Kendrion Kuhnke FIO CAM Control Instruction Manual
  1. Manuals
  2. Brands
  3. Kendrion Manuals
  4. I/O Systems
  5. Kuhnke FIO CAM Control
  6. Instruction manual

Kendrion Kuhnke FIO CAM Control Instruction Manual

Ethercat i/o module in ip20
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction Manual
Kuhnke FIO
EtherCAT I/O Module in IP20
E808GB / 1023161
03.09.2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Kuhnke FIO CAM Control and is the answer not in the manual?

Questions and answers

Related Manuals for Kendrion Kuhnke FIO CAM Control

Summary of Contents for Kendrion Kuhnke FIO CAM Control

  • Page 1 Instruction Manual Kuhnke FIO EtherCAT I/O Module in IP20 E808GB / 1023161 03.09.2020...

  • Page 2: Table Of Contents

    3.1.1 From mechanical cam control units....................14 3.1.2 ...to electronic cam control units ....................... 14 3.1.3 Position detection ..........................15 3.1.4 Further benefits of electronics ......................15 Programming ............................15 4 Hardware ............................... 16 Mechanical design ..........................16 Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 3 CODESYS software solution ......................51 Time cam example ..........................54 9 Appendix ................................ 55 Technical data ............................ 55 Order specifications ........................... 56 References ............................57 Index ..............................58 10 Sales & Service ............................59 Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 4 Kendrion Kuhnke Automation GmbH Table of Contents Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 5: Preface

    CODESYS V3 is a product of 3S-Smart Software GmbH. Warranty Warranty is subject to the provisions of the conditions of sale of Kendrion Kuhnke Automation GmbH or any contractual agreements between the parties. Kuhnke FIO CAM Control (E808GB / 1023161)
  • Page 6 Kendrion Kuhnke Automation GmbH Fehler! Verweisquelle konnte nicht gefunden werden. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 7: Reliability, Safety

    DANGER Only use devices that are in perfect condition, ie that they do not show any transport damage, fluid effects or other damage Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 8: Reliability

     statistical assessment of the quality of fabrication and of all returned goods for the immediate taking of appropriate corrective actions. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 9: Hazard And Other Warnings

    Other Notices Information This symbol draws your attention to additional information concerning the use of the described product. This may include cross references to information found elsewhere (e.g. in other manuals). Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 10: Safety

    Modular systems: always plug or unplug modules in a power-down state. You may otherwise damage the modules or (possibly not immediately recognisably!) inhibit their functionality.  Always dispose of (rechargeable) batteries as hazardous waste. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 11: Disposal

    Part 1 of European Standard EN 60204 (corresponds to VDE 0113). Electrical Immission Safeguard To eliminate electromagnetic interference, connect the control system to the protective earth conductor. Practice best cable routing. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 12: Cable Routing And Wiring

    It is necessary to reduce these extra voltages to a minimum. Throttling elements could be diodes, Z-diodes, varistors or RC elements. Their rating should conform to the specifications provided by the manufacturer or supplier of the actuators. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 13 Kendrion Kuhnke Automation GmbH Fehler! Verweisquelle konnte nicht gefunden werden. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 14: Introduction

    Thus, the number of parallel circular lines is equivalent to the number of outputs. Programming a cam is therefore based on entering the tripping and releasing points of each section. The section between a tripping and a releasing point turns the output on. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 15: Position Detection

     check them in online mode,  copy them within the same cam control unit,  copy them from one cam control unit to another,  save them. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 16: Hardware

    The optical fibres for the signal state indicators (LEDs) are located next to the spring-assisted combi plug. They slightly protrude from the housing and allow a clear diagnosis at a glance. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 17: Earthing

    In special cases you may attach the earth wire straight to the module. Figure 4: Aluminium profile NOTE Earth wires should be short and have a large surface (copper mesh). Refer to http://de.wikipedia.org/wiki/ground_(electronics) or a similar source for further details Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 18: Mounting

    1. Push the module up and against the metal spring located on the underside of the rail guide. 2. Tip the module away from the rail as shown in the illustration. 3. Pull the module down and out of the mounting rail. Unlock button Figure6: Uninstalling a module Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 19: Ports

    Kuhnke FIO. 4.2.2 I/O connector Both the system power supply and the I/Os connect to the same 36-pole module terminal block. Figure 7: Two-row push-In connector with releasing lever Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 20: Can Connector

    You may also need to adapt the D-SUB connectors to Micro-Fit. Function CAN_L CAN_GND CAN_H Housing Earth (GND) Information Please note that both ends of CAN cables require a 120Ω termination between CAN_L and CAN_H. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 21 33 DI 0.6 (B, 24V) Incremental encoder input 0.6 (B, 24V) 34 DI 0.7 (Ref., 24V) Incremental encoder input (Ref., 24V) 35 24 V DC power 24 V DC I/O power supply 36 GND I/O GND Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 22: Cam Control

    The LED labelled "IO" indicates the state of the module's I/Os. State LED flash code Explanation No error Red, 1x Short circuit of outputs Red, 2x Low voltage (U load, CPU) Error Red, 4x Bus system watchdog control failure Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 23 24 VDC supply not ok NOTE The module is not monitored for low voltage states. 5.1.2.4 "Channel" LEDs State Explanation Green, on Input/output enabled Yellow, on Incremental encoder input enabled Input/output disabled Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 24: Function

    Bus system watchdog control failure (reset by Reset Error) Anti-jitter enabled Reverse AnalogIn Indicative of an analogue input voltage 0V – 10V, in CODESYS [UINT] 0…65535 This variable is spread across 4 USINT-type variables in the CAN process image Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 25 Only one encoder is required to run several CAM modules in a synchronised manner. The module that the encoder is connected to can use EtherCAT to transfer the position and velocity to the other modules. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 26: Software

    Link to the download area: <http://wp12324084.server-he.de/kuhnke-download/> The necessary access are: User: FIO_CAM_user Password: Nocke 6.2 Installation Installations involves running the Setups utility.  Run the correct CAMCreator setup, e.g. "Setup_FIOCAM-Creator_V01000502.exe" (to install version 1.0.5.2). Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 27: Start/Exit

    Plug the USB cable of the CAN to USB adapter into a free USB slot of your PC. You PC will detect the new hardware and run the New Hardware Wizard.  Choose option "No, not this time". Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 28 Browse to the folder that you unzipped the downloaded drivers to after, then click on OK.  Click on "Next" to start the installation process. Skip any security prompts that may appear. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 29 You will see the following message shortly after the end of the installation. You can now establish an online link between FIOCAM Creator and the FIO CAM Control module via the CAN to USB adapter. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 30: Fiocam Creator

    Exports the cam programs to Excel sheets for documentation or reuse at a later time.  Imports cam programs from Excel sheets you previously exported and edited, as appropriate.  Enables/disables all cams  Changes the cam settings online Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 31 Assuming you previously exported the cam table, you can save it as an Excel worksheet, open another Excel worksheet and import it to FIOCAM Creator. Assuming you did not export a cam table before, the following prompt will pop up when you run Excel: Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 32: Diagram View

    Assuming "Cross-Hair" is enabled under Project, Settings, System, pressing and holding the left mouse button and moving the mouse over the cams will display the coordinates of each cam.  The CAM array's Refresh button only serves to refresh the display. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 33: Program

    7.2.2 Exit Exits FIOCAM Creator. A Save Changes prompt will pop up if you changed the project in any way. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 34: Project

    Pick a project from the list. in the column with the key icon marks password-protected projects.  If so, enter the password and click on OK to confirm. 7.3.3 save Saves the open project Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 35: Save As

    Choose a background colour and font colour for your tables. Either choose from Schemes 1, 2 or 3 or take your own pick. 7.3.5.2 System Options:  Always on Top: Tick this option to always show FIOCAM Creator on top of all other items on the screen. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 36 If you set a password, you will have to enter that password before the project actually opens. Furthermore, a cam program can only be retrieved if it is opened in a project protected by this password. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 37 Choose the baud rate your CANopen network has been set to. EtherCAT Parameter:  Click on the Info icon to see which index no. has been allocated to the Ethernet port you wish to use on your PC. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 38: Control

    If dead time compensation is on, this will result in: at 1 rpm: The cam triggers at 19° and releases at 44°. at 2 rpm: The cam triggers at 13° and releases at 38°. 7.4.2 Speed Change Scale Program change-over table Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 39: Track Masks

    Example: In the picture below, all cams will be disabled when DI 0.0 detects a high signal. You must also enable the "Track Masks" mode. See 5.4.4.6 Track Masks. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 40: Options

    And enable the option as descirbed in section 5.4.4.6 Track Masks. 7.4.4 Options This section details how to set up the project options. The screen looks like the example below if you set option Project/Setting/System/Release to "Composite" (see 5.3.5.2). Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 41 You may set up up to eight different encoders. Encoder examples include "Absolute EtherCAT" or "Absolute CAN" (currently not implemented). See section 6 for an example. The module currently supports 24V incremental encoders only Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 42 The module counts the ticks per cycle time you set and uses them to calculate the speed. This time is also used to calculate the set dead times. 7.4.4.2 Module Station Encoder Binding allocates one of the 8 possible encoders to this module. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 43 The node ID you set in this dialog will be stored in the module memory when you upload the cam program. Enter the unit's current node ID into the box above "actual". Enter another node ID into the box above "new". Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 44 Use the Range Limits dialog to set up the cam program tables for cam creation on the left. Term Explanation Max. Number of ticks/revolution for cam Resolution 4096 programming CAM per Track Cams per track Track per Program Tracks per cam program Programs Number of cam programs Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 45 In the example below, you would have to divide by 16: CAM per Track Number of cams per track. Track per Program Number of tracks per cam program. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 46 Dead time calculation in the range after cam no. x. Range … of … up. Dead time calculation in the range from ... to ... ticks after the cam selected above. 7.4.4.5 Speed-Change-Over Properties for a speed-dependent change of program: Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 47 This is required to use the Online-Change feature. 7.4.4.6 Track Masks Enables the track masking table set up under Control/Track-Mask (5.4.3 Track Masks). Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 48: Device

    Use this option to enable the online connection you selected at Project/Settings/Links (5.3.5.4 Link). Module selection Used for option Online/Module x to log in to the set module. Another method is to click on the appropriate module tab and log in from there. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 49: Offline

    This function uses the online link to upload the cam project from the FIO CAM module to the programming PC. 7.5.5 Erase Choose to remove the cam program from the FIO CAM Control module. You will have to confirm a security prompt before the program is actually removed. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 50: Parameter

    Device Data: Term Explanation Position Current position, in ticks Speed Speed, in revolutions per minute Actual Program Number of program that is currently running In reverse, all FIOCAM module calculations are off Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 51: Examples

    Run FIOCAM Creator and select a cam program, here: FIOCAM_2Module_EtherCAT. Go to Project/Settings/System and set Release to Composite Pick the link from section 5.3.5.4 Link. Absolute EtherCAT encoder settings. This example uses Encoder1 set to Absolute EtherCAT and 8192 ticks. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 52 Set both FIO CAM Control modules' Encoder Binding to 1 and the Mode to "CAT Receiver". Set the Node IDs to 1 and 2, respectively. Set the resolution of both CAM modules to <= 4096 (5.4.4.3 CAM) Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 53 Now download the cam program to the modules (see 5.5.3Download). The last item you need is a CODESYS project which might look as follows: Use output variable "uiPositionSet_CAM1" to set the position and "uiPosition_CAM1" to display the actual position, e.g.: Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 54: Time Cam Example

    500 ms. The time cams on tracks 22 to 24 start at 200 ticks and go on for 1 sec. The CAM array only shows the starting points because the rest of the time curve depends on the encoder speed. Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 55: Appendix

    Installation............35 mm DIN rail Storage temperature ........-25 …+70 [°C] Working temperature ........0…+55 [°C] Relative humidity ........... 5...95 [%], non-condensing Protection ............IP20 Immunity ............zone B Part no............694.444.11 Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 56: Order Specifications

    186.682 Page 22 36-pole Technical Name Part no. ID no. data Kuhnke FIO connector Push-in, FIO connector, 36-pole, 1x 694.101.36.01 178.642 releasing lever Push-in, FIO connector, 36-pole, 20x 694.101.36.20 178.643 releasing lever Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 57: References

    Title / Subject Number Source http://productfinder.kuhnk Kuhnke FIO Instruction Manual E 747 GB e.kendrion.com/ http://productfinder.kuhnk Kuhnke Scout Manual E 804 GB e.kendrion.com/ EtherCAT, Technology, FAQs, Downloads http://www.ethercat.org CANopen, Technology, FAQs, Downloads http://www.can-cia.org Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 58: Index

    Track Masks ............36 Info ..............30 Uninstalling ............15 Input variables ............ 21 Upload..............46 Installation............23 Working principle of cam control units ....11 IO connector ............18 Zero-Point-Offset ..........39 Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

  • Page 59: Sales & Service

    Feel free to also contact us at our headquarters in Malente/Germany Malente Headquarters Kendrion Kuhnke Automation GmbH Industrial Control Systems Lütjenburger Straße 101 D-23714 Malente, Deutschland Tel. +49 4523 402-0 Fax +49 4523 402-201 E-Mail sales-ics@kendrion.com Internet kuhnke.kendrion.com Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...
  • Page 60 Kendrion Kuhnke Automation GmbH Sales & Service Kuhnke FIO CAM Control (E808GB / 1023161) 03.09.2020...

This manual is also suitable for:

694.444.11

Table of Contents