ABB ACH580-01 Quick Installation And Start-Up Manual
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ABB ACH580-01 Quick Installation And Start-Up Manual

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DRIVES FOR HVAC
ACH580-01 drives, NEC types
Quick installation and start-up guide
This guide is applicable to the North American product types. There is a separate guide for the global (IEC) product types.
Documentation in other languages
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
WARNING! If you enable the automatic fault reset or automatic restart functions of the drive control program,
make sure that no dangerous situations can occur. These functions reset the drive automatically and continue
operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as
defined in IEC/EN/ 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".
•
Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and make sure that it is safe to start the
work. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit capacitors
discharge.
•
Do not do work on the drive when a rotating permanent magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and output terminals.
•
Frames R1...R2, IP21
(UL Type 1): Do not lift the
drive by holding it from the
cover. The cover can come
loose and cause the drive to
fall.
•
Frames R5...R9: Do not tilt the
drive. The drive is heavy and
has a high center of gravity. It
can topple accidentally.
•
Frames R5...R9: Lift the drive
with a lifting device. Use the
lifting eyes of the drive.
1. Unpack the drive
Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and
moisture. Make sure that these items are included:
•
cable/conduit box (frames R1...R2 and R5...R9, IP21 [UL Type 1])
•
drive
•
mounting template
•
control panel (factory-installed on the cover in some drive types)
•
quick installation and start-up guide
•
multilingual residual voltage warning stickers
•
hardware and firmware manuals, if ordered
•
options in separate packages, if ordered.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. See
contact ABB technical support.
Ecodesign information (EU 2019/1781)
R1...R2
R5...R9
About this document
3AXD50000788286 Rev A EN
2021-07-01
© 2021 ABB. All rights reserved.
Original instructions.
R5...R9
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Summary of Contents for ABB ACH580-01

  • Page 1 Ecodesign information (EU 2019/1781) About this document 3AXD50000788286 Rev A EN 2021-07-01 © 2021 ABB. All rights reserved. Original instructions. Safety instructions WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do electrical installation or maintenance work.

  • Page 2: Install The Drive On The Wall

    Conduit with continuous conductivity is also allowed and must be grounded on both ends. • Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors inside continuously conductive conduit are allowed in NEC installations.
  • Page 3 R1…R4 R6…R9 × 2 × 2 × 2 × 2 × 4  Frames R1…R4: Put the drive on the wall and tighten the screws  Frame R5, IP21 (UL Type 1): Install the cable box 3×M5...

  • Page 4: Remove The Cover(S)

     Frames R5…R9: Put the drive on the wall and tighten the screws R6…R9 6. Remove the cover(s) R1…R4, IP21 (UL Type 1) R5, IP21 (UL Type 1) R5, IP21 (UL Type 1) R6…R9, IP21 (UL Type 1) R1…R9, IP55 (UL Type 12) 7.
  • Page 5 PE conductor. Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.

  • Page 6: Connection Procedure

    If necessary, install an external filter (du/dt, common mode, or sine filter). Filters are available from ABB. Frames R1…R3 have a built-in brake chopper. If necessary, you can connect a brake resistor to Note: UL (NEC) installation can include separate insulated conductors terminals R- and UDC+/R+.
  • Page 7 • Frames R8…R9: If you do not use parallel phase conductors ABB recommends that you put the conductors under the upper pressure plates. If you use parallel phase conductors, put the first conductor under the lower pressure plate and the second under the upper pressure plate.

  • Page 8: Connect The Control Cables

    Secure the conduits outside the unit mechanically. 12. Connect the control cables Make the connections according to the application. Keep the signal wire pairs twisted as near to the terminals as possible to prevent inductive coupling. Remove the rubber grommets from the cable entry for the cables to be connected. Attach cable conduits to the empty cable entry holes.
  • Page 9  Control cable installation examples This section shows examples for routing the control cables in frames R4 and R6…R9. Frames R1…R3 and R5 are similar to frame R4. R6…R9  EIA-485 embedded fieldbus connection You can connect the drive to a serial communication link with a fieldbus adapter module or the embedded fieldbus interface.

  • Page 10: Start Up The Drive

    Overview and connection diagrams for connecting the drive to the fieldbus are shown below. Fieldbus controller Termination ON Fieldbus 1) The devices at both ends on the fieldbus must have termination set to ON. 2) One device, preferably at the end on the fieldbus, must have bias set to ON.
  • Page 11 Select Commission the drive and press (Next). Select the localization you want to use and press (Next). To complete the first start assistant, select the values and settings when prompted by the assistant. Continue until the panel shows that the first start is complete. When the panel shows that the first start is complete, the drive is ready for use.

  • Page 12: Motor Overload Protection

    3381 Output phase loss All three phases are not connected to the motor. 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB. A5A0 5091 Safe torque off The Safe torque off (STO) function is active. A7CE...
  • Page 13 UL class Typical power cable sizes, 2)4) 5)6)7) current current fuse power (IEC 60269) (DIN 43620) ABB type Bussmann type 2 8) = 200...240 V, P at U = 3-phase 208/230 V, 60 Hz 04A6-2 0.75 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5...

  • Page 14: Terminal Data For The Power Cables

    1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The horsepower ratings apply to most NEMA 4-pole motors. 2) For IEC installations, ABB recommends aR fuses. See hardware manual for guidelines in selecting between aR and gG fuses, and for additional fuse alternatives.

  • Page 15: Ambient Conditions

    TT, and IT (ungrounded or high-resistance symmetrically grounded). For the installation requirements for corner-grounded systems at this altitude, contact your local ABB representative. Surrounding air temperature Operation: -15 … +50 °C (5 … 122 °F). No frost permitted. At temperatures over 40 °C (104 °F), the rated output current must be derated by 1% for each added 1 °C (1.8 °F).

  • Page 16: Technical Data

    WEEE TÜV Nord UKCA Related documents Document Code (English) ACH580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual 3AXD50000044839 ACH580 HVAC control program firmware manual 3AXD50000027537 ACx-AP-x assistant control panels user’s manual 3AUA0000085685 Drive composer PC tool user's manual...

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