Kendrion Kuhnke FIO Series Instruction Manual
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Kendrion Kuhnke FIO Series Instruction Manual

Ip20 ethercat analogue i/o modules
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Instruction Manual
Kuhnke FIO - analogue IO Modules
IP20 EtherCAT I/O Modules
E 747GB-V2
28.01.2020

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Summary of Contents for Kendrion Kuhnke FIO Series

  • Page 1 Instruction Manual Kuhnke FIO - analogue IO Modules IP20 EtherCAT I/O Modules E 747GB-V2 28.01.2020...

  • Page 2: Table Of Contents

    Table of Contents Kendrion Kuhnke Automation GmbH 1 Preface ................................7 Imprint ..............................7 Contact Details ............................7 About this Manual ..........................7 Limitation of Liability ............................ 7 Terms of Delivery ............................7 Copyright ..............................7 Warranty ..............................7 Manual Objective and Organisation ......................8 2 Reliability, Safety .............................
  • Page 3 Kendrion Kuhnke Automation GmbH Table of Contents General Instructions ..........................20 System Power Supply ..........................21 Earth ................................21 Bus Coupler ............................... 22 I/O Modules ............................... 22 Status LEDs ............................23 LED "EtherCAT Run" ..........................23 LED "In L/A", LED "Out L/A" ........................24 LED "IO"...
  • Page 4 Table of Contents Kendrion Kuhnke Automation GmbH Function ............................... 147 Technical Data ............................. 153 5.1.8 AI4-Pt/Ni/TC ........................... 154 Terminals ............................. 154 Status LEDs ............................154 Function ............................... 155 Technical Data ............................. 162 5.1.9 AI8-Pt/Ni/TC ........................... 163 Terminals ............................. 163 Status LEDs ............................163 Function ...............................
  • Page 5 Kendrion Kuhnke Automation GmbH Table of Contents Kuhnke FIO DI32 1ms ......................... 187 Kuhnke FIO DI16 1ms ......................... 187 Kuhnke FIO DI16/DO8 1ms/1A ......................187 Kuhnke FIO DI8/DO8 1ms/0.5A ......................187 Kuhnke FIO DI8/DO8 5ms/0.5A ......................188 Kuhnke FIO DO16 0.5A ........................188 Kuhnke FIO DO8 1A ..........................
  • Page 6 Preface Kendrion Kuhnke Automation GmbH Modification history Date Comments / modifications 25 Aug 2017 Source version after separation of the instructions into categories and translation 31 Aug 2017 Inserting a note for the AI-U modules 14 Jan 2019 Mounting instructions for the potential distributor added...

  • Page 7: Preface

    © CODESYS V3 is a product of 3S-Smart Software GmbH. Warranty Warranty is subject to the provisions of the conditions of sale of Kendrion Kuhnke Automation GmbH or any contractual agreements between the parties. (E 747GB-V2) 28. January 2020...

  • Page 8: Manual Objective And Organisation

    Preface Kendrion Kuhnke Automation GmbH Manual Objective and Organisation This manual describes the EtherCAT slave IO modules of Kuhnke FIO. These modules provide the EtherCAT master with the sensor details and operate the actuators. Other modules control the communication with other systems.

  • Page 9: Reliability, Safety

    Kendrion Kuhnke Automation GmbH Reliability, Safety 2 Reliability, Safety 2.1 Intended Use For reasons of personal safety and to avoid material damages when working with or handling this Kuhnke product, you are advised to take heed of the notes and information contained in this instruction manual.

  • Page 10: Reliability

    Reliability, Safety Kendrion Kuhnke Automation GmbH 2.5 Reliability Reliability of Kuhnke products is brought to the highest possible standards by extensive and cost-effective means in their design and manufacture. These include:  selecting high-quality components,  quality agreements with our suppliers, ...

  • Page 11: Hazard And Other Warnings

    Kendrion Kuhnke Automation GmbH Reliability, Safety 2.6 Hazard and other Warnings Despite the actions described in section 2.4, the occurrence of faults or errors in electronic control units - even if most highly improbable - must be taken into consideration.

  • Page 12: Safety

    Reliability, Safety Kendrion Kuhnke Automation GmbH 2.7 Safety Our products normally become part of larger systems or installations. The information below is intended to help you integrate the product into its environment without dangers to humans or material/equipment. DANGER Non-observance of the instruction manual Measures for the prevention of dangerous faults or errors may be rendered ineffective or new hazard sources created.

  • Page 13: Disposal

    Kendrion Kuhnke Automation GmbH Reliability, Safety Disposal  When disposing of the FIO modules, ensure that the modules are disposed of in accordance with the applicable environmental regulations.  Treat the packaging as recyclable paper and cardboard. 2.8 Electromagnetic Compatibility...

  • Page 14: Location Of Installation

    Reliability, Safety Kendrion Kuhnke Automation GmbH  DC voltages 60 V ... 400 V  AC voltages 25 V ... 400 V Joint laying of control circuits is allowed for:  shielded data signals  shielded analogue signals  unshielded digital I/O lines ...

  • Page 15: Introduction

    Kendrion Kuhnke Automation GmbH Introduction 3 Introduction — Ethernet Control Automation Technology 3.1 EtherCAT® EtherCAT is the most powerful Ethernet-based fieldbus system currently available on the market. EtherCAT puts up the top speed mark, and its flexible topology and simple configuration make it the perfect means of controlling extremely fast processes.

  • Page 16: Kuhnke Fio - Ventura Fio

    Introduction Kendrion Kuhnke Automation GmbH 3.3 Kuhnke FIO — Ventura FIO Regular product update cycles include successive revisions of the Ventura FIO modules since 2014. Revisions focused on improving the ESD properties and ensuring conformity with the guidelines of ETG (power engineering association of VDE). The revised modules are therefore referred to Kuhnke FIO or FIO V2.

  • Page 17: System Description

    Kendrion Kuhnke Automation GmbH System Description 4 System Description 4.1 General Service Conditions This section describes the general requirements of installing, wiring and troubleshooting the Kuhnke FIO modules. For a list of System Properties of Kuhnke FIO refer to chapter 0, page 185.

  • Page 18: Installation

    System Description Kendrion Kuhnke Automation GmbH Installation Kuhnke FIO I/Os mount on 35 mm x 7.5 mm rails to DIN EN 50022. Position Mount with rail horizontally with the modules' multiple socket connectors pointing away from the wall. To ensure that enough air gets in through the ventilation slots, leave at least 20 mm to the top and 35 mm to adjacent devices or cabinet surfaces.

  • Page 19: To Snap On A Single Module

    Kendrion Kuhnke Automation GmbH System Description To Snap on a Single Module  Push up the module against the mounting rail from below, allowing the metal spring to snap in between mounting rail and mounting area as illustrated. Push the top of the module against the mounting wall until it snaps in.

  • Page 20: System Power Supply

    System Description Kendrion Kuhnke Automation GmbH 4.3 System Power Supply General Instructions Multi-connector plugs provide many connections in a tight space.  Unlock buttons make it easier to unplug larger connectors where there is little space.  Screw fittings reliably hold small connectors in place.

  • Page 21: System Power Supply

    Kendrion Kuhnke Automation GmbH System Description System Power Supply A system connector supplies the Kuhnke FIO Safety I/O system with system power from an upstream bus coupler or a compact controller. This system power supply is used for the analysis circuitry and for bus communication only.

  • Page 22: Bus Coupler

    System Description Kendrion Kuhnke Automation GmbH In special cases you may attach the earth wire straight to the module. Module earth connection options Information Earth wires should be short and have a large surface (copper mesh). Refer to http://de.wikipedia.org/wiki/ground_(electronics) for further details...

  • Page 23: Status Leds

    Kendrion Kuhnke Automation GmbH System Description Spring-assisted connector with I/O module unlock button Two-row push-In connector with unlock button NOTE Externally turning off the I/O power supply (L+) can be used to trip all outputs. In that case, LED Power indicates that no voltage is being supplied.

  • Page 24: Led "In L/A", Led "Out L/A

    System Description Kendrion Kuhnke Automation GmbH Safe-Op Off/green, 5:1 Safe operation, inputs readable Green, on Operational, unrestricted data exchange LED "In L/A", LED "Out L/A" The "In L/A" and "Out L/A" LEDs are located on the bus coupler. They indicate the physical state of the Ethernet.

  • Page 25: Kuhnke Fio Modules

    Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5 Kuhnke FIO Modules 5.1 Analogue FIO Modules 5.1.1 AI4 12Bit / AO4 16Bit CoE I/O connection Front view of I/O AI4/AO4 modul Terminals Power supply to module I/Os 24 VDC Funktionserde / Schirm der Analogleitungen ...

  • Page 26: Status Leds

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code Explanation Init Initialising, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 27: Functions

    Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Functions The module AI4 12Bit / AO4 16Bit has 4 analog inputs and 4 analog outputs. All channels can be parameterized almost independently of each other, giving the module a high degree of flexibility.
  • Page 28 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Input scaling Input values can be scaled channel by channel by specifying two set points or by specifying factor and offset. The scaled input values are output as process values (PV). These are output in a separately map able object.
  • Page 29 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Ausgangsmapping Depending on the configuration of the analog outputs, various predefined mappings are available. A basic distinction is made between the following display formats: Field Value Physical: Output value in [V] or [mA] as REAL...
  • Page 30 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Distributed Clocks Operation In order to acquire or output data in an EtherCAT network at a certain time on all participants simultaneously, all participants must work synchronously. For this purpose there is a local clock in the EtherCAT slave controllers, which is automatically synchronised by the EtherCAT master with the master clock in the EtherCAT network with an accuracy of less than 100ns.
  • Page 31 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit DC synchronous oversampling operation In oversampling mode, it is possible to acquire up to 5 measured values in one bus cycle, enabling the acquisition of rapidly changing measured values. For n-times oversampling, one of the DC synchronous operating modes with the desired factor n is selected in the EtherCAT slave setting.

  • Page 32: Object Dictionary

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Object dictionary Device Type 1000h Device Type Name 1000 Index VARIABLE Object Code No. of Elements UNSIGNED32 Data Type read only Access PDO Mapping Value Range Default Value 800A 0192 Additional Information [16] Bit 31…16...
  • Page 33 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Error Register 1001 Name Error Register Index 1001 Object Code VARIABLE No. of Elements Data Type UNSIGNED8 Access read only PDO Mapping Yes, TX-PDO Value Range Default Value In the event of an error, the corresponding error bit is set. If the error no longer exists, it is automatically resetted.
  • Page 34 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Manufacturer Hardware Version 1009 Manufacturer Hardware Version Name 1009 Index VARIABLE Object Code No. of Elements Data Type VISIBLE_STRING read only Access PDO Mapping Units Value Range Default Value 1.00 Subindex 0 of this object contains the length of the character string. As of subindex 1, the individual characters are contained.
  • Page 35 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Identity Object 1018h Identity object Name 1018 Index RECORD Object Code No. of Elements Data Type IDENTITY Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access PDO Mapping...
  • Page 36 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH (E 747GB-V2) 28. January 2020...
  • Page 37 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Error Settings 10F1 Error Settings Name 10F1 Index RECORD Object Code No. of Elements Data Type Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access PDO Mapping Default Value...
  • Page 38 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1600 (Device Control) Drive Control Name 1600 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read write Access PDO Mapping...
  • Page 39 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 00000000 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write Access...
  • Page 40 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1601 (AO Field Value Physical) AO Field Value Physical Name 1601 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING 1602 , 1603 Exclude Highest sub index supported Name Subindex...
  • Page 41 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 4th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 6330 04 20 Default Value 5th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 42 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1602 (AO Field Value Increments) AO Field Value Increments Name 1602 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING 1601 , 1603 Exclude Highest sub index supported Name Subindex...
  • Page 43 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 4th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 7330 04 10 Default Value 5th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 44 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1603 (AO Process Value) AO Process Value Name 1603 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING 1601 , 1602 Exclude Highest sub index supported Name Subindex UNSIGNED8 Data type...
  • Page 45 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 4th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 6300 04 20 Default Value 5th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 46 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A00 (Error Field) Error Field Name 1A00 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access PDO Mapping...
  • Page 47 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 00000000 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write Access...
  • Page 48 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A01 (AI Field Value Pysical) AI Field Value Pysical Name 1A01 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only...
  • Page 49 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 00000000 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write Access...
  • Page 50 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A02 (AI Field Value Increments) AI Field Value Increments Name 1A02 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only...
  • Page 51 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Name 5th Object to be mapped Subindex Data type UNSIGNED32 Access read write PDO Mapping Default Value 00000000 Name 6th Object to be mapped Subindex Data type UNSIGNED32 Access read write...
  • Page 52 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A03 (AI Process Value) AI Process Value Name 1A03 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 53 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 00000000 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write Access...
  • Page 54 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A04 (Oversample FV AI1) Oversample FV AI1 Name 1A04 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 55 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2101 05 10 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 56 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A05 (Oversample FV AI2) Oversample FV AI2 Name 1A05 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 57 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2102 05 10 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 58 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A06 (Oversample FV AI3) Oversample FV AI3 Name 1A06 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 59 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2103 05 10 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 60 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A07 (Oversample FV AI4) Oversample FV AI4 Name 1A07 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 61 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2104 05 10 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 62 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A08 (Oversample PV AI1) Oversample PV AI1 Name 1A08 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 63 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2131 05 20 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 64 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A09 (Oversample PV AI2) Oversample PV AI2 Name 1A09 Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 65 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2132 05 20 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 66 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A0A (Oversample PV AI3) Oversample PV AI3 Name 1A0A Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 67 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2133 05 20 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 68 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Mapping 1A0B (Oversample PV AI4) Oversample PV AI4 Name 1A0B Index RECORD Object Code No. of Elements Data Type PDO_MAPPING Highest sub index supported Name Subindex UNSIGNED8 Data type read only Access...
  • Page 69 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit 5th Object to be mapped Name Subindex Data type UNSIGNED32 read write Access PDO Mapping 2134 05 20 Default Value 6th Object to be mapped Name Subindex UNSIGNED32 Data type read write...
  • Page 70 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Channel Control 2001 AI Channel Control Name 2001 Index ARRAY Object Code No. of Elements Data Type UINT8 Highest sub index supported Name Subindex UINT8 Data type read only Access PDO Mapping...
  • Page 71 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit (E 747GB-V2) 28. January 2020...
  • Page 72 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH COMP SCAL ACT: 0 = Input inactive 1 = Input active (Default) SCAL: 0 = Input values scaled by factor and offset (Default) 1 = Input values scaled by set points COMP:...
  • Page 73 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Channel Status 3 Name Subindex Data type UINT8 read only Access Yes, TX-PDO PDO Mapping 00000000 Default Value AI Channel Status 4 Name Subindex UINT8 Data type read only Access...
  • Page 74 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Error Log 2003 Error Log Name 2003 Index RECORD Object Code No. of Elements Data Type UNSIGNED32 Number of errors Name Subindex UNSIGNED8 Data type read write Access PDO Mapping Default Value...
  • Page 75 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI1 Oversample Data FV 2101 AI1 Oversample Data FV Name 2101 Index ARRAY Object Code No. of Elements Highest sub index supported Name Subindex INT16 Data type read only Access PDO Mapping Default Value AI1 Sample N+0 ..
  • Page 76 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI3 Oversample Data FV 2103 AI3 Oversample Data FV Name 2103 Index ARRAY Object Code No. of Elements Highest sub index supported Name Subindex INT16 Data type read only Access PDO Mapping Default Value AI3 Sample N+0 ..
  • Page 77 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Input Calibration Gain 2125 AI Input Calibration Gain Name 2125 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping...
  • Page 78 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI1 Oversample Data PV 2131 AI1 Oversample Data PV Name 2101 Index ARRAY Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping Default Value AI1 Sample N+0 ..
  • Page 79 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI3 Oversample Data PV 2133 AI3 Oversample Data PV Name 2103 Index ARRAY Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping Default Value AI3 Sample N+0 ..
  • Page 80 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Error Code 213F Name Error Code Index 213F Object Code VARIABLE No. of Elements Data Type UNSIGNED16 Access read only PDO Mapping Yes, TX-PDO Value Range Default Value 2320 AO0 Temperature to high...
  • Page 81 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Device Control 2201 Name Device Control Index 2201 Object Code VARIABLE No. of Elements Data Type UNSIGNED16 Access read write PDO Mapping Yes, RX-PDO Value Range Default Value RES: 0 = keine Aktion 1 = Reset Device durchführen...
  • Page 82 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Input FV 6100 AI Input FV Name 6100 Index ARRAY Object Code No. of Elements Data Type REAL32 Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping...
  • Page 83 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Sensor Type 6110 AI Sensor Type Name 6110 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex UINT16 Data type read only Access PDO Mapping Default Value...
  • Page 84 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Sensor Type 4 Name Subindex UINT16 Data type Access read write PDO Mapping 00000000 Default Value Channel-dependent setting of the connected sensor: 42 = 0…10 V (Default) 52 = 0…20 mA 51 = 4…20 mA...
  • Page 85 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Input Scaling 1 FV 6120 AI Input Scaling 1 FV Name 6120 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only...
  • Page 86 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Input Scaling 1 PV 6121 AI Input Scaling 1 PV Name 6121 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access...
  • Page 87 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Input Scaling 2 FV 6122 AI Input Scaling 2 FV Name 6122 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only...
  • Page 88 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Input Scaling 2 PV 6123 AI Input Scaling 2 PV Name 6123 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access...
  • Page 89 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Input Offset 6124 AI Input Offset Name 6124 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping Default Value...
  • Page 90 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Scaling Factor 6126 AI Scaling Factor Name 6126 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping Default Value...
  • Page 91 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Scaling Offset 6127 AI Scaling Offset Name 6127 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping Default Value...
  • Page 92 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Input PV 6130 AI Input PV Name 6130 Index ARRAY Object Code No. of Elements Data Type REAL32 Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping...
  • Page 93 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit When oversampling is active, the average value of the sampled process input values is displayed. AI Filter Type 61A0 AI Filter Type Name 61A0 Index RECORD Object Code No. of Elements...
  • Page 94 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Filter Type 4 Name Subindex ENUM Data type Access read write PDO Mapping 00000000 Default Value Object for activating the input filter. 0 = No Filter active 1 = PT1 Filter...
  • Page 95 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AI Filter Constant 3 Name Subindex Data type UINT16 read write Access PDO Mapping 00000000 Default Value AI Filter Constant 4 Name Subindex UINT16 Data type read write Access PDO Mapping...
  • Page 96 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AO Output PV 2 Name Subindex Data type REAL32 read only Access Yes, TX-PDO PDO Mapping 00000000 Default Value AO Output PV 3 Name Subindex REAL32 Data type read only Access PDO Mapping...
  • Page 97 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AO Sensor Type 2 Name Subindex Data type UINT16 read write Access PDO Mapping 00000000 Default Value AO Sensor Type 3 Name Subindex UINT16 Data type read write Access PDO Mapping...
  • Page 98 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AO Output Scaling 1 FV 1 Name Subindex Data type REAL32 read write Access PDO Mapping 00000000 Default Value AO Output Scaling 1 FV 2 Name Subindex REAL32 Data type read write...
  • Page 99 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Highest sub index supported Name Subindex Data type REAL32 read only Access PDO Mapping Default Value AO Output Scaling 1 PV 1 Name Subindex REAL32 Data type read write Access PDO Mapping...
  • Page 100 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Highest sub index supported Name Subindex Data type REAL32 read only Access PDO Mapping Default Value AO Output Scaling 2 FV 1 Name Subindex REAL32 Data type read write Access PDO Mapping...
  • Page 101 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AO Output Scaling 2 PV 6323 AO Output Scaling 2 PV Name 6323 Index RECORD Object Code No. of Elements Highest sub index supported Name Subindex REAL32 Data type read only...
  • Page 102 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AO Output FV 6330 AO Output FV Name 6330 Index ARRAY Object Code No. of Elements Data Type REAL32 Highest sub index supported Name Subindex REAL32 Data type read only Access PDO Mapping...
  • Page 103 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit (E 747GB-V2) 28. January 2020...
  • Page 104 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AI Input FV 7100 AI Input FV Name 7100 Index ARRAY Object Code No. of Elements Data Type INT16 Highest sub index supported Name Subindex INT16 Data type read only Access PDO Mapping...
  • Page 105 Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit AO Output FV 7330 AO Output FV Name 7330 Index ARRAY Object Code No. of Elements Data Type INT16 Highest sub index supported Name Subindex INT16 Data type read only Access...
  • Page 106 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH AO Output FV 2 Name Subindex INT16 Data type Access read only Yes, TX-PDO PDO Mapping 00000000 Default Value AO Output FV 3 Name Subindex Data type INT16 read only Access Yes, TX-PDO...

  • Page 107: Technical Data

    Kendrion Kuhnke Automation GmbH AI4 12Bit / AO4 16Bit Technical data Analog inputs Analoge Eingänge ......... 4 Resolution ............12 Bit Start AD-Wandlung ........DC-synchronous, SM-synchronous Oversampling ..........2..5 Intrinsic error ..........±0,2% Temperature error ......... ±0,005%/K Internal resistance ......... < 300Ω...

  • Page 108: Analog Outputs

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Analog Outputs Analog Outputs ..........4 Resolution ............16 Bit Output rate ............. SM-/DC-synchronous, Intrinsic error ..........±0,2% Temperature error ......... ±0,005%/K Destruction limit against external stresses ....... 15V Voltage: Output range ..........0 … 10V, ± 10V Short circuit protection ........

  • Page 109: Ao4-U/I - 12-Bit

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH 5.1.2 AO4-U/I - 12-Bit Channel0 0 Channel1 2 Channel2 4 Kanal3 I/O connection Front view of AO4 I/O module Terminals Power supply to module I/Os 24 VDC Information Module 694 442 02 Kuhnke FIO AO4 12-Bit is the successor module (see below for exception) compatible with module 694 442 02 Ventura FIO AO4 12-Bit.

  • Page 110: Status Leds

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code Explanation Init Initialising, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 111: Function

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Function The AO4 module has 4 analogue outputs. Every channel can be separately set to the unipolar or bipolar output of voltages or currents. Table "Analogue voltage/current values" Measured value Variable value Unipolar ±10...
  • Page 112 AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Module Options The following options are available for module AO4: Variable Data type Explanation Enables channel n. Channel_n_On BOOL (set to high impedance to disable) Channel_n_Current BOOL Sets channel n to current output mode...

  • Page 113: Technical Data

    AO4 U/I – 12-Bit Kendrion Kuhnke Automation GmbH Technical Data Analogue outputs ........... 4 Resolution ............12 bit Output frequency ........... Free run Intrinsic error ..........±0.2% Temperature error ......... ±0.005%/K Destruction limit (external voltages) ......... 15V Voltage: Measuring range ..........0 … 10V, ± 10V Short circuit protection ........

  • Page 114: Ao4-U/I - 16-Bit Coe

    AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH 5.1.3 AO4-U/I - 16-Bit CoE Channel0 0 Channel1 2 Channel2 4 Channel3 6 I/O connection Front view of AO4 I/O module Terminals Power supply to module I/Os 24 VDC Information Module 694 442 52 Kuhnke FIO AO4 16-Bit is the successor module NOT compatible with module 694 442 02 Ventura FIO AO4 12-Bit.
  • Page 115 AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH The process data objects stored as variables in the EtherCAT master's control program are used to access the output values and the module state. Service data objects (SDO) are available for details and settings.
  • Page 116 AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Click/tap on "Add…", choose an object, and set the appropriate value. (E 747GB-V2) 28. January 2020...

  • Page 117: Status Leds

    AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Status LEDs LED "EtherCAT Run" The LED labelled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code Explanation Init Initialising, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 118: Function

    AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Function The AO4 module has 4 analogue outputs. Every channel can be separately set to the unipolar or bipolar output of voltages or currents. To output voltage or current readings (measured values) to the analogue outputs, verify that the associated output variables contain these values in the 2-byte two's complement format.
  • Page 119 AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Name Explanation Output 2 Open If there is no current in Current mode Output 3 Open If there is no current in Current mode Analogue Outputs Write the output values into the following variables:...
  • Page 120 AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 2000, 4 Properties Output 3 UINT8 0-10V Off, 0-10V, +-10V, 0-20mA, 4-20mA, 0-24mA 2001 ErrorBehavior Output 0 Array 2001, 0 Number of Entries UINT8 2001, 1...

  • Page 121: Technical Data

    AO4 U/I – 16-Bit Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 7001, 0 Number of Entries UINT8 7001, 1 Reset Error BOOL RW P RO=read-only, RW= read/write, P=process image Technical Data Analogue outputs ........... 4 Resolution ............16 bit Output frequency ...........

  • Page 122: Ai4/8-U

    AI 4/8-U Kendrion Kuhnke Automation GmbH 5.1.4 AI4/8-U I/O connection Front view of AI4/8-U I/O module Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...

  • Page 123: Function

    Kendrion Kuhnke Automation GmbH AI 4/8-U State LED flash code Explanation process data differs from that in the module Defective Red, on Module defective LED "Power" There is no LED labelled "Power" because a separate power feed is not required.
  • Page 124 AI 4/8-U Kendrion Kuhnke Automation GmbH Information If the inputs are not used but switched on, the measured values displayed in the I / O image are floated. To prevent this, you should deactivate the measurement channel at the start parameters or set the input to ground (short-circuit when measuring differential signals).
  • Page 125 Kendrion Kuhnke Automation GmbH AI 4/8-U Service data objects (SDO) are available for details and settings. You may run the configuration tool offline and choose the "Startup Parameters" to change some settings of module AI4/8U 16-Bit (such as the properties of each of the inputs). The EtherCAT master will apply the settings when starting up the module.
  • Page 126 AI 4/8-U Kendrion Kuhnke Automation GmbH ConfigError Mismatch of Sync Manager's quantity structure 4-15 not used Analogue Inputs Check the following variables for the digitised input values: Variable Data type Explanation Value of channel n (n=0…7). Inputn ControlWord The control word contains a bit for acknowledging errors.
  • Page 127 Kendrion Kuhnke Automation GmbH AI 4/8-U Index Name Type Default Min Max Access +-5V (2) +-10V (3) +-2.5V (4) 2000, 5 Input 4 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 6 Input 5 UINT8 Off (0),...
  • Page 128 AI 4/8-U Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 6401, 4 Analog Input 3 UINT16 RO P 6401, 5 Analog Input 4 UINT16 RO P 6401, 6 Analog Input 5 UINT16 RO P 6401, 7 Analog Input 6...

  • Page 129: Technical Data

    Kendrion Kuhnke Automation GmbH AI 4/8-U Technical Data Analogue inputs ..........8 single-ended or 4 differential Measuring range ..........0 …10V, ± 5V, ± 10V, ± 2,5V Resolution ............13 bit Start AD conversion ........synchronised with DC / SM Conversion time ..........

  • Page 130: Ai8/16-U

    AI 8/16-U Kendrion Kuhnke Automation GmbH 5.1.5 AI8/16-U I/O connection Front view of AI8/16-U I/O module Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...

  • Page 131: Function

    Kendrion Kuhnke Automation GmbH AI 8/16-U State LED flash code Explanation Red, 4x EtherCAT watchdog control Configuration error (E-bus pre-operational), no. of Red, 7x process data differs from that in the module Defective Red, on Module defective LED "Power" There is no LED labelled "Power" because a separate power feed is not required.
  • Page 132 AI 8/16-U Kendrion Kuhnke Automation GmbH Information If the inputs are not used but switched on, the measured values displayed in the I / O image are floated. To prevent this, you should deactivate the measurement channel at the start parameters or set the input to ground (short-circuit when measuring differential signals).
  • Page 133 Kendrion Kuhnke Automation GmbH AI 8/16-U The process data objects stored as variables in the EtherCAT master's control program are used to access the input values and the module state. Service data objects (SDO) are available for details and settings.
  • Page 134 AI 8/16-U Kendrion Kuhnke Automation GmbH StateWord The state word is indicative of the module state: Name Explanation ResetErrorAck Acknowledges "Reset Error" in Module Control not used EtherCATError Sync Manager Watchdog ConfigError Mismatch of Sync Manager's quantity structure 4-15 not used...
  • Page 135 Kendrion Kuhnke Automation GmbH AI 8/16-U Index Name Type Default Min Max Access +-5V (2) +-10V (3) +-2.5V (4) 2000, 4 Input 3 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 5 Input 4 UINT8 Off (0),...
  • Page 136 AI 8/16-U Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 2000, 13 Input 12 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 14 Input 13 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4)
  • Page 137 Kendrion Kuhnke Automation GmbH AI 8/16-U Index Name Type Default Min Max Access 2003, 10 Input 9 Average UINT8 1..255 2003, 11 Input 10 Average UINT8 1..255 2003, 12 Input 11 Average UINT8 1..255 2003, 13 Input 12 Average UINT8 1..255...

  • Page 138: Technical Data

    AI 8/16-U Kendrion Kuhnke Automation GmbH Technical Data Analogue inputs ..........16 single-ended or 8 differential Measuring range ..........0 …10V, ± 5V, ± 10V, ± 2,5V Resolution ............13 bit Start AD conversion ........synchronised with DC / SM Conversion time ..........

  • Page 139: Ai4-I

    Kendrion Kuhnke Automation GmbH AI 4-I 5.1.6 AI4-I I/O connection Front view of AI4-I I/O module Terminals The 24 V connector supplies power to the sensors. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...

  • Page 140: Function

    AI 4-I Kendrion Kuhnke Automation GmbH State LED flash code Explanation Defective Red, on Module defective LED "Power" The LED labelled "Power" indicates the state of the power supplied to the I/O module's I/O sensors. State LED flash code Explanation...
  • Page 141 Kendrion Kuhnke Automation GmbH AI 4-I Measured & variable values and state of AI4-I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC (Distributed Clocks) or SM (Sync Manager). The process data objects stored as variables in the EtherCAT master's control program are used to access the input values and the module state.
  • Page 142 AI 4-I Kendrion Kuhnke Automation GmbH Service data objects (SDO) are available for details and settings. You may run the configuration tool offline and choose the "Startup Parameters" to change some settings of module AI4-I 12-Bit (such as the properties of each of the inputs). The EtherCAT master will apply the settings when starting up the module.
  • Page 143 Kendrion Kuhnke Automation GmbH AI 4-I Options You can set up the following options for every channel: Name Value Explanation Off (default) InputProperties 4-20mA 0-20mA Average n=1..255 Inputn= average after n cycles (default=1) StateWord The state word (DWORD) is indicative of the module state:...
  • Page 144 AI 4-I Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 1018, 2 Product Code UINT32 185339 1018, 3 Revision Number UINT32 1018, 4 Serial Number UINT32 2000 Analog Input Properties Array 2000, 0 Number of Entries UINT8...

  • Page 145: Technical Data

    Kendrion Kuhnke Automation GmbH AI 4-I Index Name Type Default Min Max Access 6500, 3 EtherCAT Error BOOL RO P 6500, 4 ConfigError BOOL RO P 7001 Module Control Array 7001, 0 Number of Entries UINT8 7001, 1 Reset Error...

  • Page 146: Ai8-I

    AI 4-I Kendrion Kuhnke Automation GmbH 5.1.7 AI8-I I/O connection Front view of AI8-I I/O module Terminals The 24 V connector supplies power to the sensors. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...
  • Page 147 Kendrion Kuhnke Automation GmbH AI 8-I State LED flash code Explanation Inoperative if E-bus LED = Off Red, 4x EtherCAT watchdog control Configuration error (E-bus pre-operational), no. of Red, 7x process data differs from that in the module Defective Red, on Module defective LED "Power"...
  • Page 148 AI 8-I Kendrion Kuhnke Automation GmbH Measured & variable values and state of AI8-I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC (Distributed Clocks) or SM (Sync Manager). The process data objects stored as variables in the EtherCAT master's control program are used to acces the input values and the module state.
  • Page 149 Kendrion Kuhnke Automation GmbH AI 8-I Service data objects (SDO) are available for details and settings. You may run the configuration tool offline and choose the "Startup Parameters" to change some settings of module AI8-I 12-Bit (such as the properties of each of the inputs). The EtherCAT master will apply the settings when starting up the module.
  • Page 150 AI 8-I Kendrion Kuhnke Automation GmbH Options You can set up the following options for every channel: Name Value Explanation Off (default) InputProperties 4-20mA 0-20mA Average n=1..255 Inputn= average after n cycles (default=1) StateWord The state word (DWORD) is indicative of the module state:...
  • Page 151 Kendrion Kuhnke Automation GmbH AI 8-I Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 1001 Error Register UINT8 1008 Device Name String AI8-I 12-Bit 1009 Hardware Version String 1.00 100A Software Version String 1.00...
  • Page 152 AI 8-I Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 6401 Analogue input Array 6401, 0 Number of Entries UINT8 6401, 1 Analog Input 0 UINT16 RO P 6401, 2 Analog Input 1 UINT16 RO P 6401, 3...
  • Page 153 Kendrion Kuhnke Automation GmbH AI 8-I Technical Data Analogue inputs ..........8 Measuring range ..........0…20mA, 4…20mA (final value: 20mA) Resolution ............12 bit Start AD conversion ........synchronised with DC / SM Conversion time ..........290 µs (if all channels are active) Internal resistance .........
  • Page 154 AI 4 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH 5.1.8 AI4-Pt/Ni/TC I/O connection Front view of I/O module AI4-Pt/Ni/Tc Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...
  • Page 155 Kendrion Kuhnke Automation GmbH AI 4 Pt/Ni/Tc State LED flash code Explanation Malfunction of module if E-bus LED = On Error Inoperative if E-bus LED = Off Red, 4x EtherCAT watchdog control Configuration error (E-bus pre-operational), no. of Red, 7x...
  • Page 156 AI 4 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH The process data objects stored as variables in the EtherCAT master's control program are used to access the input values and the module state. Service data objects (SDO) are available for details and settings.
  • Page 157 Kendrion Kuhnke Automation GmbH AI 4 Pt/Ni/Tc Options You can set up the following options for every channel: Name Value Explanation Off (default) Internal (mV) Pt100 Pt1000 SensorType Ni100 Ni1000 (DIN43760) Thermo K Thermo J 0.1°C Ω / V InputFormat...
  • Page 158 AI 4 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Name Value Explanation 20 readings per second plus +60 Hz filter Average n=1..255 Inputn= average after n cycles (default=1) StateWord The state word (DWORD) is indicative of the module state: Name Explanation ResetErrorAck Acknowledges "Reset Error"...
  • Page 159 Kendrion Kuhnke Automation GmbH AI 4 Pt/Ni/Tc Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 1001 Error Register UINT8 1008 Device Name String AI4_Pt/Ni/Thermo 1009 Hardware Version String 1.00 100A Software Version String 1.00...
  • Page 160 AI 4 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 2001, 1 Input0Format UINT8 0.1°C 0.1°C (0), Ω / V (1) Raw (2) 2001, 2 Input1Format UINT8 0.1°C 0.1°C, Ω / V 2001, 3 Input2Format UINT8 0.1°C...
  • Page 161 Kendrion Kuhnke Automation GmbH AI 4 Pt/Ni/Tc Index Name Type Default Min Max Access 90 PLC 45 PLC 20 PLC 20 PLC+50&60Hz 20 PLC + 50Hz 20 PLC + 60Hz 2003 Average Array 2003, 0 Number of Entries UINT8 2003, 1...
  • Page 162 AI 4 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Technical Data Analogue inputs ..........4 Resolution ............16 bit Input filter cutoff frequency ......typ. 0.33 Hz Conversion time ..........50 ms (adjustable) Measuring error ..........<±0.54% (of final measuring range value) Temperatur drift ..........
  • Page 163 Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc 5.1.9 AI8-Pt/Ni/TC I/O connection Front view of I/O module AI8-Pt/Ni/TC Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analogue wires  section 0...
  • Page 164 AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH State LED flash code Explanation Green, on No error Malfunction of module if E-bus LED = On Error Inoperative if E-bus LED = Off Red, 4x EtherCAT watchdog control Configuration error (E-bus pre-operational), no. of...
  • Page 165 Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc The process data objects stored as variables in the EtherCAT master's control program are used to access the input values and the module state. Service data objects (SDO) are available for details and settings.
  • Page 166 AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Options You can set up the following options for every channel: Name Value Explanation Off (default) Internal (mV) Pt100 Pt1000 SensorType Ni100 Ni1000 (DIN43760) Thermo K Thermo J InputFormat 0.1°C Ω / V...

  • Page 167: Analogue Inputs

    Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc Name Value Explanation 20 readings per second plus +60 Hz filter n=1..255 Inputn= average after n cycles (default=1) StateWord The state word (DWORD) is indicative of the module state: Name Explanation ResetErrorAck Acknowledges "Reset Error" in Module Control...
  • Page 168 AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH It can only be calibrated once because the calibration values are kept on memory. The calibration objects (2010:n; 2011:n and 2012:n) in the Startup Parameters are intended for internal use only. Object Dictionary...
  • Page 169 Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc Index Name Type Default Min Max Access NI1000, Thermo_K, Thermo_J, 2000, 5 Sensor4 UINT8 Off, Internal, PT100, PT1000, NI100, NI1000, Thermo_K, Thermo_J, 2000, 6 Sensor5 UINT8 Off, Internal, PT100, PT1000, NI100, NI1000, Thermo_K,...
  • Page 170 AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access Ω / V 2001, 5 Input4Format UINT8 0.1°C 0.1°C, Ω / V 2001, 6 Input5Format UINT8 0.1°C 0.1°C, Ω / V 2001, 7 Input6Format UINT8 0.1°C 0.1°C,...
  • Page 171 Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc Index Name Type Default Min Max Access 600 PLC 330 PLC 175 PLC 90 PLC 45 PLC 20 PLC 20 PLC+50&60Hz 20 PLC + 50Hz 20 PLC + 60Hz 2002, 5 Input4DataRateAndFilter UINT8...
  • Page 172 AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Index Name Type Default Min Max Access 20 PLC + 50Hz 20 PLC + 60Hz 2003 Average Array 2003, 0 Number of Entries UINT8 2003, 1 Input 0 Average UINT8 1..255 2003, 2...
  • Page 173 Kendrion Kuhnke Automation GmbH AI 8 Pt/Ni/Tc Index Name Type Default Min Max Access 6500, 1 EtherCAT Error BOOL RO P 6500, 3 ConfigError BOOL RO P 6500, 4 Module Control Array 7001 Number of Entries UINT8 7001, 0 Reset Error...

  • Page 174: Measuring Range Type J

    AI 8 Pt/Ni/Tc Kendrion Kuhnke Automation GmbH Technical Data Analogue inputs ..........8 Resolution ............16 bit Input filter cutoff frequency ......typ. 0.33 Hz Conversion time ..........50 ms (adjustable) Measuring error ..........<±0.54% (of final measuring range value) Temperatur drift ..........
  • Page 175 Kendrion Kuhnke Automation GmbH Accessories 6 Accessories 6.1 Power Distributor 2 x 16 Power connectors Front view of power distributor Terminals The power distribution module 2 x 16 has two separate power lines. It picks up the potential fed to connections L1 and L2 (0 VDC or 24 VDC, to the operator's discretion) and distributes its among the connections 0 to 15 along the same line.
  • Page 176 Accessories Kendrion Kuhnke Automation GmbH Mounting When mounting, you should make sure that you do not mount several potential distributors next to each other to prevent possible EMC problems. Please note the following connection example: Technical Data Power Distributor 2 x 16 Power connection ..........
  • Page 177 Kendrion Kuhnke Automation GmbH Accessories 6.2 Shield Terminal Shield terminal 1x14mm Dimensions Shield terminal 2x8mm Dimensions Terminals The shield terminal assembly consists of the actual shield terminal, the terminal bracket, tweo M3x5 screws, 2 washers, and 2 spring washers. Use the 2 screws, washers and spring washers to mount the terminal bracket on the housing mount of the Kuhnke FIO module.
  • Page 178 Accessories Kendrion Kuhnke Automation GmbH Technical Data Shield Terminal 2x8mm Shield terminals, 8mm........2 pcs: Part no............694.412.01 Shield Terminal 14mm Shield terminals, 14mm......... 1 pcs: Part no............694.412.02 (E 747GB-V2) 28. January 2020...
  • Page 179 Kendrion Kuhnke Automation GmbH Configuration 7 Configuration The EtherCAT master needs to be configured to drive the EtherCAT network. One major part of the configuration is to specify the EtherCAT slave stations. There are two ways of documenting the properties of an EtherCAT slave.
  • Page 180  Go down the list of devices, pick "EtherCAT_Master (EtherCAT Master)", and add Kuhnke Automation's "FIO Controller".  Go down the list of devices, pick "E-Bus (FIO Controller)", and add Kendrion Kuhnke Automation's "AO4 16Bit". (E 747GB-V2) 28. January 2020...
  • Page 181 Kendrion Kuhnke Automation GmbH Configuration  Now highlight "Kuhnke_FIO_AO4_16Bit" in the list of devices and make the appropriate settings on the right-hand side (see section "AO4 16Bit").  Keep repeating the last two steps until your configuration is complete. If the configuration is complete and all devices are connected to the programming PC, you can log in and run the configuration tool to test your Kuhnke FIO modules.
  • Page 182 Configuration Kendrion Kuhnke Automation GmbH Online Configuration EtherCAT allows you to scan the stations connected to an Ethernet line. The example below illustrates how to identify the actual configuration of an I/O unit consisting of a Kuhnke Controller 113, a Kuhnke FIO AI8-I module, and a Kuhnke FIO AI8-Pt/Ni/Tc module.
  • Page 183 Kendrion Kuhnke Automation GmbH Configuration  Select "Device (…..Kuhnke FIO Controller 113)" and choose "Netzwerk durchsuchen" (search network). The software now scans the Ethernet network and finds the CoDeSys3 control unit connected to it.  Now select "EtherCAT_Master" and choose "Netzwerk durchsuchen" (search network).
  • Page 184 Configuration Kendrion Kuhnke Automation GmbH  Test the EtherCAT IOs. DANGER Set outputs only if you are sure that this will cause no harm. (E 747GB-V2) 28. January 2020...
  • Page 185 Kendrion Kuhnke Automation GmbH Appendix 8 Appendix 8.1 Technical Data (Summarised) System Properties of Kuhnke FIO Fieldbus ............EtherCAT 100 Mbit/s Dimensions ............ 25mm x 120mm x 90mm (W x H x D) Housing mount ..........aluminium Shield ............. connects directly to the module housing Installation ............
  • Page 186 Appendix Kendrion Kuhnke Automation GmbH Extension ............connection to first Kuhnke FIO I/O module integrated in side panel of module Diagnostics ............ LED: EtherCAT module state, EtherCAT In/Out state I/O state (summarised) state of every I/O Digital inputs ..........16, 3 ms delay Digital outputs ..........
  • Page 187 Kendrion Kuhnke Automation GmbH Appendix Extender Kuhnke FIO Extender 2 Port Part no............694.400.02 Ports 2x RJ45 Controller Kuhnke FIO Controller 113 http://productfinder.kuhnke.kendrion.com Kuhnke FIO Controller 116 http://productfinder.kuhnke.kendrion.com Digital FIO Modules Kuhnke FIO DI16/DO16 1ms/0.5A Part no............694.450.03 Digital inputs ..........
  • Page 188 Appendix Kendrion Kuhnke Automation GmbH Digital outputs ..........8, load: 0,5 A, high-side semiconductor Kuhnke FIO DI8/DO8 5ms/0.5A Part no............694.450.04 Digital inputs ..........8, 5 ms delay Digital outputs ..........8, load: 0,5 A, high-side semiconductor Kuhnke FIO DO16 0.5A Part no.
  • Page 189 Kendrion Kuhnke Automation GmbH Appendix Analogue outputs ........... 4 Resolution ............16 bit Output signal ..........0..10V, +/- 10V, (at loads > 1kΩ, <1µF) 0..20mA, 4..20mA, 0..24mA, (at loads < 500Ω, <1mH) (channels configure separately), Output frequency ........... synchronised with DC / SM Kuhnke FIO AO4, 12-Bit Part no.
  • Page 190 Appendix Kendrion Kuhnke Automation GmbH Conversion time ..........50 ms (adjustable) Kuhnke FIO AI8-Pt/Ni/TC 16-Bit Part no............694.443.52 Analogue inputs ..........8 Resolution ............16 bit Measuring range ........... mV, Pt100, Pt1000, Ni100, Ni1000DIN43760, thermalcouple types K, J Conversion time ..........50 ms (adjustable)

  • Page 191: Baud Rate

    Kendrion Kuhnke Automation GmbH Appendix Interface and Communication Modules Kuhnke FIO RS485 1 Port Part no............694.455.02 Serial interface ..........RS485, electrically insulated Baud rate ............2400…115200 Bit/s Payload data ..........max. 152 bytes In/Out Kuhnke FIO RS232 2 Port Part no.
  • Page 192 Appendix Kendrion Kuhnke Automation GmbH 8.2 Order Specifications Kuhnke FIO Modules Link to the Product Finder Part no. ID no. Power / IO connector Controller Kuhnke FIO Controller 113 694.300.13 178.445 3-pin, 10-pin Kuhnke FIO Controller 116 694.300.16 187.320 3-pin, 10-pin...
  • Page 193 Kendrion Kuhnke Automation GmbH Appendix Link to the Product Finder Part no. ID no. Power / IO connector Counter2 5V 694.444.01 182.634 36-pin Kuhnke FIO Counter/Posi2 5V 694.454.01 182.636 36-pin Kuhnke FIO Drive Control 694.454.16 178.789 36-pin Stepper / BLDC Kuhnke FIO CAM Control 694.444.11...
  • Page 194 Appendix Kendrion Kuhnke Automation GmbH Information The 2, 18 and 36-pin IO/Power connectors are included in the module package and part of the delivery. D-SUB connectors are not included but sold separately. Name Part no. ID no. Type Kuhnke FIO Connector (black plug, black unlock button) Ventura FIO connector, 2-pin, 1x 694.102.02.01...
  • Page 195 Kendrion Kuhnke Automation GmbH Fehler! Verweisquelle konnte nicht gefunden werden. 9 Sales & Service Please visit our Internet site to find a comprehensive overview of our sales and service network including all the relevant addresses. Feel free to also contact us at our headquarters in...

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