ABB ACS880-01 Quick Installation And Start-Up Manual

ABB ACS880-01 Quick Installation And Start-Up Manual

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ABB INDUSTRIAL DRIVES
ACS880-01
Quick installation and start-up guide
This guide is applicable to the global IEC and NEC North American installations
Documentation in other languages
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
WARNING! If you activate the automatic fault reset or automatic restart functions of the drive control program,
make sure that no dangerous situations can occur. These functions reset the drive automatically and continue
operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as
defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".
Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and measure that there are no
dangerous voltages. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit
capacitors discharge.
Do not do work on the drive when a rotating permanent
magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and
output terminals.
Make sure that debris from drilling, cutting and grinding.
does not enter the drive.
Frames R4...R9: Use the lifting eyes of the drive when you
lift the drive. Do not tilt the drive. The drive is heavy and
its center of gravity is high. An overturning drive can
cause physical injury.
1. Unpack the drive
Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and
moisture. Make sure that these items are included: cable/conduit box (frames R5...R9 of IP21 [UL Type 1]), drive, mounting
template, control panel, quick installation and start-up guide, multilingual residual voltage warning stickers, hardware and
firmware manuals (if ordered), options in separate packages (if ordered). Make sure that there are no signs of damage to
the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. See
contact ABB technical support.
3. Select the cables and fuses
Select the power cables. Obey the local regulations.
Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance. NEC installations:
Conduit with continuous conductivity is also allowed and must be grounded on both ends.
Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and
stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors
inside continuously conductive conduit is allowed in NEC installations. Ground conduit on both ends.
Power cable types: IEC installations: Use copper cables. Aluminum cables can only be used with frame sizes R5...R9.
NEC installations: Only copper conductors are allowed.
Current rating: max. load current.
Voltage rating (minimum): IEC installations: 600 V AC cable is accepted for up to 500 V AC, 750 VAC cable is
accepted for up to 600 V AC, 1000 V AC cable is accepted for up to 690 V AC. NEC installations: 600 V AC for 230 V AC
Ecodesign information (EU 2019/
1781)
.
About this document
3AXD50000754618 Rev A EN
2021-06-30
© 2021 ABB. All rights reserved.
Original instructions.
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Summary of Contents for ABB ACS880-01

  • Page 1 Conduit with continuous conductivity is also allowed and must be grounded on both ends. • Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors inside continuously conductive conduit is allowed in NEC installations.
  • Page 2: Install The Drive On The Wall

    motors and 1000 V AC for 480 V AC and 600 V AC motors. 600 V AC for 230 V AC and 480 V AC power lines; 1000 V AC for 600 V AC power line. • Temperature rating: IEC installations: Select a cable rated for at least 70 °C maximum permissible temperature of conductor in continuous use.
  • Page 3: Remove The Covers

    1000 amps. 2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive. WARNING! Do not install the drive on a 525…690 V corner-grounded or midpoint-grounded delta system.
  • Page 4: Connect The Power Cables

    (if used). It is also recommended for the input power cable. e. If necessary, install an external filter (du/dt, common mode, or sine filter). Filters are available from ABB. (PE) (PE) Frames R1…R4 have a built-in brake chopper a.
  • Page 5 Frames R5…R9: Remove the shroud on the power cable terminals (1a), then make the necessary holes for the cables (1b). Frames R6…R9: Remove the side plates (1a). Remove the shroud (1b), then make the necessary holes for the cables (in R8…R9, also do this for the lower shroud).
  • Page 6: Connect The Control Cables

    R6…R9 R8, R9 if parallel cables R6: M5×25 Torx T20; M4×20 Torx T20 R7: M5×35 Torx T20 R8,R9: M5×25 Torx T20 2 N·m (17 lbf·in) M5×25 Torx T20 2 N·m (17 lbf·in) M5×12 Torx T20 2 N·m (17 lbf·in) Frames R1…R3: Install the control cable grounding shelf. M4×8 Torx T20 1.5 N·m (13.3 lbf·in) Frames R4, R5: Install the EMC shroud (a).
  • Page 7: Default I/O Connections

     Default I/O connections XPOW External power input Wire sizes: +24VI 0.5 … 2.5 mm 24 V DC, 2 A (24…12 AWG) Reference voltage and analog inputs Tightening +VREF 10 V DC, R 1…10 kohm torques: 0.5 N·m -VREF -10 V DC, R 1…10 kohm (5 lbf·in) for both AGND...
  • Page 8: Install The Cover(S)

     Control cable installation examples R1…R3 R4...R9 0.5 N·m 0.5 N·m 1.5 N·m 1.5 N·m Note: Use an un- used ground 1.5 N·m clamp screw. If none available ground as shown. 11. Install optional modules, if included in the delivery ...
  • Page 9 Connection procedure with conduit Connect the power cables. ABB recommends symmetrically shielded VFD cable for connecting the motor. • Connection procedure with VFD Attach the residual voltage warning sticker and remove the covers as instructed in cable • Remove the rubber grommets from the conduit plate for the conduit to be connected.
  • Page 10: Start-Up The Drive

    13. Start-up the drive WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do electrical installation or maintenance work. Use the control panel to do the start-up procedure. The two commands at the bottom of the display show the functions of the two softkeys located below the display.
  • Page 11: Motor Overload Protection

    3381 Output phase loss All three phases are not connected to the motor. 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB. A5A0 5091 Safe torque off The Safe torque off (STO) function is active. A7CE...
  • Page 12 1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The horsepower ratings apply to most NEMA 4-pole motors. 2) For IEC installations, ABB recommends aR fuses. See hardware manual for guidelines in selecting between aR and gG fuses, and for additional fuse alternatives 3) The recommended branch protection fuses must be used to maintain the IEC/EN/UL 61800-5-1 and CSA C22.2 No.
  • Page 13 2)4) Input Output Motor gG fuse aR fuse UL class Copper 5)6)7) current current (DIN 43620) power (DIN 43620) 2 9) ABB type Bussmann type 293A-3 OFAF2H425 170M6812D 2×(3×95) 3636 363A-3 OFAF2H500 170M6814D 2×(3×120) 4713 430A-3 OFAF3H630 170M8554D 2×(3×150)
  • Page 14: Terminal Data

    Terminal data Cable entries L1, L2, L3, T1/U, T2/V, T3/W Grounding terminals Min. cable Tightening Tightening Frame Wire size Max. wire size diameter* torque torque size cable N·m lbf·ft N·m lbf·ft type 0.67 0.75…6 18…10 0.44 0.67 0.75…6 18…10 0.44 0.83 0.5…16 20…6...
  • Page 15: Ambient Conditions

    The applicable markings are shown on the type designation label of the drive. EIP green WEEE TÜV Nord UKCA Related documents Document Code (English) ACS880-01 hardware manual 3AXD50000078093 ACS880 primary control program firmware manual 3AXD50000085967 ACx-AP-x assistant control panels user’s manual 3AUA0000085685 Drive composer PC tool user's manual 3AUA0000094606...
  • Page 16: Declarations Of Conformity

    The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in a single declaration of conformity 3AXD10001326405. Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT. Helsinki, May 7, 2021...

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