke Automation GmbH DI8/DO8 5.1.4 DI8/DO8 I/O connection Front view of DI8/DO8 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
DI8/DO8 Kendrion Kuhnke Automation GmbH LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
Kendrion Kuhnke Automation GmbH DI16 5.1.5 DI16 I/O connection Front view of DI16 I/O module Terminals Power supply to module I/Os Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code...
Kendrion Kuhnke Automation GmbH DI16 2-wire 5.1.6 DI16 2-Wire I/O connection Front view of DI16 I/O module Terminals Power supply to module I/Os 24 V DC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
DI16 2-wire Kendrion Kuhnke Automation GmbH LEDs "Channel" State Explanation Green, on Input signal = TRUE Input signal = FALSE Function The DI16 module has 16 digital inputs and 16 24V outputs for decentralized supply of the two-wire connection without additional distribution terminal.
DI32 Kendrion Kuhnke Automation GmbH 5.1.7 DI32 I/O connection Front view of DI32 I/O module Terminals Power supply to module I/Os Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code...
Kendrion Kuhnke Automation GmbH 5.1.8 DO8 I/O connection Front view of DO8 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State...
Kendrion Kuhnke Automation GmbH LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
DO16 Kendrion Kuhnke Automation GmbH 5.1.9 DO16 I/O connection Front view of DO16 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
Kendrion Kuhnke Automation GmbH DO16 LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
DO16 2-wire Kendrion Kuhnke Automation GmbH 5.1.10 DO16 2-Wire I/O connection Front view of DO16 I/O module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
Kendrion Kuhnke Automation GmbH DO16 2-wire LED "Power" The LED labelled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok Information The module is not monitored for low voltage states.
DO8 Relay 24V Kendrion Kuhnke Automation GmbH 5.1.11 DO8 Relay NO 24V I/O connection Front view of DO8 Relay NO 24V module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
Kendrion Kuhnke Automation GmbH DO8 Relay 24V Function The DO8 Relay NO 24 VDC module features 8 relay outputs. Variable Variable Data type Explanation DigitalOutputn BOOL Digital output (n=0...7) Reserved BOOL Unused output addresses Module State Variable Data type Explanation...
DO8 Relay 230VAC Kendrion Kuhnke Automation GmbH 5.1.12 DO8 Relay NO 230VAC I/O connection Front view of DO8 Relay NO 230V module Terminals Power supply to module I/Os 24 VDC Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC.
Kendrion Kuhnke Automation GmbH DO8 Relay 230VAC Function The DO8 Relay NO 230 VDC module features 8 relay outputs. Variable Variable Data type Explanation DigitalOutputn BOOL Digital output (n=0...7) Reserved BOOL Unused output addresses Module State Variable Data type Explanation...
Accessories Kendrion Kuhnke Automation GmbH 6 Accessories 6.1 Power Distributor 2 x 16 Power connectors Front view of power distributor Terminals The power distribution module 2 x 16 has two separate power lines. It picks up the potential fed to connections L1 and L2 (0 VDC or 24 VDC, to the operator's discretion) and distributes its among the connections 0 to 15 along the same line.
Kendrion Kuhnke Automation GmbH Accessories Mounting When mounting, you should make sure that you do not mount several potential distributors next to each other to prevent possible EMC problems. Please note the following connection example: Technical Data Power Distributor 2 x 16 Power connection ..........
Accessories Kendrion Kuhnke Automation GmbH 6.2 Shield Terminal Shield terminal 1x14mm Dimensions Shield terminal 2x8mm Dimensions Terminals The shield terminal assembly consists of the actual shield terminal, the terminal bracket, tweo M3x5 screws, 2 washers, and 2 spring washers. Use the 2 screws, washers and spring washers to mount the terminal bracket on the housing mount of the Kuhnke FIO module.
Configuration Kendrion Kuhnke Automation GmbH 7 Configuration The EtherCAT master needs to be configured to drive the EtherCAT network. One major part of the configuration is to specify the EtherCAT slave stations. There are two ways of documenting the properties of an EtherCAT slave.
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Go down the list of devices, pick "EtherCAT_Master (EtherCAT Master)", and add Kuhnke Automation's "FIO Controller". Go down the list of devices, pick "E-Bus (FIO Controller)", and add Kendrion Kuhnke Automation's "AO4 16Bit". (E 747GB-V2) 17 May. 21...
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Configuration Kendrion Kuhnke Automation GmbH Now highlight "Kuhnke_FIO_AO4_16Bit" in the list of devices and make the appropriate settings on the right-hand side (see section "AO4 16Bit"). Keep repeating the last two steps until your configuration is complete. If the configuration is complete and all devices are connected to the programming PC, you can log in and run the configuration tool to test your Kuhnke FIO modules.
Kendrion Kuhnke Automation GmbH Configuration Online Configuration EtherCAT allows you to scan the stations connected to an Ethernet line. The example below illustrates how to identify the actual configuration of an I/O unit consisting of a Kuhnke Controller 113, a Kuhnke FIO AI8-I module, and a Kuhnke FIO AI8-Pt/Ni/Tc module.
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Configuration Kendrion Kuhnke Automation GmbH Select "Device (…..Kuhnke FIO Controller 113)" and choose "Netzwerk durchsuchen" (search network). The software now scans the Ethernet network and finds the CoDeSys3 control unit connected to it. Now select "EtherCAT_Master" and choose "Netzwerk durchsuchen" (search network).
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Kendrion Kuhnke Automation GmbH Configuration Test the EtherCAT IOs. DANGER Set outputs only if you are sure that this will cause no harm. (E 747GB-V2) 17 May. 21...
Appendix Kendrion Kuhnke Automation GmbH 8 Appendix 8.1 Technical Data (Summarised) System Properties of Kuhnke FIO Fieldbus ............EtherCAT 100 Mbit/s Dimensions ............ 25mm x 120mm x 90mm (W x H x D) Housing mount ..........aluminium Shield ............. connects directly to the module housing Installation ............
Kendrion Kuhnke Automation GmbH Appendix Extension ............connection to first Kuhnke FIO I/O module integrated in side panel of module Diagnostics ............ LED: EtherCAT module state, EtherCAT In/Out state I/O state (summarised) state of every I/O Digital inputs ..........16, 3 ms delay Digital outputs ..........
Kendrion Kuhnke Automation GmbH Appendix Kuhnke FIO DI16 1ms Part no............694.451.03 Digital inputs ..........16, 1 ms delay Kuhnke FIO DI16 2-wire Part no............694.451.43 Digital inputs ..........16, 1 ms delay +16 x 24V each max. 1A Kuhnke FIO DI32 1ms Part no.
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Appendix Kendrion Kuhnke Automation GmbH Link to the Product Finder Part no. ID no. Power / IO connector Kuhnke FIO AI8-Pt/Ni/TC 694.443.02 184.895 36-pin Counter / Posi / Drive / CAM Modules Counter2 5V 694.444.01 182.634 36-pin Kuhnke FIO Counter/Posi2 5V 694.454.01...
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Kendrion Kuhnke Automation GmbH Appendix Information The 2, 18 and 36-pin IO/Power connectors are included in the module package and part of the delivery. D-SUB connectors are not included but sold separately. Name Part no. ID no. Type Kuhnke FIO Connector (black plug, black unlock button) Ventura FIO connector, 2-pin, 1x 694.102.02.01...
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Sales & Service Kendrion Kuhnke Automation GmbH 9 Sales & Service Please visit our Internet site to find a comprehensive overview of our sales and service network including all the relevant addresses. Feel free to also contact us at our headquarters in...
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