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DeLUX DP Series Installation & Operation Manual

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INSTALLATION &
OPERATION MANUAL
 DP & DPSL SERIES
 DPX & DPXSL SERIES
 DPX4T SERIES
 DPX8T SERIES
© 2014
 DPX12T SERIES
DELUX MANUFACTURING COMPANY
4650 AIRPORT ROAD
 DPX16GT SERIES
KEARNEY, NEBRASKA 68848
TOLL FREE (800) 658-3240
WWW.DELUXMFG.COM

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  • Page 1 OPERATION MANUAL  DP & DPSL SERIES  DPX & DPXSL SERIES  DPX4T SERIES  DPX8T SERIES © 2014  DPX12T SERIES DELUX MANUFACTURING COMPANY 4650 AIRPORT ROAD  DPX16GT SERIES KEARNEY, NEBRASKA 68848 TOLL FREE (800) 658-3240 WWW.DELUXMFG.COM...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION GENERAL INTRODUCTION USE OF MANUAL !!!SAFETY CODE!!! SERVICE INFORMATION WARRANTY PROCEDURES DELUX STANDARD LIMITED WARRANTY SECTION INSTALLATION BEFORE DELIVERY SETUP ELECTRICAL LP FUEL SYSTEM NG FUEL SYSTEM SECTION ELECTRICAL – FUEL HOOK-UP AND CHECKOUT SECTION STARTUP PROCEDURE...

  • Page 5: General

    SECTION 1 GENERAL INTRODUCTION DELUX MFG COMPANY OF KEARNEY, NEBRASKA HAS MANY YEARS OF EXPERIENCE IN PRODUCING ENERGY SAVING, HIGH CAPACITY CONTINUOUS FLOW GRAIN DRYERS FOR BOTH FARM AND COMMERCIAL APPLICATIONS. DELUX GRAIN DRYERS ARE DESIGNED AND MANUFACTURED TO PRODUCE QUALITY GRAIN AT A PROFIT.

  • Page 6: Warranty Procedures

    WARRANTIES PROVIDED BY THAT PART’S MANUFACTURER. THIS INCLUDES, BUT IS NOT LIMITED TO, ELECTRIC MOTORS, GEARHEADS, VALVES, REGULATORS AND OTHER PARTS. DELUX MFG COMPANY IS NOT RESPONSIBLE FOR DEFECTIVE PARTS NOT OF ITS MANUFACTURE AUTHORIZATION FOR CREDIT OR REPLACEMENT UNDER WARRANTY FOR DEFECTIVE...
  • Page 7 COMPANY’S FINDINGS ON THE WARRANTY CLAIM WITHIN A REASONABLE TIME THEREAFTER. 5. IF THE PART IS FOUND TO BE DEFECTIVE BY DELUX MFG COMPANY, DELUX MFG COMPANY SHALL CREDIT THE AMOUNT OWED UNDER THE INVOICE SENT WITH THE REPLACEMENT PART EXCEPT FOR THE FREIGHT INCURRED IN SHIPPING THE REPLACEMENT PART TO PURCHASER.
  • Page 8 WARRANTY TO THE PURCHASER WITH REGARD TO, PARTS AND PRODUCTS NOT MANUFACTURED BY DELUX MFG COMPANY. IN THE EVENT AND TO THE EXTENT THAT APPLICABLE LAW DOES NOT ALLOW THE EXCLUSION OF IMPLIED WARRANTIES, THE ABOVE EXCLUSION WITH REGARD TO IMPLIED WARRANTIES MAY NOT APPLY.
  • Page 9 ORGINALLY BILLED. 2. AFTER RECEIPT OF THE RETURN PARTS TAG, SHIP THE ITEM(S) WITH PREPAID FREIGHT ALONG WITH THE RETURN PARTS TAG TO DELUX MFG. COMPANY. A 15% RESTOCKING FEE WILL BE CHARGED ON ALL MERCHANDISE RETURNED THIRTY (30) DAYS AFTER THE ORIGINAL DATE OF PURCHASE.
  • Page 10 SECTION 1 OUT OF WARRANTY SERVICE: DRYERS REQUIRING DELUX MFG COMPANY REPAIR WORK WILL BE REPAIRED AT THE STANDARD SERVICE CHARGES (HOURLY LABOR CHARGE, TRIP CHARGE (INCLUDES COST OF LODGING, MEALS, AND MILEAGE COSTS), PLUS PARTS). THE REPAIRED PARTS WILL CARRY A THIRTY(30) DAY LIMITED WARRANTY.

  • Page 11: Installation

    (APPROXIMATELY TWO (2) TIMES EACH DRYER'S RATED CAPACITY, BASED ON FIVE(5) POINT MOISTURE REMOVAL IS RECOMMENDED.) DRYER IS TO BE SET PERMANENTLY. DELUX MAINTAINS RECOMMENDED FOUNDATION DRAWINGS FOR EACH DRYER MODEL THAT SHOULD BE FOLLOWED FOR NEW INSTALLATIONS. IF ANY DOUBT, CONSULT LOCAL CERTIFIED ENGINEER FOR YOUR SEPECIFIC APPLICATION.

  • Page 12: Electrical

    SECTION 2 ELECTRICAL POWER SUPPLY - AN ADEQUATE POWER SUPPLY AND PROPER WIRING ARE IMPORTANT FACTORS FOR MAXIMUM PERFORMANCE AND LONG DRYER LIFE. ELECTRICAL SERVICE MUST BE OF ADEQUATE SIZE TO PREVENT LOW VOLTAGE DAMAGE TO MOTORS AND CONTROL CIRCUITS. SEE TABLE 2.1 FOR FULL LOAD AMPS PER DRYER MODEL. NOTE: ALL MOTORS ARE EQUIPPED FOR 230V SINGLE (1)PHASE, 208V, 240V, 380V, 415V, 480V OR 575V THREE (3)PHASE OPERATION.

  • Page 13: Lp Fuel System

    SECTION 2 LP FUEL SYSTEMS 1. CONSULT YOUR LOCAL PROPANE SUPPLIER FOR PROPER LINE SIZING REQUIREMENTS AND LOCAL GAS CODES. PROPER LINE AND PRESSURE REQUIREMENTS SHOULD BE BASED OFF OF MAXIMUM BTU/HR CONSUMPTION PER DRYER MODEL. SEE TABLE 2.2. 2. THE DRYER IS DESIGNED TO OPERATE ON LIQUID PROPANE DRAWN FROM THE SUPPLY TANK, HOWEVER INITIAL START-UP REQUIRES VAPOR TO BE DRAWN FROM THE TANK TO ALLOW THE DRYER WARM UP.
  • Page 14 SECTION 2 TABLE 2.1 FULL LOAD AMPS (DRYER ONLY) MODEL 230V 208V 240V 380V 480V 575V 55.9 MSF-31010 77.9 50.3 48.3 29.6 24.3 19.8 MSF-41515 66.2 62.9 37.2 31.6 25.4 MSF-62520 78.5 74.9 44.2 37.6 30.1 MSF-72525 50.0 DP 2510 72.0 DP 3015 99.5...
  • Page 15 SECTION 2 TABLE 2.1 – CONT’D FULL LOAD AMPS (DRYER ONLY) MODEL 230V 208V 240V 380V 480V 575V 93.2 90.9 51.2 45.6 35.2 DPX4T 5630 167.1 152.7 91.3 76.8 61.8 DPX4T 8460 177.1 172.3 95.8 86.3 66.3 DPX4T 11260 280.1 254.9 146.8 127.6...
  • Page 16 SECTION 2 TABLE 2.2 MINIMUM MAXIMUM MAX. w/ OPT. RECLAIM TEMP. BTU/HR TEMP. BTU/HR TEMP. BTU/HR TOTAL RISE RISE RISE MODEL (FT) (MILLION) (MILLION) (MILLION) MSF-31010 (10) 13,435 MSF-41515 (10) 19,150 MSF-62520 (15) 21,863 MSF-72525 (15) 24,804 DP 2510 (10) 10,077 DP 3015 (10)
  • Page 17 SECTION 2 TABLE 2.2 – CONT’D MINIMUM MAXIMUM MAX. w/ OPT. RECLAIM TEMP. BTU/HR TEMP. BTU/HR TEMP. BTU/HR TOTAL RISE RISE RISE MODEL (FT) (MILLION) (MILLION) (MILLION) DPX4T 5630 (10) 28,938 DPX4T 8460 (15) 44,043 DPX4T 11260 (20) 57,876 10.6 DPX4T 140100 (25) 79,500...

  • Page 19: Electrical - Fuel Hook-Up And Checkout

    PROPER LINE PHASING MUST ALSO BE OBSERVED. POWER SUPPLY CIRCUIT BREAKER ALL DELUX GRAIN DRYERS SHOULD BE EQUIPPED WITH A MASTER CIRCUIT DISCONNECT TO PERMIT TOTAL SHUT-DOWN OF THE DRYING SYSTEM. IT IS SUGGESTED THAT ALL WET AND DRY HANDLING EQUIPMENT BE INTERLOCKED THROUGH MASTER CIRCUIT DISCONNECT.
  • Page 20 SECTION 3 INSPECT INSIDE OF DRYER CHECK INSIDE OF DRYER SECTION FOR FOREIGN MATERIAL AND REMOVE. CHECK METERING ROLLS FOR FOREIGN OBJECTS SUCH AS BOLTS, ETC. MOTOR ROTATION FAN ROTATION: LOOKING INTO FAN OUTLET, ROTATION SHOULD BE CLOCKWISE. WHEN ELECTRICAL SERVICE IS INSTALLED, ATTENTION MUST BE PAYED TO PROPER PHASING.
  • Page 21 SECTION 4 STARTUP PROCEDURE ALL MODEL SERIES DRYERS 1. CHECK DRYER THOROUGHLY BEFORE STARTING A. CHECK AND CLEAN SCREENS IN PLENUM CHAMBER. B. CHECK METERING SYSTEM FOR FOREIGN MATERIAL AND CLEAN. C. CHECK AUGERS AND AUXILIARY EQUIPMENT FOR CORRECT ROTATION. 2.
  • Page 22 SECTION 4 B. DRYERS WITH TWO (2) OR MORE FANS ARE EQUIPPED WITH DELAY TIMERS, WHICH ALLOW ONLY ONE(1) FAN TO START AT A TIME. 8. TO START BURNER(S) A. TURN "ON" FUEL SUPPLY TO DRYER. NATURAL GAS - "OPEN" MANUAL VALVE. LP GAS - OPEN AT SUPPLY TANK.
  • Page 23 SECTION 4 SUGGESTED PLENUM TEMPERATURES BARLEY 120-140 F CORN 190-210 F FLAX 120-130 F MILO 160-180 F MUSTARD SEED 110-130 F OATS 120-140 F RICE 115-125 F 120-140 F SOYBEANS 140-160 F SUNFLOWER 120-130 F WHEAT 160-180 F FIGURE 4-A NOTE: RECOMMENDED PLENUM HIGH LIMIT SETTING: 30 TO 50°F ABOVE PLENUM TEMPERATURE.
  • Page 25 With Honeywell Modulating Motor and Maxon Butterfly Valve Introduction Your Delux grain dryer is equipped with an automatic temperature control system that is simple and takes the hassle out of continually watching the dryer for temperature fluctuations. Simply set your target plenum temperature and the controller will maintain that temperature.
  • Page 26 *** The motor is preset to 90° rotation. DO NOT ADJUST. If something has happened that has changed this setting, call Delux Mfg. Co. for instructions. *** To connect the modulating motor and butterfly valve connecting linkage, follow the steps below closely: Errors in the linkage setup will cause temperature stability problems.
  • Page 27 Initial Start-Up From Factory (Auto-Tuning) ***THIS PROCEDURE MUST BE DONE DURING INITIAL START-UP FROM FACTORY*** The temperature controller must be auto-tuned after shipping from the factory to the customer. Not performing the auto-tune may result in the plenum temperature becoming unstable during operation.
  • Page 28 Micro-Tuning From the factory, this mode is enabled. By enabling this, it allows the controller to constantly change its parameters that control the stability of the temperature system. For example: A change in gas pressure can reduce the stability of the system, but by having this enabled it can change its calculations accordingly to compensate for the difference.
  • Page 29 Minimum Flame Adjustment The minimum flame adjustment is programmed from the factory, and under normal circumstances should not have to be adjusted. 1) Hold the UP or DOWN arrow keys together for 6 seconds. “a ” should be in upper display and “set”...
  • Page 30 Alarm, Limit, Indication & Error Messages Page | 6 05/06/13...
  • Page 31 Page | 7 05/06/13...
  • Page 32 Page | 8 05/06/13...
  • Page 33 Clearing Errors & Limit Messages To clear error or limit messages press the RESET key. You may also turn main panel power “OFF” and back “ON” again. Error or Limit messages will not clear until the cause or reason for the error has been addressed.
  • Page 34 Watlow EZ-ZONE Temperature Controller / High Limit - Config. Record Setup Page To reach the Setup page hold the "up" and "down" arrow keys together for 6 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Analog Input 1 (PID) Selects the type of sensor used r0.
  • Page 35 Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Alarm 3 Selects whether the alarm trigger is a fixed value or will track set point a. t y Alarm 4 Selects whether the alarm trigger is a fixed value or will track set point a.
  • Page 36 Watlow EZ-ZONE Temperature Controller / High Limit - Config. Record Operations Page To reach the Operations page hold the "up" and "down" arrow keys together for 3 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Analog Input 1 (PID) View the process value .
  • Page 37 Watlow EZ-ZONE Temperature Controller / High Limit - Config. Record Factory Page To reach the Factory page hold the "RESET" and "Advance" arrow keys together for 6 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Custom 1 [ust Defines custom parameter to home page a[.
  • Page 38 Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Serial number of device Date of manufacture date Restore user/default settings usr. r none none Save current user settings usr. s none none Turns communications LED on or off for selected ports [.
  • Page 39 Watlow EZ-ZONE Automatic Moisture Controller Introduction Your Delux grain dryer is equipped with an automatic moisture control system that is simple and takes the hassle out of continually monitoring incoming grain for changes in moisture. To better understand the controller and how to use it, please spend a little time to familiarize yourself with common keys and the display.
  • Page 40 Automatic Moisture Set-Up Guide 1) On initial start-up with wet grain, it is advisable to let the dryter run at operating temperature for 10-20 minutes before starting the discharge process. 2) Move unload switch to “ON” position (grain unloading light will come on) to start discharge auger system.
  • Page 41 a. UP arrow key – Decreases DC voltage b. DOWN arrow key – Increases DC voltage 11) Adjust slowly so that the drive has time to react. DC voltage will not change until the UP or DOWN key is released. 12) If final moisture content is within 1 or 2 points of target moisture, minor adjustments can be made while in automatic mode.
  • Page 42 GRAIN DRYER PERFORMANCE CHART CHART # 1 DRYING CAPACITY WET BPH PER 1000 BPH-RATED CAPACITY ON YELLOW CORN MOISTURE OF DRIED GRAIN % 1200 1900 1250 1000 1550 1200 1900 1400 1100 1600 1250 1800 1000 1350 1900 1100 1450 1900 1150 1450...
  • Page 43 DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 1.22 64.15 96.23 128.30 160.38 192.46 256.61 11.0 1.34...
  • Page 44 DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 4.98 263.02 394.53 526.05 657.56 789.07 1052.09 42.0 5.10...
  • Page 45 DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 8.63 455.48 683.22 910.96 1138.70 1366.44 1821.92 72.0 8.75...
  • Page 46 DRY GRAIN UNLOADING RATE – DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 1.62 85.50 128.30 171.60 223.20 256.80 357.00 11.0 1.78...
  • Page 47 DRY GRAIN UNLOADING RATE - DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 6.64 350.70 526.00 701.40 876.48 1052.10 1402.80 42.0 6.80...
  • Page 48 DRY GRAIN UNLOADING RATE - DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 11.50 607.30 911.00 1214.60 1518.00 1821.90 2429.20 72.0 11.66...
  • Page 49 DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 2.43 128.30 192.50 256.60 320.80 385.00 513.40 11.0 2.67...
  • Page 50 DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 9.97 526.03 789.25 1052.06 1315.28 1578.50 2104.94 42.0 10.21...
  • Page 51 DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 17.26 910.93 1366.75 1821.86 2277.68 2733.50 3645.14 72.0 17.50...
  • Page 52 DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 2.63 139.00 208.50 278.00 347.60 417.10 556.10 11.0 2.90 152.90...
  • Page 53 DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 10.80 569.90 854.85 1139.80 1425.16 1710.11 2280.01 42.0 11.06...
  • Page 54 DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 18.69 986.90 1480.35 1973.80 2467.96 2961.41 3948.31 72.0 18.96...
  • Page 55 Page | 17 (Moisture Control – All Models) 6/21/2012...
  • Page 56 Alarm, Limit, Indication & Error Messages Page | 18 (Moisture Control – All Models) 6/21/2012...
  • Page 57 Page | 19 (Moisture Control – All Models) 6/21/2012...
  • Page 58 Clearing Errors & Limit Messages To clear error or limit messages press the RESET key. You may also turn main panel power “OFF” and back “ON” again. Error or Limit messages will not clear until the cause or reason for the error has been addressed.
  • Page 59 Watlow EZ-ZONE Moisture Controller - Configuration Record Setup Page To reach the Setup page hold the "up" and "down" arrow keys together for 6 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Analog Input Selects the type of sensor used r0.
  • Page 60 Watlow EZ-ZONE Moisture Controller - Configuration Record Operations Page To reach the Operations page hold the "up" and "down" arrow keys together for 3 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Analog Input View the process value .
  • Page 61 Watlow EZ-ZONE Moisture Controller - Configuration Record Factory Page To reach the Factory page hold the "RESET" and "Advance" arrow keys together for 6 seconds. Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Custom 1 [ust Defines custom parameter to home page a[.
  • Page 62 Factory DELUX Menu Instance Parameter Parameter Description Setting Setting Serial number of device Date of manufacture date Restore user/default settings usr. r none none Save current user settings usr. s none none Turns communications LED on or off for selected ports [.
  • Page 63 SECTION 5 SYSTEM OPERATION A CLEAN DRYER IS AN EFFICIENT DRYER. THOROUGH INSPECTION AND CLEANING, IF NECESSARY, OF THE PLENUM HEAT CHAMBER AND VACUUM COOLING CHAMBER IS RECOMMENDED EVERY 24 HOURS OF OPERATION. INSTALL BURNER COVERS PROVIDED WITH DRYER BEFORE CLEANING TO REDUCE AMOUNT OF DUST AND FOREIGN MATERIAL FALLING INTO FAN HUBS AND BURNERS.
  • Page 65 SECTION 6 GRAIN DRYER PERFORMANCE CHART CHART # 1 DRYING CAPACITY WET BPH PER 1000 BPH-RATED CAPACITY ON YELLOW CORN MOISTURE OF DRIED GRAIN % 1200 1900 1250 1000 1550 1200 1900 1400 1100 1600 1250 1800 1000 1350 1900 1100 1450 1900...
  • Page 66 SECTION 7 GRAIN SHRINKAGE TABLE SHRINKAGE WHEN GRAIN IS DRIED TO THESE LEVELS 1/13/2010...
  • Page 67 SECTION 8 DRYER OPERATING LOG DATE_______________ PAGE______OF_______ DRYER______________ ELEVATOR____________________________________LOCATION_______________________ GRAIN____________________REMARKS, CONDITION OR GRADE_______________________ AIR TEMPERATURES, F WET GRAIN DRY GRAIN MOISTURE TIME OF DAY AMBIENT DRYING VOLT %MOISTURE TEMP %MOISTURE REMOVED AVERAGES: SUMMARY (USE ONE OR MORE PAGES FOR A BIN, A SHIPMENT, OR A TOTAL RUN) GRAIN DESTINATION______________________TOTAL WET GRAIN DRIED_______BU.
  • Page 69 SECTION 9 SYSTEM SEQUENCE ANALYSIS AND TROUBLESHOOTING DP/DPSL, DPX/DPXSL, DPX4T, DPX8T, DPX12T AND DPX16GT SERIES MODELS 2014 MODELS TABLE OF CONTENTS SEQUENCE PAGE # MAIN CIRCUIT BREAKER "ON" * (230V-1P,240V-3P SYSTEMS ONLY) * MAIN CIRCUIT BREAKER "ON" * (380V,480V,575V-3P SYSTEMS ONLY) * POWER SWITCH (SW1) TO "ON", ENERGIZING SAFETY CIRCUIT LOAD SWITCH (SW4) TO "ON", ENERGIZING LOAD CIRCUIT.

  • Page 70: Main Circuit Breaker "On" * (230V-1P,240V-3P Systems Only)

    SECTION 9 SYSTEM SEQUENCE ANALYSIS AND TROUBLESHOOTING DP/DPSL, DPX/DPXSL, DPX4T, DPX8T, DPX12T AND DPX16GT SERIES MODELS 2014 MODELS (GENERIC SCHEMATIC-STANDARD: 900-010712) (GENERIC SCHEMATIC-WITH MOISTURELINK: 900-010713) SEQUENCE: MAIN CIRCUIT BREAKER "ON" * (230V-1P,240V-3P SYSTEMS) * ACTION: MAIN POWER LIGHT "ON", APPLIES POWER TO HIGH VOLTAGE CIRCUITS AND 120V CONTROL CIRCUIT BREAKER (CB1).

  • Page 71: Main Circuit Breaker "On" * (380V,480V,575V-3P Systems Only)

    SECTION 9 1B. SEQUENCE: MAIN CIRCUIT BREAKER "ON" *(380V,480V,575V-3P SYSTEMS)* ACTION: MAIN POWER LIGHT "ON", APPLIES POWER TO HIGH VOLTAGE CIRCUITS, STEP DOWN TRANSFORMER (XMFR5) AND 120V CONTROL CIRCUIT BREAKER (CB1). SYMPTOMS: NO MAIN POWER LIGHT (DS1). CONTROL CIRCUIT BREAKER (CB1) HAS TRIPPED. POSSIBLE CAUSES: DEFECTIVE MAIN POWER LIGHT (DS1).
  • Page 72 SECTION 9 SAFETY CIRCUIT MONITOR LIGHTS HOW THEY WORK! SAFETY CIRCUIT MONITOR LIGHTS (DS2 – DS8) INDICATE WHAT PART OF THE SAFETY CIRCUIT IS WORKING. TO FIND THE PROBLEM, PRESS THE POWER SWITCH (SW1) TO THE "ON" POSITION AND HOLD. FIND THE FIRST LIGHT THAT IS NOT "ON". THAT WILL SHOW THE DEVICE THAT IS NOT ALLOWING THE SAFETY CIRCUIT TO LOCK IN.
  • Page 73 SECTION 9 IF VOLTAGE IS PRESENT ON TERMINAL #28 (120 VOLTS) THEN CHECK FOR VOLTAGE ON TERMINAL #29 (120 VOLTS) WHILE HOLDING THE POWER SWITCH (SW1) IN THE "ON" POSITION. IF NO VOLTAGE IS PRESENT, THE PLENUM HIGH LIMIT MAY HAVE TRIPPED FROM EXCESSIVE HEAT IN THE PLENUM CHAMBER, RESET.
  • Page 74 SECTION 9 4 SECONDS WHILE THE FEEDROLLS ARE TURNING. IF VOLTAGE IS NOT PRESENT ON BOTH TERMINALS CHECK FEEDROLL MONITOR SWITCH (SW8) FOR CORRECT OPERATION AND CAM NUT ADJUSTMENT LOCATED ON FEEDROLL SPROCKET. ADJUST CAM NUT OR REPLACE FEEDROLL MONITOR SWITCH (SW8). IF VOLTAGE IS PRESENT, CHECK THE TIME DELAY RELAYS (K10 &...

  • Page 75: Load Switch (Sw4) To "On", Energizing Load Circuit

    PRESENT ON TERMINAL #27 THE FLAME SYSTEM BYPASS DELAY RELAY IS DEFECTIVE, REPLACE. NOTE: DELUX PROVIDES THREE (3) TYPES OF LOADING SYSTEMS. A. LEVELING SYSTEM.(STANDARD) (AUGER STANDARD) (DRAG CONVEYOR OPTIONAL) B. GRAVITY FLOW WITHOUT HIGH AND LOW BIN SWITCHES. (OPTIONAL) C.
  • Page 76 SECTION 9 CORRECTIVE ACTION: IF VOLTAGE IS PRESENT ON TERMINAL #39 (120 VOLTS), TURN LOAD SWITCH (SW4) TO "ON" THEN CHECK FOR VOLTAGE ON TERMINAL #46. IF VOLTAGE IS NOT PRESENT THE LOAD SWITCH (SW4) IS DEFECTIVE, REPLACE. IF VOLTAGE IS PRESENT ON TERMINAL #46 (120 VOLTS), THEN CHECK FOR VOLTAGE ON TERMINAL #47.

  • Page 77: Load Switch (Sw4) To "On", Energizing Load Circuit

    SECTION 9 TERMINAL #37 WITH SWITCH PADDLE ENGAGED. IF VOLTAGE IS NOT PRESENT THE LOW GRAIN SWITCH FRONT (SW9) IS DEFECTIVE, REPLACE. D2B. REAR LOW GRAIN SWITCH (SW10). IF VOLTAGE (120 VOLTS) IS PRESENT ON TERMINAL #37 CHECK VOLTAGE ON TERMINAL #39 WITH SWITCH PADDLE ENGAGED.

  • Page 78: Load Switch (Sw4) To "On", Energizing Load Circuit

    SECTION 9 9-10 IF VOLTAGE IS PRESENT ON TERMINAL #47 (120 VOLTS), THE GRAIN LOADING LIGHT (DS12) IS DEFECTIVE, REPLACE. IF AUXILIARY LOAD STARTER (S6) DOES NOT PULL IN AND VOLTAGE IS PRESENT AT LOAD SIDE OF COIL, THE HOLDING COIL IS DEFECTIVE, REPLACE. OVERLOAD ON AUXILIARY LOAD STARTER (S6) MAY HAVE TRIPPED FROM A MOTOR DRAWING HIGH AMPERAGE.
  • Page 79 SECTION 9 9-11 GRAIN LOADING LIGHT (DS12) "ON" BUT LOADING SYSTEM NOT RUNNING. DRYER SHUTS DOWN IMMEDIATELY OR DURING LOADING OPERATION. LOW GRAIN LIGHT(S) (DS9, DS10) STAY LIT. NO (LOW) GRAIN LOADING LIGHT (DS31). NO (HIGH) GRAIN LOADING LIGHT(S) (DS29, DS30). AUXILIARY LOADING RUNNING CONTINUALLY.
  • Page 80 SECTION 9 9-12 IF AUXILIARY LOAD STARTER(S) DOES PULL IN, CHECK LOAD SIDE OF INTERLOCK ON AUXILIARY LOAD STARTER FOR PRESENCE OF VOLTAGE (120 VOLTS). IF VOLTAGE IS PRESENT AT LOAD SIDE OF INTERLOCK, CHECK OPPOSITE SIDE OF INTERLOCK. IF NO VOLTAGE IS PRESENT, THE INTERLOCK IS DEFECTIVE, REPLACE.

  • Page 81: Fan Switch (Sw2) To "On", Hold Until All Fans Are

    SECTION 9 9-13 TRASH AND PLUGGING PROBLEM - CHECK (HIGH) GRAIN LEVEL CONTROL SWITCH(S) (SW11, SW12) FOR TRASH BUILDUP BEHIND PADDLE. F2A. (HIGH - FRONT) GRAIN LEVEL CONTROL SWITCH. IF VOLTAGE (120 VOLTS) IS PRESENT ON TERMINAL #46, CHECK VOLTAGE ON TERMINAL #50 WITH SWITCH PADDLE ENGAGED.
  • Page 82 SECTION 9 9-14 FAN AIR SENSOR(S) (AS1, AS2, AS3, AS4), SHORTED. MISC. SHORT CIRCUIT(S) IN SYSTEM. DEFECTIVE FAN SWITCH (SW2). DEFECTIVE STARTER COIL (S1, S2, S3, S4). DEFECTIVE STARTER INTERLOCK (SW14, SW15, SW16, SW17). DEFECTIVE FAN TIMER (K13, K14, K15). INCORRECT FAN ROTATION.
  • Page 83 SECTION 9 9-15 IF FAN #1 DOES NOT PULL IN AND VOLTAGE IS PRESENT AT TERMINAL #53 (120 VOLTS), CHECK LOAD SIDE OF STARTER COIL FOR PRESENCE OF VOLTAGE WHEN FAN SWITCH (SW2) IS DEPRESSED. IF VOLTAGE IS PRESENT AT LOAD SIDE OF COIL ON STARTER (S1), THE HOLDING COIL IS DEFECTIVE AND MUST BE REPLACED.

  • Page 84: Burner Switch (Sw3) To "On", Energizing Burner Circuit

    SECTION 9 9-16 TERMINAL #55 THE FAN PROVEN LIGHT (DS14) IS DEFECTIVE, REPLACE. IF VOLTAGE IS PRESENT ON TERMINAL #55 (120 VOLTS) THEN CHECK FOR VOLTAGE ON TERMINAL #56 (120 VOLTS) WHILE THE FAN(S) ARE LOCKED INTO OPERATION. IF NO VOLTAGE IS PRESENT THE FAN AIR SENSOR (AS3) IS DEFECTIVE, REPLACE.
  • Page 85 SECTION 9 9-17 SOME OR NONE OF THE BURNER PROVEN LIGHT(S) (DS20, DS21, DS22, DS23) STAY LIT. ALL BURNER PROVEN LIGHT(S) (DS20, DS21, DS22, DS23) COME "ON" MOMENTARILY THEN DRYER SHUTS DOWN. POSSIBLE CAUSES: LOW GRAIN SITUATION (LOW GRAIN LIGHT(S) (DS9, DS10) "ON"...
  • Page 86 SECTION 9 9-18 DEFECTIVE FLAME RELAY (K3). DEFECTIVE BURNER RELAY (K6). CORRECTIVE ACTION: A1A. FILL DRYER FULL OF GRAIN. A1B. TRASH AND PLUGGING PROBLEM - CHECK LOW GRAIN SWITCH(S) (SW9, SW10) FOR TRASH BUILDUP BEHIND PADDLE. A2A. FRONT LOW GRAIN SWITCH (SW9). IF VOLTAGE (120 VOLTS) IS PRESENT ON TERMINAL #35 CHECK VOLTAGE ON TERMINAL #37 WITH SWITCH PADDLE ENGAGED.
  • Page 87 SECTION 9 9-19 IF VOLTAGE IS PRESENT THE IGNITION FIRING LIGHT (DS25) IS DEFECTIVE, REPLACE. C2C. CHECK FOR VOLTAGE ON TERMINAL #6 (THERE WILL BE A 4 TO 5 SECOND DELAY BEFORE VOLTAGE WILL BE PRESENT ON TERMINAL #6). IF VOLTAGE IS NOT PRESENT ON TERMINAL #6 THE FLAME CONTROL (FC3) IS DEFECTIVE, REPLACE.
  • Page 88 SECTION 9 9-20 IF NO SPARK ON IGNITION PLUG, TRANSFORMER IS DEFECTIVE, REPLACE. D11. IF VOLTAGE IS PRESENT ON TERMINAL #12 (120 VOLTS), BURNER PROVEN LIGHT (DS20) IS DEFECTIVE, REPLACE. IF VOLTAGE IS NOT PRESENT ON TERMINAL #12, REFER TO FIREYE BULLETIN LOCATED IN SECTION 14, COMPONENT LITERATURE.

  • Page 89: Unload Switch (Sw5) To "On", Energizing Unload Circuit

    SECTION 9 9-21 WITH FLAME SYSTEM "ON", BURNER PROVEN LIGHTS (DS20, DS21) "ON", CHECK TERMINAL #14(3) (120 VOLTS) LOCATED ON THE FLAME RELAY (K1) PLUG-IN BASE. IF NO VOLTAGE IS PRESENT THE FLAME RELAY (K1) IS DEFECTIVE, REPLACE. WITH FLAME SYSTEM "ON", BURNER PROVEN LIGHTS (DS20, DS21, DS22) "ON", CHECK TERMINAL #14(3) (120 VOLTS) LOCATED ON THE FLAME RELAY (K2) PLUG-IN BASE.

  • Page 90: Metering Selector Switch (Sw6) To "Man

    SECTION 9 9-22 VOLTAGE ON TERMINAL #49. IF VOLTAGE IS NOT PRESENT THE UNLOAD SWITCH (SW5) IS DEFECTIVE, REPLACE. IF VOLTAGE IS PRESENT, THE GRAIN UNLOADING LIGHT (DS19) IS DEFECTIVE, REPLACE. IF AUXILIARY UNLOAD STARTER (S8) DOES NOT PULL IN AND VOLTAGE IS PRESENT AT LOAD SIDE OF COIL, THE HOLDING COIL IS DEFECTIVE, REPLACE.
  • Page 91 SECTION 9 9-23 DEFECTIVE DC MOTOR AND/OR BRUSHES. DEFECTIVE MANUAL SPEED CONTROL (RV1). SHORT CIRCUIT IN DC MOTOR AND/OR BRUSHES. SHORT CIRCUIT IN DC MOTOR DRIVE (SCR1). FEEDROLL MONITOR SYSTEM "OPEN" DUE TO: DEFECTIVE FEEDROLL MONITOR SWITCH (SW8) OR CAM NUT, TIMER RELAY(S) (K10, K11), OR METERING ROLLS STOPPING BECAUSE OF JAMMED METERING ROLLS OR BROKEN CHAIN.
  • Page 92 SECTION 9 9-24 DISCONNECT MOTOR WIRES AND CHECK FOR CONTINUITY. IF CONTINUITY IS PRESENT CHECK EACH WIRE TO GROUND FOR A SHORT CIRCUIT. IF A SHORT CIRCUIT IS PRESENT REPAIR OR REPLACE MOTOR. WITH POWER "OFF" AND D.C. MOTOR WIRE DISCONNECTED CHECK TERMINAL #75 TO GROUND FOR A SHORT CIRCUIT, IF A SHORT CIRCUIT IS PRESENT THE DC DRIVE (SCR1) NEEDS TO BE REPAIRED OR REPLACED.

  • Page 93: Metering Selector Switch (Sw6) To "Aut

    SECTION 9 9-25 STEP 2: SET THE METERING SELECTOR SWITCH (SW6) TO THE "MAN" POSITION. STEP 3: IR COMPENSATION ADJUSTMENT: (a.) IR COMPENSATION IS PROVIDED TO OVERCOME THE MOTOR'S NATURAL TENDENCY TO SLOW DOWN AS LOAD INCREASES. IF THE MOTOR SLOWS DOWN EXCESSIVELY AS IT IS LOADED, THE POT MARKED "IR COMP"...
  • Page 94 SECTION 9 9-26 AUTOMATIC SYSTEM SENSES GRAIN TEMPERATURE IN THE GRAIN COLUMN AND ADJUSTS THE DISCHARGE RATE AS NECESSARY TO AID IN MAINTAINING A CONSISTENT GRAIN MOISTURE LEVEL. NOTE: UNLOAD AUGER AND AUXILIARY UNLOAD SYSTEM MUST BE "ON" BEFORE METERING SYSTEM IS ENERGIZED. SYMPTOMS: RATE OF DISCHARGE CANNOT BE ADJUSTED.
  • Page 95 SECTION 9 9-27 DISCHARGE MOISTURE LEVEL. THIS TIME CAN VARY FROM APPROXIMATELY ONE (1) HOUR TO TWO (2) HOURS. CHANGING THE MANUAL MODE BEFORE STABILIZING WILL GIVE IMPROPER GRAIN MOISTURE LEVEL OUTPUTS IN THE AUTOMATIC MODE. (TIME + PATIENCE = DESIRED FINAL MOISTURE LEVEL). B1B.
  • Page 96 SECTION 9 9-28 DRYER VIBRATION CAUSE AND PREVENTON. SYMPTOMS: FAN(S) VIBRATING. (SEE FAN VIBRATION:, PAGE 9-29). DISCHARGE AUGER AND/OR LEVELING AUGER VIBRATING. DRYER NOT LEVEL. POSSIBLE CAUSES: DIRT IN FAN HUB. LOOSE FAN HUB. LOOSE FAN BLADE(S). BLADE(S) DAMAGED. LOOSE OR BROKEN MOTOR MOUNTS. DEFECTIVE FAN MOTOR BEARING(S).
  • Page 97 SECTION 9 9-29 FAN VIBRATION: CAUSE AND PREVENTION EXTREME DAMAGE CAN OCCUR FROM FAN VIBRATION. THE MAJOR CAUSE OF VIBRATION IS RELATED TO DUST ACCUMULATION AND IMPROPER MAINTENANCE OF THE FAN ASSEMBLY AND FAN MOTOR. DURING THE DRYING PROCESS, A CONSIDERABLE AMOUNT OF DUST IS DISPERSED INTO THE AIR.
  • Page 99 SECTION 10 10-1 SHUTDOWN PROCEDURE MOVE METERING ROLL DRYING SELECTOR SWITCH TO "OFF" POSITION. MOVE UNLOAD SWITCH TO "OFF" POSITION. MOVE LOAD SWITCH TO "OFF" POSITION. MOVE BURNER SWITCH TO "OFF" POSITION. HOLDING THE POWER SWITCH TO "ON" POSITION MOMENTARILY WHILE MOVING THE BURNER SWITCH TO THE "OFF" POSITION WILL ALLOW FANS TO CONTINUE TO RUN.
  • Page 101 SECTION 11 11-1 DRAWINGS PART NUMBER DRAWINGS 900-006320 FOUNDATION LAYOUT DP AND DPSL SERIES 900-006321 FOUNDATION LAYOUT DPX/SL SERIES 900-006322 FOUNDATION LAYOUT DPX4T SERIES 900-006323 FOUNDATION LAYOUT DPX8T SERIES 900-007220 FOUNDATION LAYOUT DPX12T SERIES 900-006327 ANCHORS - DPX4T-8T SERIES 900-007221 ANCHORS –...
  • Page 117 NUT - NYLON LOCK - 5/16-18UNC INSIDE OF DRYER 900-010576 PART NO.: DESCRIPTION: ILLUSTRATION-PLENUM DOOR ASSEMBLY MODELED BY: M. LANTZER OUTSIDE OF DRYER THICKNESS: MATERIAL: SCALE: 0.156 DELUX MFG. CO. DATE: Jun-24-13 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
  • Page 119 1) GRAIN FLOW ON SUPER EDGE FLIGHTING SIDE 2) IF 5FT SECTION (IF APPLICABLE) IS ALWAYS FILL END 35 36 MOTOR END 42 44 11 12 15 DRAWN BY TITLE: DELUX MFG. CO. KEARNEY, NE GARNER ASSEMBLY ILLUSTRATION DATE DP/DPSL ILLUSTRATION 01/14/09 (STARTING 2010) SCALE 0.078...
  • Page 121 YEL (14GA) BLK/YEL BLK/YEL ORN/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT STARTING WITH 2014 MODELS DRAWN BY TITLE: DELUX MFG. CO. SCHEMATIC KEARNEY, NE DP THROUGH DPX16GT SERIES DATE W/HONEYWELL MOD. SYSTEM, BLK (14GA) 10/14/13 PID MOISTURE CONTROL (STD) BLK/YEL CHK'D USED ON:...
  • Page 123 BRN/WHT YEL (14GA) YEL (14GA) ORN/WHT BLK/WHT BLK/WHT BLK/WHT BLK (14GA) STARTING WITH 2014 MODELS DRAWN BY TITLE: DELUX MFG. CO. SCHEMATIC DP THROUGH DPX16GT SERIES KEARNEY, NE DATE W/HONEYWELL MOD. SYSTEM, BLK (14GA) 10/29/13 WITH MOISTURE/LINK (OPT) BLK/YEL 2014...
  • Page 125 DESCRIPTION: DESCRIPTION: SCHEMATIC-MoistureLink AMC-W/ETHERNET I/O BASE - 2014 MODELED BY: MODELED BY: J. WEAVER THICKNESS: THICKNESS: MATERIAL: MATERIAL: SCALE: SCALE: NONE DELUX MFG. CO. DATE: DATE: Oct-30-13 KEARNEY, NE USED ON: USED ON: ECO# ECO# DESCRIPTION DESCRIPTION DATE DATE TOLERANCE:...
  • Page 127 BURNER #2 BURNER #2 BURNER #3 2 BURNER SYSTEM 3 BURNER SYSTEM STARTING WITH 2012 MODELS DRAWN BY TITLE: DELUX MFG. CO. SCHEMATIC NOTE: C OMPONENTS WITH ARE LOCATED FIREYE MicroM FLAME SYSTEM KEARNEY, NE DATE OUTSIDE OF THE CONTROL BOX.
  • Page 128 BLK/YEL-3 BURNER SYSTEM ONLY BLK/YEL-4 BURNER SYSTEM ONLY BRN/WHT RED/WHT BLU/WHT ORN/WHT STARTING WITH 2012 MODELS DRAWN BY TITLE: DELUX MFG. CO. WIRING DIAGRAM FIREYE SYSTEM BASE KEARNEY, NE DATE MicroM SERIES 07/17/12 REF: 900-010043 - SCHEMATIC CHK'D USED ON:...
  • Page 129 ORIFICE - BURNER #2 ORIFICE - BURNER #3 ORIFICE - BURNER #4 LIQUID PROPANE (VAPOR DURING STARTUP) 250 PSI MAX. DRAWN BY TITLE: DELUX MFG. CO. PLUMBING SCHEMATIC DATE KEARNEY, NE LIQUID PROPANE - NON-CSA 01/11/10 DP/DPSL, DPX/SL, 4T, 8T, 12T CHK'D...
  • Page 130 ORIFICE - BURNER #1 ORIFICE - BURNER #2 ORIFICE - BURNER #3 ORIFICE - BURNER #4 NATURAL GAS 12 PSI MAX. DRAWN BY TITLE: DELUX MFG. CO. PLUMBING SCHEMATIC DATE KEARNEY, NE NATURAL GAS - NON-CSA 01/11/10 DP/DPSL, DPX/SL, 4T, 8T, 12T CHK'D...
  • Page 131 W.A. - CATWALK SPRT BRKT 24" - END CATWALK - TAB RIGHT 200-008626 W.A. - CATWALK SPRT BRKT 24" - TOE GUARD - TAB MID SCALE 0.078 DRAWN BY TITLE: ASSEMBLY DELUX MFG. CO. CATWALK & RAILINGS DATE KEARNEY, NE GARNER WALKWAY - DP/DPSL 09/04/07 CHK'D...
  • Page 133 W.A. - CATWALK SPRT BRKT 24" - END CATWALK - TAB RIGHT 200-008622 W.A. - CATWALK SPRT BRKT 18" - 45 - TOE GRD - TAB MID *GRIPSTRUT REMOVED FOR ILLUSTRATION SCALE 0.078 DRAWN BY TITLE: DELUX MFG. CO. ASSEMBLY ILLUSTRATION KEARNEY, NE DATE DRAWING 09/05/07 GARNER WALKWAY...
  • Page 135 - 120" (7) IS NOMINAL LENGTH. RAW MATERIAL DPX12T (SHOWN), DPX8T & DPX4T MAY BE LONGER AND CAN BE USED AS SUCH. DRAWN BY TITLE: DELUX MFG. CO. SCALE 0.031 REFERENCE VIEW FOR ILLUSTRATION DRAWING KEARNEY, NE DPX & DPXSL ROOF...
  • Page 137 SCALE 0.063 2. ILLUSTRATION DRAWING SHOWN IS A 25FT DRYER. 3. GARNER AND OTHER FEATURES HAVE BEEN LEFT OFF DRAWING FOR ILLUSTRATION PURPOSES. DRAWN BY TITLE: DELUX MFG. CO. DATE KEARNEY, NE ILLUSTRATION DRAWING 0906/07 WALKWAY ON 45 DEGREE SLOPE...
  • Page 141 SECTION 12 12-1 GENERAL OPERATOR MAINTENANCE SAFETY CODE---------USE CAUTION IN OPERATING THIS EQUIPMENT. THE DESIGN AND MANUFACTURE OF THIS DRYER IS DIRECTED TOWARD OPERATOR SAFETY. USE EXTREME CAUTION IN WORKING AROUND HIGH SPEED FANS, GAS FIRED BURNERS, DISCHARGE AUGERS, AND AUXILIARY AUGERS, WHICH MAY START WITHOUT WARNING WHEN THE DRYER IS OPERATING ON AUTOMATIC CONTROLS.
  • Page 142 SECTION 12 12-2 DURING SEASON INSPECT PLENUM AND COOLING CHAMBERS DAILY. CLEAN OUT ANY ACCUMULATION OF DIRT, CHAFF, FINES, ETC. CHECK FEEDROLLS FOR PROPER GRAIN FLOW. CHECK CHAIN AND BELT ALIGNMENT DAILY. INSPECT EXTERIOR SCREENS FOR PLUGGING--CLEAN FOR EFFECTIVE DRYING. POST SEASON SERVICE TURN OFF ALL FUEL AND POWER TO THE DRYER.
  • Page 143 REPLACEMENT PARTS  DP & DPSL SERIES  DPX & DPXSL SERIES  DPX4T SERIES  DPX8T SERIES  DPX12T SERIES  DPX16GT SERIES...
  • Page 145 PHASE CONVERTER: [ ]YES [ ]NO CONTROL BOX DOOR LOCKS: AUSTIN - KEY #BP112 ------------------------------------------------------------------------------- CONTROL CIRCUIT PART DESCRIPTION - INFORMATION DELUX PART NUMBER DISTRIBUTION BLOCK: 2 POLE 350 MCM 005-004765 DISTRIBUTION BLOCK: 3 POLE 350 MCM 005-003090 DISTRIBUTION BLOCK: 3 POLE 600 MCM...
  • Page 146 SPECS-2014 2 OF 12 FAN SAIL SENSOR(S): HONEYWELL - S437A 1009 009-005213 FAN SAIL SENSOR WIDE ALUM. PADDLE: 100-009039 FAN SAIL SENSOR SOLID PADDLE: 100-007228 FAN SAIL SENSOR PERFORATED PADDLE: 100-008698 FAN VACUUM SWITCH: BEC R72-C1-ID-192 009-003435 TUBE ASS’Y.- AIR SENSOR – COPPER W/MESH COVER 400-006729 ELBOW 90 DEG 1/4"...
  • Page 147 FILL AUGER LEVEL CONTROL SWITCH: TILT SWITCH 010-003392 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE MOTOR END 400-009196 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE FILL END (40’) 400-009197 LOW GRAIN SHUTDOWN CONTROL SWITCH: SIDE PLUNGER SWITCH(BZE6-2RN) 010-003386 LOW GRAIN LIGHT(S): NEON –...
  • Page 148 SPECS-2014 4 OF 12 DISCHARGE/LEVELING 8" AUGER SECTION FOR 1 1/4" SHAFTS 10FT: 200-006724 INTERMEDIATE 10FT: (SUPER EDGE FLIGHTING) LEVELING 8" AUGER SECTION FOR 1 1/4" SHAFTS REAR 5FT: 200-006721 NON MOTOR END (SUPER EDGE FLIGHTING) LEVELING 8" AUGER SECTION FOR 1 1/4" SHAFTS REAR 10FT: 200-006720 NON MOTOR END (SUPER EDGE FLIGHTING)
  • Page 149 SPECS-2014 5 OF 12 LEVELING AUGER SHEAVE TRIPLE GROOVE: 3-B15.4-QD 056-007873 LEVELING AUGER BUSHING: SK-1 1/4" BORE 056-006830 LEVELING MOTOR SHEAVE SINGLE GROOVE: 1-B3.4QD 056-005371 LEVELING MOTOR SHEAVE DOUBLE GROOVE: 2-B3.4QD 056-005373 LEVELING MOTOR SHEAVE TRIPLE GROOVE: 3-B3.4QD 056-006833 BUSHING LEVELING AUGER MOTOR: SH- 7/8"...
  • Page 150 FEEDROLL MONITOR PANEL SWITCH: TOGGLE - SPST - OFF/ON 010-005475 FEEDROLL TIME DELAY RELAY: (8)PIN DPDT - 120V - 15 SEC. 007-009166 RELAY SOCKET: (8) PIN 120V - FEEDROLL MONITOR TIME DELAY 007-008938 FEEDROLL MONITOR SENSOR SWITCH: SWITCH – ROLLER 010-005767 FEED ROLL MONITOR CAM: DELUX 200-006019...
  • Page 151 SPECS-2014 7 OF 12 ------------------------------------------------------------------------------- DRY UNLOAD SYSTEM (DISCHARGE 8" AUGER OR DRAG CONVEYOR) UNLOAD SWITCH: TOGGLE - SPST - OFF/ON 010-005475 GRAIN UNLOADING LIGHT: NEON - CLEAR 019-009259 DISCHARGE 8" AUGER KITS W/ 1 1/4" SHAFTS (SUPER EDGE FLIGHTING) INCLUDES: AUGER(S), SHAFTS, BOLTS/NUTS, SPLIT BEARINGS &...
  • Page 152 SPECS-2014 8 OF 12 DISCHARGE 8" AUGER EXTENSION TROUGHS INCLUDES: ONLY THE TROUGH - NO TOP/AUGERS OR HARDWARE DISCHARGE 8" AUGER TROUGH EXTENSION: 1’ 200-005396 DISCHARGE 8" AUGER TROUGH EXTENSION: 1’ 6” (18”) 200-005848 DISCHARGE 8" AUGER TROUGH EXTENSION: 2’ 200-005413 DISCHARGE 8"...
  • Page 153 SPECS-2014 9 OF 12 DISCHARGE DRAG CONVEYOR DRAG CHAIN: SIZE 8” 2-5/8” PITCH (STRAIGHT W/UHMW PADDLES-PER FT) 054-006838 DRAG CHAIN: CONNECTING LINK FOR 8” CHAIN STRAIGHT PADS 054-006836 DRAG CHAIN: SPROCKET 9 TOOTH, 1 15/16” BORE (2-5/8” PITCH) 054-006837 DRAG CHAIN: SPROCKET 14 TOOTH, 1 15/16” BORE (2-5/8” PITCH) 054-008206 UHMW PADDLE REPLACEMENT 2-5/8”...
  • Page 154 SPECS-2014 10 OF 12 KNOB: POT MANUAL SPEED CONTROL SCR 006-000713 SCR SELECTOR SWITCH MAN/AUTO: TOGGLE - DPDT ON/OFF/ON 010-003132 DC VOLTMETER: SIMPSON MODEL 1227 0 TO 100VDC 017-007946 MOISTURE RELAY: (8)PIN - DPDT - 120V 007-000725 RELAY SOCKET: 8 PIN 120V - MOISTURE 007-008938 --- OR --- (OPTIONAL MOISTURELINK MOISTURE CONTROLS)
  • Page 155 SPECS-2014 11 OF 12 VAPORIZER: 16” ROUND FIN (8-ROW) 031-003094 VAPORIZER: 24” ROUND FIN (12-ROW) 031-003095 LIQUID PROPANE REGULATOR: REGO 1/2" MAX 028-003012 LIQUID PROPANE REGULATOR: 2", 8-20# 028-006316 TEMP. CONTROL BUTTERFLY VALVE W/LINKAGE KIT: MAXON 1-1/4” 028-010346 TEMP. CONTROL BUTTERFLY VALVE W/LINKAGE KIT: MAXON 2” 028-010347 TEMPERATURE CONTROL MODULATING MOTOR: HONEYWELL M7284A2004/U 004-010348...
  • Page 156 SPECS-2014 12 OF 12 ------------------------------------------------------------------------------- LABELS AND DECALS DECAL: "DELUX" - 6" HIGH - BLUE 018-006813 LABEL: "CAUTION DO NOT ENTER" 018-002407 LABEL: "DANGER HIGH VOLAGE" 018-001070 LABEL: "START-UP PROCEDURE" 018-007949 LABEL: "FACTORY - SALES * SERVICE * PARTS 018-006254 LABEL: "WARNING "STOP"...
  • Page 157 SPECIFICATION CHARTS  DP & DPSL SERIES  DPX & DPXSL SERIES  DPX4T SERIES  DPX8T SERIES  DPX12T SERIES  DPX16GT SERIES...
  • Page 159 COMBINATON STARTERS – SIEMENS (2014) SIEMENS CATALOG NUMBER ------------------------------------------------------------------------------------------------------------------------ DELUX PART NUMBER 240V 3P COMBINATION OVERLOAD * ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074...
  • Page 160 480V 3P COMBINATION OVERLOAD * ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201DP32 3RV2925-5EB 3RA6911-1A INCL.
  • Page 161 575V 3P COMBINATION OVERLOAD * ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL.
  • Page 162 380V 3P COMBINATION OVERLOAD * ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201DP32 3RV2925-5EB 3RA6911-1A INCL.
  • Page 163 208V 3P COMBINATION OVERLOAD * ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA61201CP32 3RV2925-5EB 3RA6911-1A INCL. 1.0 – 4.0 001-010064 001-010074 001-010076 3RA61201DP32 3RV2925-5EB 3RA6911-1A INCL. 3.0 – 12.0 001-010065 001-010074 001-010076 3RA61201DP32 3RV2925-5EB 3RA6911-1A INCL.
  • Page 164 230V 1 Phase COMBINATION OVERLOAD *ADDITIONAL MOTOR TERM. BLOCK STARTER CONTACT AUX. CONTACT RANGE AMPS (FOR UL508 TYPE E) 3RA2120-1HA24-0AK6 3RV2928-1H 3RV2901-1A 3RH2921-1DA11 5.5 - 8 001-010081 001-010079 001-010078 001-010080 3RA2120-1KA24-0AK6 3RV2928-1H 3RV2901-1A 3RH2921-1DA11 9 - 12.5 11.5 001-010082 001-010079 001-010078 001-010080 3RA2120-4AA26-0AK6...
  • Page 165 FAN PITCH SETTINGS - ALL MODELS GREENHECK FANS 60Hz 1750 RPM 230V-1P; 208V-3P; 240V-3P; 480V-3P; 575V-3P MODEL PITCH MODEL PITCH DIA. DIA. (DEG.) (DEG.) MSF-31010 10FT 38” DPXSL 5030 10FT 38” MSF-41515 10FT 38” DPXSL 8050 15FT 38” MSF-62520 15FT 38”...
  • Page 167 1 OF 2 BTURATE.doc AIR AND HEAT SPECIFICATIONS DRYING NUMBER BTU - MILLION AIRFLOW 210 OPERATING TEMP. MODEL BURNERS AMBIENT TEMPERATURE 0° 10° 20° 40° 60° 70° MSF-31010-CF 13435 3.05 2.90 2.76 2.47 2.18 2.03 MSF-31010-AB 13435 3.05 2.90 2.76 2.47 2.18 2.03...
  • Page 168 2 OF 2 BTURATE.doc AIR AND HEAT SPECIFICATIONS DRYING NUMBER BTU - MILLION AIRFLOW 210 OPERATING TEMP. MODEL BURNERS AMBIENT TEMPERATURE 0° 10° 20° 40° 60° 70° DPX-SL 5030 22896 4.45 4.20 3.96 3.46 2.97 2.72 DPX-SL 8050 41022 7.97 7.53 7.09 6.20...
  • Page 169 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER MSF-31010-CF 10FT 38" 100-003146 100-003145 9/32 MSF-31010-AB 10FT 38" 100-003146 100-003145 9/32 MSF-41515-CF 10FT 38" 100-003146 100-003145 9/32 MSF-41515-AB 10FT 38" 100-003146 100-003145 9/32 MSF-62520-CF 15FT 38" 100-006961 29/64 100-006953 5/16 MSF-62520-AB 15FT 38"...
  • Page 170 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER 4525 10FT 38" 100-006962 15/32 100-006955 11/32 7040 15FT 38" 100-006961 29/64 100-006953 5/16 9050 20FT 38" 100-006962 15/32 100-006955 11/32 13575 30FT 38" 100-006962 15/32 100-006955 11/32 180100 40FT 38" 100-006962 15/32 100-006955...
  • Page 171 ORIFICE PART NUMBERS ORIFICE DIA PART NUMBER ORIFICE DIA PART NUMBER (.125) 031-002168 7/16 (.421) 100-006960 (.250) 100-006950 29/64 (.453) 100-006961 17/64 (.265) 100-006951 15/32 (.468) 100-006962 9/32 (.281) 100-003145 31/64 (.484) 100-006963 19/64 (.296) 100-006952 (.500) 100-003808 5/16 (.312) 100-006953 33/64 (.515) 100-006964...
  • Page 173 1 OF 2 FUEL TRAIN-MOD-RND FIN VPRZR.doc FUEL TRAIN W/MODULATING SYSTEM & ROUND FIN VAPORIZER PIPE SIZES L.P. L.P. L.P. MANIFOLD MANIFOLD LIQUID VAPORIZER VAPOR SOLENOID BUTTERFLY VALVES SIZES REGULATOR, VALVE VALVE & PIPE ROUND FIN VALVES & PIPE MODEL &...
  • Page 174 2 OF 2 FUEL TRAIN-MOD-RND FIN VPRZR.doc FUEL TRAIN W/MODULATING SYSTEM & ROUND FIN VAPORIZER PIPE SIZES L.P. L.P. L.P. MANIFOLD MANIFOLD LIQUID VAPORIZER SOLENOID BUTTERFLY VAPOR VALVE SIZES REGULATOR, VALVE VALVE ROUND FIN VALVES & PIPE MODEL & PIPE &...
  • Page 175 1 OF 2 DIS-STD-230V-240V-480V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-31010-CF 1P AUGER-8" 1HP-1750RPM-60HZ-115/230V-1P 004-006471 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-31010-AB 1P...
  • Page 176 2 OF 2 DIS-STD-230V-240V-480V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX-SL 5030 AUGER-8" 1HP-1750RPM-60HZ-240/480V-3P 004-005415 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX-SL...
  • Page 177 1 OF 2 DIS-STD-380V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8"...
  • Page 178 2 OF 2 DIS-STD-380V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
  • Page 179 1 OF 2 DIS-STD-575V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8"...
  • Page 180 2 OF 2 DIS-STD-575V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
  • Page 181 1 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER AUGER SHAFT MODEL ROLLS REDUCER REDUCER 31010-CF 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 31010-AB 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 41515-CF 1P 4016-1...
  • Page 182 2 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 4525 4032-1 4016-1 4016-7/8 4024-1 1/4 7040 4032-1 4016-1 4016-7/8 4024-1 1/4 9050 4032-1 4016-1...
  • Page 183 1 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 41515-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 41515-AB 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-AB 4016-1 4012-1...
  • Page 184 2 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER DPX4T 5630 4032-1 4024-1 4016-7/8 4020-1 1/4 DPX4T 8460 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T 11260 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T...
  • Page 185 1 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 31010-CF 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 31010-AB 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 41515-CF 1P AUGER-8”...
  • Page 186 2 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1750RPM-60HZ-240/480V-3P-143T- 7/8-CLASS B 004-002355 7040 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B 004-002673 9050 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B...
  • Page 187 1 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 41515-AB AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 62520-CF AUGER-8" 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 62520-AB AUGER-8”...
  • Page 188 2 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 7040 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 9050 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 13575 AUGER-8”...
  • Page 189 1 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR - 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 41515-AB AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 62520-CF AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 62520-AB AUGER-8"...
  • Page 190 2 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR – 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 7040 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 9050 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 13575 AUGER-8"...
  • Page 191 1 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-31010-CF 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-31010-AB 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-41515-CF 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-41515-AB 1P...
  • Page 192 2 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING 4525 1B3.4 SH 7/8 1B18.4 SK 1-1/4 7040 2B3.4 SH 7/8 2B18.4 SK 1-1/4 9050 2B3.4 SH 7/8 2B18.4 SK 1-1/4 13575 2B3.4 SH 1-1/8...
  • Page 193 1 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-41515-CF 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-41515-AB 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-62520-CF 2B3.4 SH 7/8 2B15.4 SK 1-1/4 MSF-62520-AB 2B3.4 SH 7/8...
  • Page 194 2 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING DPX4T 5630 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 8460 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 11260 2B3.4 SH 1-1/8 2B15.4 SK 1-1/4 DPX4T 140100...
  • Page 195 SHIPPING LISTS  DP & DPSL SERIES  DPX & DPXSL SERIES  DPX4T SERIES  DPX8T SERIES  DPX12T SERIES  DPX16GT SERIES...
  • Page 197 DATE: 06-27-13 S-DPX-SL.DOC PAGE 1 OF 1 MODEL:_____________________LENGTH_______FT SERIAL NO:____-____-_____-_______-________ SHIPPING LIST - ERECTION - SPLICE PLATES AND HARDWARE DPX AND DPXSL MODELS ==================== ITEM PART NUMBER PART DESCRIPTION 100-005261 SPLICE PLATE SHORT 100-005262 SPLICE PLATE LONG 100-006356 SPLICE PLATE PLENUM 040-002739 5/16 X 3/4 040-001483...
  • Page 198 DATE: 06-27-13 S-DPX4T-.DOC PAGE 1 OF 1 MODEL:_____________________LENGTH_______FT SERIAL NO:____-____-_____-_______-________ SHIPPING LIST - ERECTION - SPLICE PLATES AND HARDWARE DPX4T MODELS ============ ITEM PART NUMBER PART DESCRIPTION 100-005261 SPLICE PLATE SHORT 100-005262 SPLICE PLATE LONG 100-006356 SPLICE PLATE PLENUM 040-002739 5/16 X 3/4 040-001483 BOLT-WL 3/8 X 1...
  • Page 199 DATE: 06-27-13 S-DPX8T-.DOC PAGE 1 OF 1 MODEL:_____________________LENGTH_______FT SERIAL NO:____-____-_____-_______-________ SHIPPING LIST - ERECTION - SPLICE PLATES AND HARDWARE DPX8T MODELS ============ ITEM PART NUMBER PART DESCRIPTION 100-005261 SPLICE PLATE SHORT 100-005262 SPLICE PLATE LONG 100-006356 SPLICE PLATE PLENUM 040-002739 5/16 X 3/4 040-002193 BOLT-WL 3/8 X 3/4...
  • Page 200 DATE: 04-04-12 S-DPX12T-16GT-.DOC PAGE 1 OF 1 MODEL:_____________________LENGTH_______FT SERIAL NO:____-____-_____-_______-________ SHIPPING LIST - ERECTION - SPLICE PLATES AND HARDWARE DPX12T/DPX16GT MODELS ===================== ITEM PART NUMBER PART DESCRIPTION 100-005261 SPLICE PLATE SHORT 100-005262 SPLICE PLATE LONG 040-002739 5/16-18UNC X 3/4 040-002193 BOLT 3/8-16UNC X 3/4 040-001483 BOLT 3/8-16UNC X 1...
  • Page 201 DATE: 12-16-13 WORD-S-G-DP-1P PAGE 1 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY – MSF/DP MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 1P - DENOTES 230V-1P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)10...
  • Page 202 DATE: 12-16-13 WORD-S-G-DP-1P PAGE 2 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY – MSF/DP MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 1P - DENOTES 230V-1P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)10...
  • Page 203 DATE: 01-06-14 WORD-S-G-MSDP-240/480V PAGE 1 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 204 DATE: 01-06-14 WORD-S-G-MSDP-240/480V PAGE 2 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 205 DATE: 01-06-14 WORD-S-G-MSDP-380V PAGE 1 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 206 DATE: 01-06-14 WORD-S-G-MSDP-380V PAGE 2 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 207 DATE: 01-06-14 WORD-S-G-MSDP-575V PAGE 1 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 208 DATE: 01-06-14 WORD-S-G-MSDP-575V PAGE 2 OF 2 MODEL: __________________LENGTH______FT SERIAL NO:____-____-____-_____-_______ SHIPPING LIST - GARNER ASSEMBLY - MSF/DP/DPSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P - DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 209 DATE: 01-12-10 WORD-S-G-DPX-240/480V PAGE 1 OF 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 210 DATE: 01-12-10 WORD-S-G-DPX-240/480V PAGE 2 OF 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 211 DATE: 01-12-10 S-G-DPX-380V PAGE 1 OF 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 212 DATE: 01-12-10 S-G-DPX-380V PAGE 2 0F 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 213 DATE: 01-12-10 S-G-DPX-575V PAGE 1 OF 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 214 DATE: 01-12-10 S-G-DPX-575V PAGE 2 OF 2 MODEL:_______________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX/DPXSL MODELS PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT) 10...
  • Page 215 DATE: 01-12-10 S-G-DPX4-8T-240/480V PAGE 1 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 216 DATE: 01-12-10 S-G-DPX4-8T-240/480V PAGE 2 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 217 DATE: 01-12-10 S-G-DPX4-8T-380V PAGE 1 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 218 DATE: 01-12-10 S-G-DPX4-8T-380V PAGE 2 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 219 DATE: 01-12-10 S-G-DPX4-8T-575V PAGE 1 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 220 DATE: 01-12-10 S-G-DPX4-8T-575V PAGE 2 OF 2 MODEL:________________LENGTH SERIAL NO:____-____-___-_____-_____ SHIPPING LIST - GARNER ASSEMBLY - DPX4T/DPX8T PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 221 DATE: 01-14-13 S-G-DPX12T-16GT-240/480V DOC. PAGE 1 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 222 DATE: 01-14-13 S-G-DPX12T-16GT-240/480V DOC. PAGE 2 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 240V/480V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 223 DATE: 01-14-13 S-G-DPX12T-16GT-380V DOC. PAGE 1 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 224 DATE: 01-14-13 S-G-DPX12T-16GT-380V DOC. PAGE 2 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 380V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 225 DATE: 01-14-13 S-G-DPX12T-16GT-575V DOC. PAGE 1 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 226 DATE: 01-14-13 S-G-DPX12T-16GT-575V DOC. PAGE 2 OF 2 MODEL:_____________________LENGTH SERIAL NO:____-____-____-______-________ SHIPPING LIST - GARNER ASSEMBLY – DPX12T & DPX16GT PARTS LISTED ARE FOR AUGERS W/ 1 1/4" SHAFTS 3P – DENOTES 575V-3P DRYERS W/ 8" OR W/O 8" INDICATES WITH OR WITHOUT 8" DIA FILLING HOLE PART NUMBER PART DESCRIPTION (FT)
  • Page 227 COMPONENT LITERATURE  DP & DPSL SERIES  DPX & DPXSL SERIES  DPX4T SERIES  DPX8T SERIES  DPX12T SERIES  DPX16GT SERIES...
  • Page 315 10 - 30.1 - 5 Gas Electro-mechanical Valves - 10/09 Valve model number description Every MAXON gas electro-mechanical valve can be accurately identified by the model number shown on the valve nameplate. The example below shows a typical gas electro-mechanical valve model number, along with the available choices for each item represented in the model number.
  • Page 316 10 - 30.1 - 6 Gas Electro-mechanical Valves - 10/09 Valve model cross reference MAXON valve model numbers have changed to intelligent coded model numbers for easy identification and specification. Valves manufactured prior to October 1, 2008 will contain an older model number system which can be easily cross referenced with the chart below.
  • Page 317 10 - 30.1 - 7 Gas Electro-mechanical Valves - 10/09 Valve body assembly options & specifications Normally-closed shut-off valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4”...
  • Page 318 10 - 30.1 - 8 Gas Electro-mechanical Valves - 10/09 Normally-open vent valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4” A, C 1, cast iron 1, 2, 4 8618...
  • Page 319 10 - 30.1 - 9 Gas Electro-mechanical Valves - 10/09 Valve actuator options Automatic reset valves Solenoid OR Nominal Flow Normal Area Motor Motor Switch circuit board pipe size capacity position classification voltage timing options voltage 3/4” A, B, C, D, E, F, G A, B C, D, E 1, 2 0, 1, 2, 3, 4...
  • Page 320 10 - 30.1 - 10 Gas Electro-mechanical Valves - 10/09 Manual reset valves Nominal Flow Normal Area Solenoid Handle side Switch pipe size capacity position classification voltage plate options options A, B, C, D, E, F, G A, B, C, D, E 0, 1, 2, 3 A, B, C, D, F, G A, B, C, D, E...
  • Page 321 10 - 30.1 - 11 Gas Electro-mechanical Valves - 10/09 Valve body assembly specifications 1) Body 2) Bonnet 3) Seat 4) Disc 5) Follower ring 6) Seat o-ring 7) Body o-ring 8) Wavy spring 9) Stem 10) Spring pin 11) Stem o-ring 12) Striker plate 13) Bumper 14) Flow direction...
  • Page 322 10 - 30.1 - 12 Gas Electro-mechanical Valves - 10/09 Valve body assembly - gas compatibility Agency approvals Suggested material options and certifications MOPD code rating CE [4] Body seals Body & Trim & bumper bonnet package A, B, C, E, F 1, 2, 5, 6 1, 2 Std.
  • Page 323 10 - 30.1 - 13 Gas Electro-mechanical Valves - 10/09 Electrical data General MAXON shut-off valves are electrically actuated from a power source. Standard assemblies include an internal holding solenoid or clutch and printed circuit board. Position switch wiring diagrams (reproduced below) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional switches.
  • Page 324 10 - 30.1 - 14 Gas Electro-mechanical Valves - 10/09 Figure 2: Normally-open valves 26379P NORMALLY OPEN VALVE VCS-1 VCS-2 VOS-1 VOS-2 Standard and CP valves L(+) N(-) SPDT SPDT SPDT SPDT DPDT DPDT VCS-2 VOS-1 GENERAL PURPOSE AREA DIVISION 2 AREA VCS-1 VOS-2 SPDT...
  • Page 325 10 - 30.1 - 18 Gas Electro-mechanical Valves - 10/09 Dimensions and weights Valve bodies: 3/4” (DN20) to 3” (DN80) Body connection A & C Body connection B, D & H 1) (2) 1/4” NPT test connection Body connection E Body connection F Approximate dimensions (in mm) Approximate weight (in kg)
  • Page 326 10 - 30.1 - 19 Gas Electro-mechanical Valves - 10/09 Valve actuators: 3/4” through 1-1/2” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test connection 3) Terminal block cover Manual reset type (SMM11, SMM21, SMM12, SMM22)
  • Page 327 10 - 30.1 - 20 Gas Electro-mechanical Valves - 10/09 Valve actuators: 2” through 3” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test con- nection 3) Terminal block cover Manual reset type SMM11, SMM21, SMM12, SMM22)
  • Page 328 10 - 30.1 - 24 Gas Electro-mechanical Valves - 10/09 Available top assembly positions The valve top assembly can be positioned on the body in four different orientations. See sketches below to determine the designation of the required orientation for your application. Position “R”...
  • Page 329 10 - 30.1 - 27 Gas Electro-mechanical Valves - 10/09 Valve actuator spare part identification 3/4” standard flow through Manual reset actuator Automatic reset actuator 4” CP actuators (side view) (side view) 1) Nameplate 2) Solenoid 3) VOS motor limit/signal switch for normally- closed valve;...
  • Page 330 10 - 30.1 - 28 Gas Electro-mechanical Valves - 10/09 Please read the operating and mounting instructions before using the equipment. Install the equipment in compliance with the prevailing regulations. Bedrijfs- en montagehandleiding voor gebruik goed lezen! Apparaat moet volgens de geldende voorschriften worden geïnstalleerd.
  • Page 331 10 - 30.1 - 29 Gas Electro-mechanical Valves - 10/09 The installation, operation and maintenance instructions contain important information that must be read and followed by anyone operating or servicing this product. Do not operate or service this equipment unless the instructions have been read. IMPROPER INSTALLATION OR USE OF THIS PRODUCT COULD RESULT IN BODILY INJURY OR DEATH.
  • Page 332 10 - 30.1 - 30 Gas Electro-mechanical Valves - 10/09 Component identification Automatic (motorized) valve Manual valve Current model designation Current model designation (former model designation) (former model designation) SMA11 (5000), CMA11 (5000 CP), SMM11 (808), CMM11 (808 CP), SMM21 (STO-M) SMA21 (STO-A), CMA21 (STO-A-CP) 1) Access cover screws 2) Access cover...
  • Page 333 10 - 30.1 - 31 Gas Electro-mechanical Valves - 10/09 Installation A gas filter or strainer of 40 mesh (0.6 mm) or smaller is recommended in the fuel gas piping to protect the downstream safety shut-off valves. Properly support and pipe the valve in the direction of the flow arrow on the valve body. Valve seats are directional. Sealing will be maintained at full rated pressures in one direction only.
  • Page 334 10 - 30.1 - 32 Gas Electro-mechanical Valves - 10/09 Actuator assembly rotation MAXON electro-mechanical valves should be ordered in a configuration compatible with planned piping. If valve orientation is not correct, the actuator assembly can be rotated in 90° increments around the valve body centerline axis using the procedure below.
  • Page 335 10 - 30.1 - 33 Gas Electro-mechanical Valves - 10/09 Field installation of valve position switch General Shut off fuel supply upstream of valve, then de-energize valve electrically. Remove terminal block and access cover to provide access, being careful not to damage gaskets. Compare with illustrations below to identify your valve type.
  • Page 336 10 - 30.1 - 34 Gas Electro-mechanical Valves - 10/09 Wand position (for normally-closed valves) VOS switch wand should be VCS switch wand should be actuated from above actuated from below Mounting brackets Mounting bracket A Mounting bracket B VCS switch mounts on back of bracket 3”, 4”, 6”...
  • Page 337 10 - 30.1 - 37 Gas Electro-mechanical Valves - 10/09 Maintenance instructions MAXON electro-mechanical valves are endurance tested far in excess of the most stringent requirements of the various approval agencies. They are designed for long life even if frequently cycled, and to be as maintenance-free and trouble-free as possible. A valve operational test should be performed on an annual basis.
  • Page 339 LP Systems SERIES 8210 Gas Shutoff Valves 8214 1/4" to 3/4" NPT 8262 226787 Features • 2-Way Normally Closed operation. • For liquid petroleum gases (propane) in both liquified and gaseous states. • Applications such as grain dryers, incinerators, space heaters, etc.
  • Page 340 SERIES 8210 8214 8262 226787 Specifications Approx. Operating Pressure Pipe Orifice Shipping Capacity Differential (psi) Agency Size Size Max. Fluid Const. Weight (ins.) (ins.) Flow Btu/hr. Min. Max. Temp.˚F Catalog Number Ref. Wattage (lbs) COMBUSTION (Fuel Gas) - NORMALLY CLOSED 0.35 27,250 8262G232B...
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  • Page 355 MEGR-1630 HIGH FLOW GAS REGULATOR Instruction Manual- Look Inside For: Description Installation Overpressure Protection Startup and Adjustment Shutdown Maintenance Parts Ordering Parts List Marshall Excelsior Company Marshall, MI 49068 269-789-6700 FAX 269-781-8340 www.marshallexcelsior.com The contents of this publication are for informational purposes only. While every effort has been made to ensure accuracy, these contents are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or for their use or applicability.
  • Page 356 DESCRIPTION: MEGR-1630 is a spring loaded, self operated pressure regulator for use with inlet pressures as high as 1500 PSIG and outlet pressures between 3 and 500 PSIG. INSTALLATION: Qualified personnel only should perform installation, operation and maintenance in accordance with NFPA 54 &...
  • Page 357 NOTE: The sum of the outlet pressure and the maximum pressure differential must be greater than the inlet pressure. CAUTION: The maximum outlet emergency pressure (casing pressure) is 550 psig. This number takes precedence over the maximum outlet pressure above the pressure setting. VENTS: The MEGR-1630 pressure regulator is supplied with a screened vent assembly in the 1/4 NPT bonnet vent hole.
  • Page 358 following these procedures, refer to the diagram for item number locations unless otherwise directed. Assembly is the reverse of these procedures. Replacing the Orifice, Valve Disk Assembly and Lever 1. Disconnect the piping from the inlet housing (item 19) 2. Remove 4 screws (item 18) and the housing 3.
  • Page 359 PARTS LIST ITEM DESCRIPTION Nameplate Drive Screws (4 Req'd) Adjusting Screw (See Table 1) Hex Nut Upper Spring Guide (0-275 psig Pressure Range) Upper Spring Guide (over 275 psig Pressure Range) Bonnet - Iron Spring (See Table #1) Screw Lower Spring Guide (0-275 psig Pressure Range) Lower Spring Guide (over 275 psig Pressure Range) Diaphragm - Neoprene Hex Nut (4 Req'd)
  • Page 383 ADVERSELY AFFECTS THE FLOW CHARACTERISTICS OF THE SUNFLOWER SEEDS. NEVER LEAVE DRYER UNATTENDED WHILE DRYING SUNFLOWERS. ALL DELUX DRYERS ARE EQUIPPED WITH METER ROLL UNLOADING SYSTEMS AND SHOULD BE CHECKED FOR UNIFORM GRAIN MOVEMENT BY OBSERVING DOWNWARD MOVEMENT OF SUNFLOWERS IN THE GRAIN COLUMNS AND BY OCCASIONALLY STOPPING THE LOAD OPERATION TO OBSERVE THE LEVEL OF THE TOP SURFACE OF THE GRAIN.

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