1. Manuals
  2. Brands
  3. DeLUX Manuals
  4. Dryer
  5. MSF
  6. Operation manual

DeLUX MSF Operation Manual

Grain dryer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operation Manual
Grain Dryer
2016 MODELS:
MSF-DP-DPSL-DPXSL-DPX4T-DPX8T-DPX12T-DPX16GT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MSF and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for DeLUX MSF

Summary of Contents for DeLUX MSF

  • Page 1 Operation Manual Grain Dryer 2016 MODELS: MSF-DP-DPSL-DPXSL-DPX4T-DPX8T-DPX12T-DPX16GT...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS  1    TABLE OF CONTENTS    General                      3    Introduction                    3    Use of Manual                    3 ...

  • Page 5: General

    Delux  Manufacturing  Company  of  Kearney,  Nebraska  has  many  years  of  experience  in  producing  energy  saving,  high  capacity  continuous  flow  grain  dryers  for  both  farm  and  commercial applications.    Delux  grain dryers are  designed  and  manufactured  to  produce  quality  grain  at  a  profit.  An  ideal balance of holding capacity, air flow, heat and exposure time are provided. All dryers  are designed for continuous flow operation. Grain enters the roof section of the dryer where  it is preheated as it flows down into the columns where the drying process is started. Twelve ...

  • Page 6: Dryer Labels

    GENERAL  2  Dryer Labels & Location      01/01/2016...
  • Page 7 GENERAL  3            01/01/2016...

  • Page 8: Serial Tag

    GENERAL  4       Serial Tag    The model and serial number of your grain dryer is stamped on an aluminum serial plate  located in the Dryer Control Center. Please have this information ready when calling the  factory for service and/or ordering replacement parts.          Control Panel ID Tag    The Control Panel ID Tag contains important information regarding the electrical and fuel  specifications of the grain dryer. It also includes the schematic number that the dryer is  wired to. This information is helpful when determining power and fuel requirements from  your local utility supplier.      Service Information    Our  service  department  will  provide  consultation  on  the  installation,  operation,  and  maintenance to you.  Also, information from you regarding encountered operation or service  problems that are not covered in this manual will be greatly appreciated.  01/01/2016...

  • Page 9: Warranty Procedures

    GENERAL  5    Delux Manufacturing Company has trained service technicians available to assist you in the  event  you  or  your  dealer  cannot  correct  a  problem.    A  phone  call  to  Delux  Manufacturing  Company will provide an answer to your service problems.    Delux Manufacturing Company keeps a complete record of each customer order.  However,  valuable  time  can  be  saved  if  the  information  below  is  provided  with  your  inquiry.    It  is ...
  • Page 10   6) If  the  part  returned  by  purchaser  is  found  by  Delux  Manufacturing  Company  to  be  functional and operational and in compliance with the manufactured specifications, it  will  be  returned  upon  request  to  purchaser  at  purchaser’s  cost.  If  no  request  is  received  by  purchaser,  the  part  shall  be  destroyed  after  a  period  of  ten  (10)  days. ...

  • Page 11: Warranty Statement

    MAKE  ANY  MODIFICATIONS,  EXTENSION  OR  ADDITION  TO  THIS  WARRANTY.  DELUX  MANUFACTURING  COMPANY  SHALL  NOT  BE  RESPONSIBLE  FOR  ANY  CHARGES  INCURRED  IN  THE  REPAIRING  OR  SERVICING  OF  ANY  DELUX  MANUFACTURING  COMPANY  PRODUCT  OR  PART  EXCEPT  AS  SUCH  REPAIRS  ARE  MADE  BY  AUTHORIZED  DELUX ...
  • Page 12 Delux  Manufacturing  Company  standard  limited  warranty.    No electric motor warranty:    Delux  Manufacturing  Company’s  standard  limited  warranty  does  not  cover  any  and  all  electric motors used by Delux Manufacturing Company in its products. Purchaser’s sole claim  for  warranty  on  these  electric  motors  lies  with  the  motor’s  manufactures.  In  such  event,  purchaser’s dryer service manual contains a list of the motor manufacture’s service centers  where all further inquiries regarding the motor and its warranty should be placed. Under no ...
  • Page 13 GENERAL  9  Terms:    Delux dryers requiring service for customers who have an established line of credit will be  invoiced for services rendered. Customers not having an established line of credit will be on  cash in advance or cash on completion of service basis. All service or repair work rendered  by authorized Delux service personnel must be invoiced through an existing authorized  Delux Manufacturing Company dealer.  01/01/2016...

  • Page 15: Startup Procedure

      There are adjustable filler plates added to each side of the cooling floor cover. These allow you  to narrow the gap between the center walk plate and the screen to keep larger, lighter weight  foreign  material  from  being  drawn  back  up  into  the  cooling  section.  The  default  setting  for  these  plates  is  ¼”  gap.  Different  grain  conditions  may  influence  the  need  to  adjust  this  gap.  Delux does not recommend more than a ¼” gap.    The Stay‐Kleen system operates best with the fresh air intakes open as far as possible (See item  2 below). If it is necessary to close the intakes some to better cool the grain, be extra attentive  to the cleanliness of the inner chambers.   ...

  • Page 16: Main Power

    STARTUP  2  2.1. Fresh‐air intake ports are provided to allow fresh air to flow directly to the fan(s). The  fan(s)  cannot  receive  enough  air  directly  through  the  grain  being  cooled  so  fresh‐air  intake  ports  are  provided.  These  ports  allow  the  operator  to  have  more  control  over  the outgoing temperature of the product being dried.  2.2. Settings: Open the doors that are labeled ‘Full Open’, located directly on the fan(s), full  open.  Open  other  doors  labeled  ‘As  Needed’  as  far  as  possible  while  still  cooling  the  grain as needed. When the grain is not cool enough close the doors down that are not ...

  • Page 17: Starting Burners

    STARTUP  3  8. To start burner(s)    8.1. Turn on fuel supply to dryer.  8.1.1. Natural Gas ‐ Open manual valve.  8.1.2. LP Gas ‐ Open at supply tank. Open quick acting valve and ball valve on dryer.  8.1.3. LP GAS NOTE: Dryer must be started on vapor until internal vaporizer is warm,  then switched to liquid. Tank must have both vapor and liquid draw available to  dryer.  8.2. When burner ready light comes on, a 30 second purge cycle has been completed.  8.3. Move burner switch to "ON" position.  8.4. After a short delay, the ignition firing light(s) will come on and the gas safety valves are  energized. (If equipped with a manual Maxon valve, the handle should always be back  towards  the  dryer  to  start.  When  energized,  pull  the  handle  forward  until  ‘Open’  is  indicated.)  8.5. Within a few seconds the burner proven light(s) will come on showing burner(s) have  proven flame. As burner proven light(s) come on the ignition firing light(s) will go off.  8.6.
  • Page 18 STARTUP  4  9.1. Turn discharge operation switch to “ON” to start the discharge auger and other  auxiliary handling equipment. Turn the switch to “METER” to active the DC metering  roll system. The Watlow Moisture Control becomes the source of metering the grain  from the dryer in either automatic or manual mode. (SEE BELOW)                                                                     ...

  • Page 19: Ez-Zone Automatic Temperature Controller

    STARTUP  5  Watlow EZ‐ZONE Automatic Temperature Controller  With Honeywell Modulating Motor and Maxon Butterfly Valve    Introduction  Your Delux grain dryer is equipped with an automatic temperature control system that is simple  and takes the hassle out of continually watching the dryer for temperature fluctuations. Simply  set  your  target  plenum  temperature  and  the  controller  will  maintain  that  temperature.  To  better  understand  the  controller  and  how  to  use  it,  please  spend  a  little  time  to  familiarize  yourself with common keys and the display.     ...
  • Page 20 STARTUP  6      Linkage Connection    *** The motor is preset to 90° rotation. DO NOT ADJUST. If something has happened that has  changed this setting, call Delux Mfg. Co. for instructions. ***    To  connect  the  modulating  motor  and  butterfly  valve  connecting  linkage,  follow  the  steps  below closely: Errors in the linkage setup will cause temperature stability problems.    1) The dryer should not be running during this procedure, but main panel power must be  present  and  Panel  Power  Switch  to  ‘ON’  (center)  position.  This  sends  power  to  the ...
  • Page 21 STARTUP  7      Initial Start‐Up From Factory (Auto‐Tuning)  ***THIS PROCEDURE MUST BE DONE DURING INITIAL START‐UP FROM FACTORY***    The  temperature  controller  must  be  auto‐tuned  after  shipping  from  the  factory  to  the  customer.  Not  performing  the  auto‐tune  may  result  in  the  plenum  temperature  becoming  unstable during operation. To perform the auto‐tune, follow the steps below:    1) Must have power & fuel to the dryer.  2) The dryer must be full of grain.  3) Adjust the target plenum temperature on the controller to 180 °F (60 °C).  4) Turn main panel power “ON”. ...
  • Page 22 STARTUP  8  12) It may be necessary to repeat the process with changing variables outside the system,  but not needed every time starting the dryer.    Micro‐Tuning     From the factory, this mode is enabled. By enabling this, it allows the controller to constantly  change its parameters that control the stability of the temperature system.     For example: A change in gas pressure can reduce the stability of the system, but by having this  enabled it can change its calculations accordingly to compensate for the difference.     To change this parameter:   With main panel power “ON”, press the ADVANCE (green) key 5 times to reach the following  screen:                         Use the UP or DOWN key to change the upper display to “No”. Press the RESET key to return to  exit and return to the main screen.    “No”  ‐ feature disabled  “yes”  ‐ feature enabled    Minimum Flame Adjustment    The  minimum  flame  adjustment  is  programmed  from  the  factory,  and  under  normal  circumstances should not have to be adjusted. ...
  • Page 23 STARTUP  9      High Limit    The  controller  is  equipped  with  an  integrated  high  limit  control.  Should  the  operating  temperature rise above the high limit set point, the dryer will shut down automatically.  To change the high limit temperature set point:    1) From  the  Home  Page  press  the  ADVANCE  (green)  key  6  times.  “250”  (factory  default)  should appear in the upper display and “sp.5 ” in the lower display.  2) Use the UP or DOWN key to adjust the high limit set point.  3) Hold the RESET key until you return to the Home Page. ...
  • Page 24 STARTUP  10    Alarm, Limit, Indication & Error Messages             01/01/2016 ...
  • Page 25 STARTUP  11        01/01/2016 ...
  • Page 26 STARTUP  12          01/01/2016 ...
  • Page 27 STARTUP  13  Clearing Errors & Limit Messages    To clear error or limit messages press the RESET key. You may also turn main panel power  “OFF” and back “ON” again. Error or Limit messages will not clear until the cause or reason for    the error has been addressed.                                                                  ...

  • Page 28: Ez-Zone Automatic Moisture Controller

    STARTUP  14  Watlow EZ‐ZONE Automatic Moisture Controller    Introduction  Your  Delux  grain  dryer  is  equipped  with  an  automatic  moisture  control  system  that  is  simple  and takes the hassle out of continually monitoring incoming grain for changes in moisture. To  better  understand  the  controller  and  how  to  use  it,  please  spend  a  little  time  to  familiarize  yourself with common keys and the display.     ...
  • Page 29 STARTUP  15  Automatic Moisture Set‐Up Guide    1) On  initial  start‐up  with  wet  grain,  it  is  advisable  to  let  the  dryer  run  at  operating  temperature for 10‐20 minutes before starting the discharge process.  2) Move Unload Operation switch to “ON” position (grain unloading light will come on) to  start  discharge  auger  system.  Note:  Metering  rolls  will  not  operate  unless  all  auger  systems are on.  3) Move  Unload  Operation  switch  to  “METER”  position  and  with  the  Watlow  Moisture  Controller ...
  • Page 30 STARTUP  16  11) If final moisture content is within 1 or 2 points of target moisture, minor adjustments  can be made while in automatic mode. Be cautious not to make too much change too  often. Let the system have ample time to process and adjust. If the variance is too great  or not consistent, it may be necessary to return to manual mode and establish a new set  point.  12) Proportional Band (h.pb) – The proportional band is factory set for each model of dryer.  It  can  be  changed  by  pressing  the  ADVANCE  key  until  reaching  “h.pb”  in  the  lower  display.  It  can  be  adjusted  up  or  down  depending  on  what  the  moisture  of  the  discharged grain is doing. ...

  • Page 31: Grain Dryer Performance Chart

    STARTUP  17  GRAIN DRYER PERFORMANCE CHART CHART # 1 DRYING CAPACITY WET BPH PER 1000 BPH-RATED CAPACITY ON YELLOW CORN MOISTURE OF DRIED GRAIN % 1200 1900 1250 1000 1550 1200 1900 1400 1100 1600 1250 1800 1000 1350 1900 1100 1450 1900...

  • Page 32: Grain Shrinkage Table

    STARTUP  18  GRAIN SHRINKAGE TABLE    SHRINKAGE WHEN GRAIN IS DRIED TO THESE LEVELS        01/01/2016 ...

  • Page 33: Dryer Operation Log

    STARTUP  19  DRYER OPERATING LOG                                                                            AIR TEMPERATURES, F  WET GRAIN  DRY GRAIN  MOISTURE  TIME OF DAY  AMBIENT DRYING VOLT  %MOISTURE  TEMP %MOISTURE  REMOVED                                                 ...
  • Page 34 STARTUP  20  DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 1.22 64.15 96.23 128.30 160.38 192.46 256.61...
  • Page 35 STARTUP  21  DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 4.98 263.02 394.53 526.05 657.56 789.07 1052.09...
  • Page 36 STARTUP  22  DRY GRAIN UNLOADING RATE – DP AND DPSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 8.63 455.48 683.22 910.96 1138.70 1366.44 1821.92...
  • Page 37 STARTUP  23  DRY GRAIN UNLOADING RATE – DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 1.62 85.50 128.30 171.60 223.20 256.80 357.00...
  • Page 38 STARTUP  24  DRY GRAIN UNLOADING RATE - DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 6.64 350.70 526.00 701.40 876.48 1052.10 1402.80...
  • Page 39 STARTUP  25  DRY GRAIN UNLOADING RATE - DPX AND DPXSL SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 11.50 607.30 911.00 1214.60 1518.00 1821.90 2429.20...
  • Page 40 STARTUP  26  DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 10.0 2.43 128.30 192.50 256.60 320.80 385.00 513.40...
  • Page 41 STARTUP  27  DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 9.97 526.03 789.25 1052.06 1315.28 1578.50 2104.94...
  • Page 42 STARTUP  28  DRY GRAIN UNLOADING RATE - DPX4T AND DPX8T SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 17.26 910.93 1366.75 1821.86 2277.68 2733.50 3645.14...
  • Page 43 STARTUP  29  DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 2.63 139.00 208.50 278.00 347.60 417.10 556.10 11.0...
  • Page 44 STARTUP  30  DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 41.0 10.80 569.90 854.85 1139.80 1425.16 1710.11 2280.01...
  • Page 45 STARTUP  31  DRY GRAIN UNLOADING RATE – DPX12T & DPX16GT SERIES DRYERS D.C. VOLTS = DRY UNLOAD RATE PER HOUR MODEL: 10FT. 15FT. 20FT. 25FT. 30FT. 40FT. D.C. VOLTS BU/HR BU/HR BU/HR BU/HR BU/HR BU/HR 71.0 18.69 986.90 1480.35 1973.80 2467.96 2961.41 3948.31...
  • Page 46 STARTUP  32  Alarm, Limit, Indication & Error Messages 01/01/2016 ...
  • Page 47 STARTUP  33  01/01/2016 ...
  • Page 48 STARTUP  34  Clearing Errors & Limit Messages    To  clear  error  or  limit  messages  press  the  RESET  key.  You  may  also  turn  main  panel  power  “OFF” and back “ON” again. Error or Limit messages will not clear until the cause or reason for    the error has been addressed.   01/01/2016 ...

  • Page 49: Special-Sunflower Drying

    Harvest  when  seeds  are  below  20%  moisture  content.  Moisture  above  20%    adversely affects the flow characteristics of the sunflower seeds.    4.    Never leave dryer unattended while drying sunflowers.    5.  All  Delux  dryers  are  equipped  with  meter  roll  unloading  systems  and  should  be  checked  for  uniform  grain  movement  by  observing  downward  movement  of  sunflowers in the grain columns and by occasionally stopping the load operation to  observe the level of the top surface of the grain. If movement is not uniform, open  appropriate clean‐out doors  and inspect for possible obstructions or grain bridging.  All Delux dryers should also be completely unloaded daily for cleaning and inspection  inside the grain columns.   ...
  • Page 51 SEQUENCE ANALYSIS  1  System Sequence Analysis & Troubleshooting  DP/DPSL, DPX/DPXSL, DPX4T, DPX8T, DPX12T AND DPX16GT SERIES    Generic Schematic‐Standard PID:    900‐010959      Table of Contents    SEQUENCE                                                                                   PAGE #    1A.  Main circuit breaker “ON” * (230V‐1P, 240V‐3P systems only) *            2     1B.  Main circuit breaker “ON” * (380V, 480V, 575V‐3P systems only) *     3    2A.  Power switch (SW1) to “RUN”, energizing temperature                     3  and moisture controls    2B.  Power switch (SW1) to “START”, energizing safety circuit               4    3. ...

  • Page 52: Sequence Analysis

    SEQUENCE ANALYSIS  2      1A.  Sequence:  main circuit breaker "ON" *(230V‐1P, 240V‐3P systems) *    Action:  Main  power  light  "ON",  applies  power  to  high  voltage  circuits  and  120v control circuit breaker (CB1).          Symptoms:  A.    No main power light (LT1).  B.    Control circuit breaker (CB1) has tripped.          Possible  Causes:   A1.   Defective main power light (LT1).                     A2.   Defective control circuit breaker (CB1).                     A3.  Defective fuse in main panel disconnect. ...

  • Page 53: Power Switch (Sw1) To "Run", Energizing Temperature And Moisture Controls

    SEQUENCE ANALYSIS  3    Action:  Main  power  light  "ON",  applies  power  to  high  voltage  circuits,  step  down transformer (XMFR1) and 120V control circuit breaker (CB1).        Symptoms:    A .  No main power light (LT1).                     B.     Control circuit breaker (CB1) has tripped.        Possible      Causes:        A1.    Defective main power light (LT1).                     A2.    Defective control circuit breaker (CB1).                     A3.    Defective fuse in main panel disconnect.                    ...

  • Page 54: Power Switch (Sw1) To "Start", Energizing Safety Circuit

    SEQUENCE ANALYSIS  4  Action:  Temperature control (Watlow EZ‐Zone) and moisture control (Watlow  EZ‐Zone) are energized. Approximate 3 second delay for temperature  control to lock in related safety functions before moving to “START”.    For information on operation and troubleshooting of the Watlow  Controls, see section 5.      2B.    Sequence:  Power switch (SW1) to "START", energizing safety circuit.    Action:  Safety circuit proven light on (LT12), all safety circuit monitor lights on  (LT2  –  LT8)  applies  power  to  entire  120  volt  circuit  and  energizes  power relay (K1).     How the safety circuit monitor lights work:    Safety circuit monitor lights (LT2 – LT8) indicate what part of the safety circuit is working. To  find the problem, press the power switch (SW1) to the "START" position and hold. Find the  first light that is not on. That will show the device that is not allowing the safety circuit to  lock in.       * Place all switches in "OFF" position before trouble shooting *    Symptoms:    A. ...
  • Page 55 SEQUENCE ANALYSIS  5  A7.  No  access  door  light  (LT7),  defective  door  safety  switch(s)  or  plenum and/or cooling door open.  A8.  No auxiliary safety light (LT8), (customer installed).  A9.  Defective burner switch (SW3).  A10.  Defective safety circuit proven light (LT12).  A11.  Defective power relay (K1).  A12.  Defective safety circuit relay (K2)      Corrective  Action:   A1.  If voltage is present on terminal #2 (120 volts) then  check for voltage on terminal #4 (120 volts) while holding the  power  switch  (SW1)  in  the  "START"  position.  If  no  voltage  is  present, the power switch (SW1) is defective, replace. ...
  • Page 56 SEQUENCE ANALYSIS  6  and  #21.  Voltage  should  be  present  on  each  terminal  about  every 2 to 4 seconds while the feedrolls are turning. If voltage  is not present on both terminals check feedroll monitor switch  (SW8)  for  correct  operation  and  cam  nut  adjustment  located  on  feedroll  sprocket.  Adjust  cam  nut  or  replace  feedroll  monitor  switch  (SW8).  If  voltage  is  present,  check  the  time  delay relays (TD2 & TD3) for proper operation and setting (60 ...
  • Page 57 SEQUENCE ANALYSIS  7  A8.  The auxiliary safety light would be installed as a special option  at the customer’s request. If voltage is present on terminal #12  (120 volts) the auxiliary safety light (LT8) is defective, replace.    A9.  If voltage is present on terminal #14 (120 volts) then check for  voltage  on  terminal  #18  (120  volts)  while  holding  the  power  switch  (SW1)  in  the  "START"  position  and  with  the  burner  switch (SW3) in the "OFF" position. If no voltage is present, the  burner switch contact (SW3) is defective, replace.    A10.  If voltage is present on terminal #22 (120 volts) while holding  the power switch (SW1) in the "START" position and the burner  switch (SW3) is in the "OFF" position, the safety circuit proven  light is defective, replace.    A11.  If voltage is present on terminal #18 (120 volts) then check for  voltage ...

  • Page 58: Load Switch (Sw5) To "On", Energizing Load Circuit

    SEQUENCE ANALYSIS  8    Note: Delux provides three (3) types of loading systems.     A. Leveling system. (Standard)  [(Auger ‐ standard) (Drag conveyor ‐ optional)]   B. Gravity flow without high and low bin switches. (Optional)   C. Gravity flow with high and low bin switches. (Optional)    3.  Sequence:  Load switch (SW5) to "ON", energizing load circuit.                     Leveling system (standard)    Action:       Load  switch  (SW5)  "ON",  grain  load  light  "ON",  grain  loading  light  (LT26) “ON”.  Starts  leveling  auger  (conveyor)  on  dryer  and  wet  auxiliary  loading.  Loads  dryer  automatically  as  required.  Grain  loading  light  (LT26)  on ...
  • Page 59 SEQUENCE ANALYSIS  9  Turn  load  switch  (SW5)  to  "ON"  then  check  for  voltage  on  terminal #38. If voltage is not present the load switch (SW5) is  defective, replace.    A2.  If voltage is present on terminal #38 (120 volts), then check for  voltage  on  terminal  #39.  Note:  make  sure  high  /  low  grain  monitor  paddle  is  hanging  in  the  down  position.  If  voltage  is  not present, the switch (low) is defective, replace.    ...
  • Page 60 SEQUENCE ANALYSIS  10  D2a.  Front  low  grain  switch  (SW9).  If  voltage  (120  volts)  is  present  on  terminal  #15  check  voltage  on  terminal  #16  with  switch  paddle engaged. If voltage is not present the low grain switch  front (SW9) is defective, replace.    D2b.  Rear low grain switch (SW10). If voltage (120 volts) is present  on  terminal  #16  check  voltage  on  terminal  #17  with  switch  paddle engaged. If voltage is not present the low grain switch  rear (SW10) is defective, replace. ...
  • Page 61 SEQUENCE ANALYSIS  11                 B1.    Defective fan switch (SW2).  B2.    Defective starter coil (S1, S2, S3, S4).  B3.  Defective starter interlock (AC1, AC2, AC3, AC4).  B4.     Defective fan timer (TD6, TD7, TD8).    C1.  Incorrect fan rotation.  C2.     Defective fan air sensor (AS1).  Defective fan proven light (LT13).  C3.    Defective fan air sensor (AS2).  Defective fan proven light (LT14).  C4.  Defective fan air sensor (AS3).  Defective fan proven light (LT15).  C5.  Defective fan air sensor (AS4).  Defective fan proven light (LT16).    D1.  Defective fan sensor relay (TD5).                            Defective purging light (LT17).    E1.  Defective purge relay (TD4).                           ...
  • Page 62 SEQUENCE ANALYSIS  12  the fan switch contact (SW2) is defective, replace. The burner  switch (SW3) must be in "OFF" position.                                    B2.   If fan #1 does not pull in and voltage is present at terminal #24  (120  volts),  check  load  side  of  starter  coil  for  presence  of  voltage  when  fan  switch  (SW2)  is  depressed.  If  voltage  is  present  at  load  side  of  coil  on  starter  (S1),  the  holding  coil  is  defective ...
  • Page 63 SEQUENCE ANALYSIS  13  into operation. If no voltage is present the fan air sensor (AS2)  is defective, replace. If  voltage is present on terminal #26 the  fan proven light (LT14) is defective, replace.    C4.  If voltage is present on terminal #26 (120 volts) then check for  voltage on terminal #27 (120 volts) while the fan(s) are locked  into operation. If no voltage is present the fan air sensor (AS3)  is defective, replace. If  voltage is present on terminal #27 the  fan proven light (LT15) is defective, replace.    C5.  If voltage is present on terminal #27 (120 volts) then check for  voltage on terminal #28 (120 volts) while the fan(s) are locked  into operation. If no voltage is present the fan air sensor (AS4)  is defective, replace. If  voltage is present on terminal #28 the  fan proven light (LT16) is defective, replace.    D1.  With  fan(s)  running  check  to  see  if  voltage  is  present  on  terminal #28 (120 volts), then check for voltage (120 volts) on  terminal  #A1  (2)  on  the  purge  relay  (TD4),  if  voltage  is  not  present ...
  • Page 64 SEQUENCE ANALYSIS  14    5.  Sequence:  Burner operation switch (SW3) to "ON", energizing burner circuit.      Action:  Fuel supplied to burners. Ignition firing light(s) (LT18, LT19, LT20, LT21)  on for 3‐5 seconds, burner proven light(s) (LT22, LT23, LT24, LT25) on.     Symptoms:  A.  Dryer shuts down immediately upon engaging burner   Switch (SW3).  B.  Reset flame control light on.  C.  Some  or  none  of  the  ignition  firing  light(s)  (LT18,  LT19,  LT20,  LT21) light.  D.     Some or none of the burner proven light(s) (LT22, LT23, LT24,  LT25) stay lit.  E.  All  burner  proven  light(s)  (LT22,  LT23,  LT24,  LT25)  come  on  momentarily, then dryer shuts down. ...
  • Page 65 SEQUENCE ANALYSIS  15  D7.  Defective  ignition  transformer  (XMFR  2),  ignition  plug,  and/or  ignition wire  D8.  Defective  ignition  transformer  (XMFR  3),  ignition  plug,  and/or  ignition wire  D9.  Defective  ignition  transformer  (XMFR  4),  ignition  plug,  and/or  ignition wire  D10.  Defective  ignition  transformer  (XMFR  5),  ignition  plug,  and/or  ignition wire ...
  • Page 66 SEQUENCE ANALYSIS  16    B.  Manual reset is required, push reset button (SW4) located on  switch  panel  of  dryer  control  center.  Note:  when  resetting  Fireye model MicroM, fan(s) must be running.    C1.  If  voltage  is  not  present  on  terminal  #35  (120  volts),  with  burner  switch  (SW3)  "ON"  the  burner  switch contact  (SW3)  is  defective, replace.     C2.  If ...
  • Page 67 SEQUENCE ANALYSIS  17  volt source and listen for the valve to pull in, if not pulling in,  the coil is defective, replace.      D4.  Adjust regulator for 12 pounds of gas pressure on LP units and  10  pounds  on  natural  gas  units.  If  no  pressure  is  present  call  your local supplier.    D5a.   Inspect  burner(s)  for  plugged  holes  and  clean.  (Burner  holes  are  5/64"  diameter).  If  burner  holes  are  open  it  may  be  necessary to remove and vacuum inside of burner using a shop ...
  • Page 68 SEQUENCE ANALYSIS  18  flame sensor wire for tight connections and condition of wire.  Also  inspect  green  burner  ground  wire  for  tight  connections  and  condition  of  wire.  Replace  as  required.  If  flame  signal  is  present, flame control (FC2) is defective, replace.    D13.  If voltage is present on terminal #77 (120 volts), burner proven  light  (LT24)  is  defective,  replace.  If  voltage  is  not  present  on  terminal  #77,  refer  to  Fireye  bulletin  located  in  section  14,  component ...
  • Page 69 SEQUENCE ANALYSIS  19    6.    Sequence:   Unload operation switch (SW6) to "ON", energizing unload circuit.    Action:  Unload  switch  (SW6)  "ON",  switch  unload  light  “ON”,  starts  unload  auger and dry auxiliary unloading.       Symptoms:  A.  No switch unload light.  B.   Switch unload light “ON” but unloading system not running.  C.  Dryer shuts down immediately or during unloading operation.    Possible  Causes:       A.  Defective grain unloading switch contact (SW6).  Defective switch unloading light.                       B1.   Defective auxiliary unload starter coil (S8).  B2.       Defective auxiliary unload starter interlock (AC7).                  ...

  • Page 70: Standard Shutdown

    SEQUENCE ANALYSIS  20  what  corrective  steps  need  to  be  taken  to  resolve  this  condition.  Other  possible  causes  could  be:  (1)  Bad  motor,  replace;  (2)  Jammed  unload  system,  correct;  (3)  Loose  wiring  connections  on  terminals,  tighten;  (4)  Defective  overload,  replace.                      ...
  • Page 71 SEQUENCE ANALYSIS  21  volts  DC)  on  terminals  #47  (+)  &  #48  (‐).  If  voltage  is  not  present, the SCR control is defective, replace.    A5.    Disconnect  motor  wires  and  check  for  continuity.  If  no  continuity,  check  brushes  to  insure  both  brushes  are  making  contact with the rotor. If they are not, clean or replace. If both  brushes  are  making  contact  the  motor  is  defective,  repair  or  replace. ...

  • Page 72: Dryer Vibration Cause And Prevention

    SEQUENCE ANALYSIS  22      (b.)  Adjust  the  "MIN"  speed  pot  on  DC drive  (SCR1)  with  a  screwdriver  until  you  read  8  VDC  on  the  dc  voltmeter  (M1).                              Step 5: Maximum speed adjustment:                       (a.)  Adjust the Watlow moisture controller to 100% output.        (b.)  Adjust the "MAX" speed pot on the dc drive (SCR1) with  a  screwdriver  until  you  read  85  VDC  on  the  dc  voltmeter (M1). Note: do not exceed 90 VDC in manual ...
  • Page 73 SEQUENCE ANALYSIS  23         Corrective       Action:      A1.     Clean fan hub.  A2.  Tighten and align hub bolts.                     A3.    Reset blade pitch to proper setting and tighten.                     A4.    Replace fan or have fan repaired and rebalanced.  A5.    Repair and check fan for vibration cause and correct.                     A6.    Replace motor bearing(s) or replace motor.                       B1.    Inspect for problem, repair or replace.                                 (1) Bent auger tube                                 (2) Fighting not wearing even.                     B2.    Replace bearing(s).                  ...

  • Page 75: Shutdown Procedure

    SHUTDOWN PROCEDURE  1  SHUTDOWN PROCEDURE      1.  Move Unload Operation selector switch to "OFF" position.     2.  Move load switch to "OFF" position.    4.  Move  burner  switch  to  "OFF"  position.  Holding  the  power  switch  to  "START"  position  momentarily  while  moving  the  burner  switch  to  the  "OFF"  position  will  allow fans to continue to run. Otherwise moving burner switch to "OFF" position will  shutdown entire dryer and restart of fans will be necessary to cool grain.    Note:  To clear the lines of fuel ‐ turn "OFF" fuel supply at tank or dryer with burner switch  in ...

  • Page 77: General Maintenance

    GENERAL MAINTENANCE  1  GENERAL OPERATOR MAINTENANCE    The design and manufacture of this dryer is directed toward operator safety.    Use  extreme  caution  in  working  around  high  speed  fans,  gas  fired  burners,  discharge  augers, and auxiliary augers, which may start without warning when the dryer is operating  on automatic controls.    Continued  safe,  dependable  operation  of  automatic equipment  depends  to  a  great  degree  upon  the  owner/operator.    For  a  safe  dependable  drying  system,  follow  the  recommendations ...
  • Page 78 GENERAL MAINTENANCE  2         Clean fuel strainer‐drain fuel lines.                                                              During season    Inspect plenum and cooling chambers daily.  Clean out any accumulation of dirt, chaff,  fines, etc.         Check feedrolls for proper grain flow.         Check chain and belt alignment daily.         Inspect exterior screens for plugging‐‐clean for effective drying.    Post season service         Turn off all fuel and power to the dryer.         Clean out plenum and cooling chambers, grain columns and augers.         Clean exterior of dryer.         Leave auger slide gates open for drainage.         Clean fuel strainer‐drain fuel lines.         Lubricate per instructions ‐ section 14.         Apply protective coating to chain and sprockets.         Inspect for worn/damaged parts that should be replaced.         Keep all access doors closed.      General lubrication    1.   Gear drives   ...
  • Page 79 GENERAL MAINTENANCE  3       a. Bearings used are of the permanently lubricated type.    3.   Auger hanger bearings         a. Bearings used are of the permanently lubricated type.    4.   Roller chain         a. Spray with rust preventative lubricant at the end of each season.    5.   Fan motor         a. Follow manufacturer's instructions.     01/01/2016...
  • Page 81 PHASE CONVERTER: [ ]YES [ ]NO CONTROL BOX DOOR LOCKS: AUSTIN - KEY #BP112 ------------------------------------------------------------------------------- CONTROL CIRCUIT PART DESCRIPTION - INFORMATION DELUX PART NUMBER DISTRIBUTION BLOCK: 2 POLE 350 MCM 005-004765 DISTRIBUTION BLOCK: 3 POLE 350 MCM 005-003090 DISTRIBUTION BLOCK: 3 POLE 600 MCM...
  • Page 82 SPECS-2016-STD 2 OF 12 FAN SAIL SENSOR ASS'Y - SENSOR AND PERF PADDLE ASS'Y 400-008700 FAN SAIL SENSOR(S): HONEYWELL - S437A 1009 009-005213 FAN SAIL SENSOR WIDE ALUM. PADDLE W/ ARM ASS'Y: 400-009147 FAN SAIL SENSOR SOLID PADDLE W/ ARM ASS'Y: 400-007229 FAN SAIL SENSOR PERFORATED PADDLE W/ ASS'Y: 400-008699...
  • Page 83 FILL AUGER LEVEL CONTROL SWITCH: TILT SWITCH 010-003392 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE MOTOR END 400-009196 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE FILL END (40’) 400-009197 LOW GRAIN SHUTDOWN CONTROL SWITCH: SIDE PLUNGER SWITCH(BZE6-2RN) 010-003386...
  • Page 84 SPECS-2016-STD 4 OF 12 NON MOTOR END (SUPER EDGE FLIGHTING) LEVELING 8" AUGER SECTION FOR 1 1/4" SHAFTS REAR 10FT: 200-006720 NON MOTOR END (SUPER EDGE FLIGHTING) LEVELING 10" AUGER SECTIONS FOR 1 1/4" SHAFTS (SUPER EDGE FLIGHTING) INCLUDES: AUGER ONLY - NO 1 1/4" SHAFTS OR BOLTS LEVELING 10"...
  • Page 85 SPECS-2016-STD 5 OF 12 LEVELING MOTOR SHEAVE SINGLE GROOVE: 1-B3.4QD 056-005371 LEVELING MOTOR SHEAVE DOUBLE GROOVE: 2-B3.4QD 056-005373 LEVELING MOTOR SHEAVE TRIPLE GROOVE: 3-B3.4QD 056-006833 BUSHING LEVELING AUGER MOTOR: SH- 7/8" BORE 056-005375 BUSHING LEVELING AUGER MOTOR: SH-1 1/8" BORE 056-005376 BUSHING LEVELING AUGER MOTOR: SH-1 3/8"...
  • Page 86 RELAY SOCKET: (8) PIN 120V - FEEDROLL MONITOR TIME DELAY 007-008938 FEEDROLL MONITOR SENSOR SWITCH: SWITCH – ROLLER 010-005767 FEED ROLL MONITOR CAM: DELUX 200-006019 ------------------------------------------------------------------------------- DRY UNLOAD SYSTEM (DISCHARGE 8" AUGER OR DRAG CONVEYOR) UNLOAD SWITCH: 22MM - ACT SWITCH - 3-POS. ON/OFF/ON 010-010920 CONTACT: 22MM - ACT SWITCH –...
  • Page 87 SPECS-2016-STD 7 OF 12 DISCHARGE AUGER SET- 8" W/1 1/4" SHAFTS 25FT: 035-006872 DISCHARGE AUGER SET- 8" W/1 1/4" SHAFTS 30FT: 035-006873 DISCHARGE AUGER SET- 8" W/1 1/4" SHAFTS 40FT: 035-006874 DISCHARGE AUGER SECTIONS - 8" FOR 1 1/4" SHAFTS INCLUDES: AUGER ONLY NO SHAFTS OR BOLTS DISCHARGE 8"...
  • Page 88 SPECS-2016-STD 8 OF 12 ------------------------------------------------ DISCHARGE AUGER EXTENSIONS BY TYPE 8” AUGER, 1 1/4” SHAFTS ------------------------------------------------ ------------------------------- STANDARD DROP DISCHARGE AUGER EXTENSION (OPEN END TROUGH) ------------------------------- STANDARD DROP – ASSEMBLIES INCLUDES: AUGER, TROUGH, COVER, SHAFT, BOLTS/NUTS, BEARING DISCHARGE EXTENSION – ASSEMBLY: 1’ 400-009008 DISCHARGE EXTENSION –...
  • Page 89 SPECS-2016-STD 9 OF 12 DISCHARGE EXTENSION - TOP: 2’ 100-005409 DISCHARGE EXTENSION - TOP: 2’ 6” (30”) 100-008599 DISCHARGE EXTENSION - TOP: 3’ 100-005406 DISCHARGE EXTENSION - TOP: 4 100-005410 DISCHARGE EXTENSION - TOP: 5’ 100-005856 DISCHARGE EXTENSION - TOP: 6’ 100-005863 DISCHARGE EXTENSION - TOP: 7’...
  • Page 90 SPECS-2016-STD 10 OF 12 DISCHARGE EXTENSION - TOP: 5’ 100-007905 DISCHARGE EXTENSION - TOP: 6’ 100-007906 DISCHARGE EXTENSION - TOP: 7’ 100-007907 DISCHARGE EXTENSION - TOP: 8’ 100-007908 ------------------------------------------------------------------------------- DISCHARGE DRAG CONVEYOR DRAG CHAIN: SIZE 8” 2-5/8” PITCH (STRAIGHT W/UHMW PADDLES-PER FT) 054-006838 DRAG CHAIN: CONNECTING LINK FOR 8”...
  • Page 91 SPECS-2016-STD 11 OF 12 ------------------------------------------------------------------------------- AUTOMATIC TEMPERATURE CONTROL SYSTEM AUTOMATIC TEMP./H. LIMIT: WATLOW EZ-ZONE (PM6CFA-ALEJAAA)(STD.) 006-009149 TEMPERATURE CONTROL SENSOR: WATLOW 100Ω RTD STEM 009-007199 HIGH LIMIT SENSOR: WATLOW 100Ω RTD STEM 009-007199 TEMPERATURE/HIGH LIMIT SENSORS BOX ASSEMBLY 400-009304 TEMP. RELAY & HI LIMIT RELAY: INTERFACE RELAY-12A-120V 007-010929 QUICK ACTING VALVE: 1/2"...
  • Page 92 VIEWING WINDOW HOLDER – PLENUM 100-006168 ------------------------------------------------------------------------------- (OPTIONAL FEATURE) EXHAUST LIMITS SENSOR ONLY: 20FT 006-006925 ------------------------------------------------------------------------------- LABELS AND DECALS DECAL: "DELUX" - 6" HIGH - BLUE 018-006813 LABEL: "CAUTION DO NOT ENTER" 018-002407 LABEL: "DANGER HIGH VOLAGE" 018-001070 LABEL: "START-UP PROCEDURE"...
  • Page 99 FAN PITCH SETTINGS - ALL MODELS GREENHECK FANS 60Hz 1750 RPM 230V-1P; 208V-3P; 240V-3P; 480V-3P; 575V-3P MODEL PITCH MODEL PITCH DIA. DIA. (DEG.) (DEG.) MSF-31010 10FT 38” DPXSL 5030 10FT 38” MSF-41515 10FT 38” DPXSL 8050 15FT 38” MSF-62520 15FT 38”...
  • Page 100 SOLENOID BUTTERFLY VALVES SIZES REGULATOR, VALVE VALVE & PIPE ROUND FIN VALVES & PIPE MODEL & PIPE MSF-31010-CF 24 1/2" 1 1/4 1 1/4 MSF-31010-AB 24 1/2" 1 1/4 1 1/4 MSF-41515-CF 24 1/2" 1 1/4 1 1/4 MSF-41515-AB 24 1/2"...
  • Page 101 2 OF 2 FUEL TRAIN-MOD-RND FIN VPRZR.doc FUEL TRAIN W/MODULATING SYSTEM & ROUND FIN VAPORIZER PIPE SIZES L.P. L.P. L.P. MANIFOLD MANIFOLD LIQUID VAPORIZER VAPOR SOLENOID BUTTERFLY VALVES SIZES VALVE VALVE REGULATOR, & PIPE ROUND FIN & PIPE VALVES MODEL &...
  • Page 102 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER MSF-31010-CF 10FT 38" 100-003146 100-003145 9/32 MSF-31010-AB 10FT 38" 100-003146 100-003145 9/32 MSF-41515-CF 10FT 38" 100-003146 100-003145 9/32 MSF-41515-AB 10FT 38" 100-003146 100-003145 9/32 MSF-62520-CF 15FT 38" 100-006961 29/64...
  • Page 103 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER 4525 10FT 38" 100-006962 15/32 100-006955 11/32 7040 15FT 38" 100-006961 29/64 100-006953 5/16 9050 20FT 38" 100-006962 15/32 100-006955 11/32 13575 30FT 38" 100-006962 15/32 100-006955 11/32 180100 40FT 38" 100-006962 15/32 100-006955...
  • Page 104 ORIFICE PART NUMBERS  ORIFICE DIA PART NUMBER ORIFICE DIA PART NUMBER (.125) 031-002168 7/16 (.421) 100-006960 (.250) 100-006950 29/64 (.453) 100-006961 17/64 (.265) 100-006951 15/32 (.468) 100-006962 9/32 (.281) 100-003145 31/64 (.484) 100-006963 19/64 (.296) 100-006952 (.500) 100-003808 5/16 (.312) 100-006953 33/64 (.515) 100-006964...
  • Page 105 1 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 31010-CF 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 31010-AB 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 41515-CF 1P AUGER-8”...
  • Page 106 2 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1750RPM-60HZ-240/480V-3P-143T- 7/8-CLASS B 004-002355 7040 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B 004-002673 9050 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B...
  • Page 107 1 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 41515-AB AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 62520-CF AUGER-8" 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 62520-AB AUGER-8”...
  • Page 108 2 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 7040 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 9050 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 13575 AUGER-8”...
  • Page 109 1 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR - 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 41515-AB AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 62520-CF AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 62520-AB AUGER-8"...
  • Page 110 2 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR – 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 7040 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 9050 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 13575 AUGER-8"...
  • Page 111 GEAR REDUCERS) ALL MOTORS - 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART NUMBER GEAR REDUCER MODEL TYPE MOTOR REDUCER PART NUMBER MSF-31010-CF 1P DRAG-8" 1HP-1750RPM-60HZ-115/230V-1P 004-006471 30:1 140TC-1 1/4 052-008863 143TC- 7/8-CLASS B MSF-31010-AB 1P DRAG-8" 1HP-1750RPM-60HZ-115/230V-1P 004-006471 30:1 140TC-1 1/4...
  • Page 112 Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX-SL 5030 DRAG-8" 2HP-1750RPM-60HZ-240/480V-3P 004-005416 30:1 140TC-1 1/4 052-008863...
  • Page 113 LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS - 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF DRAG-8" 2HP-1450RPM-50HZ- 380V-3P 004-007866 30:1 140TC-1 1/4 052-008863 143TC- 7/8-CLASS B MSF-41515-AB DRAG-8" 2HP-1450RPM-50HZ- 380V-3P 004-007866 30:1 140TC-1 1/4...
  • Page 114 DATE: 05-10-13 DIS-LEV-DRAG-380V-LSN Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 DRAG-8" 2HP-1450RPM-50HZ- 380V-3P 004-007866 30:1 140TC-1 1/4 052-008863...
  • Page 115 LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS - 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF DRAG-8" 2HP-1750RPM-60HZ- 575V-3P 004-007616 30:1 140TC-1 1/4 052-008863 145TC- 7/8-CLASS B MSF-41515-AB DRAG-8" 2HP-1750RPM-60HZ- 575V-3P 004-007616 30:1 140TC-1 1/4...
  • Page 116 DATE: 05-10-13 DIS-LEV-DRAG-575V-LSN Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 DRAG-8" 2HP-1750RPM-60HZ- 575V-3P 004-007616 30:1 140TC-1 1/4 052-008863...
  • Page 117 ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER 1HP-1750RPM-60HZ-115/230V-1P MSF-31010-CF 1P AUGER-8" 004-006471 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B 1HP-1750RPM-60HZ-115/230V-1P MSF-31010-AB 1P AUGER-8" 004-006471 5:1 140TC-7/8 052-008861 143TC-...
  • Page 118 2 OF 2 DIS-STD-230V-240V-480V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER 1HP-1750RPM-60HZ-240/480V-3P DPX-SL 5030 AUGER-8" 004-005415 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B 1HP-1750RPM-60HZ-240/480V-3P...
  • Page 119 (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861...
  • Page 120 2 OF 2 DIS-STD-380V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
  • Page 121 (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861...
  • Page 122 2 OF 2 DIS-STD-575V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
  • Page 123 1 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-31010-CF 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-31010-AB 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-41515-CF 1P 1B3.4 SH 7/8 1B18.4...
  • Page 124 2 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING 4525 1B3.4 SH 7/8 1B18.4 SK 1-1/4 7040 2B3.4 SH 7/8 2B18.4 SK 1-1/4 9050 2B3.4 SH 7/8 2B18.4 SK 1-1/4 13575 2B3.4 SH 1-1/8...
  • Page 125 1 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-41515-CF 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-41515-AB 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-62520-CF 2B3.4 SH 7/8 2B15.4 SK 1-1/4 MSF-62520-AB 2B3.4...
  • Page 126 2 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING DPX4T 5630 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 8460 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 11260 2B3.4 SH 1-1/8 2B15.4 SK 1-1/4 DPX4T 140100...
  • Page 127 1 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER AUGER SHAFT MODEL ROLLS REDUCER REDUCER 31010-CF 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 31010-AB 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 41515-CF 1P 4016-1...
  • Page 128 2 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 4525 4032-1 4016-1 4016-7/8 4024-1 1/4 7040 4032-1 4016-1 4016-7/8 4024-1 1/4 9050 4032-1 4016-1...
  • Page 129 1 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 41515-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 41515-AB 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-AB 4016-1 4012-1...
  • Page 130 2 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER DPX4T 5630 4032-1 4024-1 4016-7/8 4020-1 1/4 DPX4T 8460 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T 11260 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T...
  • Page 133 Quick-Acting Valves for Crop Driers and Charging Manifold Hoses 7554 Series Application 7554S Series valves provide instant shut-off and fast opening control on LP-Gas crop driers. They are also ideal for charging manifold hoses, stationary fuel transfer hoses and other applications requiring quick, positive shut-off.
  • Page 134 Safety Warning — LP-Gas Pressure Relief Valves Purpose In its continuing quest for safety, REGO® is publishing safety WARNING warning bulletins explaining the hazards associated with the use, misuse and aging of REGO® Products. LP-Gas dealer managers and service personnel must realize that the failure to exercise the utmost care and attention in the installation, inspection and maintenance of these products can result in personal injury and property damage.
  • Page 135 Inspect Regularly A pressure relief valve discharges when some extraordinary 4. Physical damage. Ice accumulations and improper circumstance causes an over pressure condition in installation could cause mechanical damage. IF THERE ARE the container. If a pressure relief valve is known to have ANY INDICATIONS OF DAMAGE, REPLACE THE VALVE.
  • Page 136 RegO® Pressure Relief Valves Requirements for Pressure Relief Valves The reasons for this are two-fold: Every container used for storing or hauling LP-Gas and anhydrous If the relief valve is called upon to open, the resulting ammonia must be protected by a pressure relief valve. These discharge produces an increased vaporization of the valves must guard against the development of hazardous product in the container with the result that the liquid cools...
  • Page 137 RegO® Pressure Relief Valves Ordering RegO® Pressure Relief Valves Part Number Explanation When ordering RegO® Pressure Relief Valves, be sure you are Products carrying an “A” or “AA” prefix contain no brass parts and certain that it will sufficiently protect the container as specified in are suitable for NH3.
  • Page 138 Safety Information - Relief Valves Don’t Last Forever Debris on valve seats which prevents reseating can occur Use of Protective Caps whenever the valve collects material in the relief valve opening which is not blown out when the relief valve opens. Many of the problems that cause inoperative relief valves could be prevented if proper protective caps were kept in place at all times.
  • Page 139 MEGR-1630 HIGH FLOW GAS REGULATOR Instruction Manual- Look Inside For: Description Installation Overpressure Protection Startup and Adjustment Shutdown Maintenance Parts Ordering Parts List Marshall Excelsior Company Marshall, MI 49068 269-789-6700 FAX 269-781-8340 www.marshallexcelsior.com...
  • Page 140 DESCRIPTION: MEGR-1630 is a spring loaded, self operated pressure regulator for use with inlet pressures as high as 1500 PSIG and outlet pressures between 3 and 500 PSIG. INSTALLATION: Qualified personnel only should perform installation, operation and maintenance in accordance with NFPA 54 &...
  • Page 141 NOTE: The sum of the outlet pressure and the maximum pressure differential must be greater than the inlet pressure. CAUTION: The maximum outlet emergency pressure (casing pressure) is 550 psig. This number takes precedence over the maximum outlet pressure above the pressure setting. VENTS: The MEGR-1630 pressure regulator is supplied with a screened vent assembly in the 1/4 NPT bonnet vent hole.
  • Page 142 following these procedures, refer to the diagram for item number locations unless otherwise directed. Assembly is the reverse of these procedures. Replacing the Orifice, Valve Disk Assembly and Lever 1. Disconnect the piping from the inlet housing (item 19) 2. Remove 4 screws (item 18) and the housing 3.
  • Page 143 PARTS LIST ITEM DESCRIPTION Nameplate Drive Screws (4 Req'd) Adjusting Screw (See Table 1) Hex Nut Upper Spring Guide (0-275 psig Pressure Range) Upper Spring Guide (over 275 psig Pressure Range) Bonnet - Iron Spring (See Table #1) Screw Lower Spring Guide (0-275 psig Pressure Range) Lower Spring Guide (over 275 psig Pressure Range) Diaphragm - Neoprene Hex Nut (4 Req'd)
  • Page 145 10 - 30.1 - 5 Gas Electro-mechanical Valves - 10/09 Valve model number description Every MAXON gas electro-mechanical valve can be accurately identified by the model number shown on the valve nameplate. The example below shows a typical gas electro-mechanical valve model number, along with the available choices for each item represented in the model number.
  • Page 146 10 - 30.1 - 6 Gas Electro-mechanical Valves - 10/09 Valve model cross reference MAXON valve model numbers have changed to intelligent coded model numbers for easy identification and specification. Valves manufactured prior to October 1, 2008 will contain an older model number system which can be easily cross referenced with the chart below.
  • Page 147 10 - 30.1 - 7 Gas Electro-mechanical Valves - 10/09 Valve body assembly options & specifications Normally-closed shut-off valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4”...
  • Page 148 10 - 30.1 - 8 Gas Electro-mechanical Valves - 10/09 Normally-open vent valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4” A, C 1, cast iron 1, 2, 4 8618...
  • Page 149 10 - 30.1 - 9 Gas Electro-mechanical Valves - 10/09 Valve actuator options Automatic reset valves Solenoid OR Nominal Flow Normal Area Motor Motor Switch circuit board pipe size capacity position classification voltage timing options voltage 3/4” A, B, C, D, E, F, G A, B C, D, E 1, 2 0, 1, 2, 3, 4...
  • Page 150 10 - 30.1 - 10 Gas Electro-mechanical Valves - 10/09 Manual reset valves Nominal Flow Normal Area Solenoid Handle side Switch pipe size capacity position classification voltage plate options options A, B, C, D, E, F, G A, B, C, D, E 0, 1, 2, 3 A, B, C, D, F, G A, B, C, D, E...
  • Page 151 10 - 30.1 - 11 Gas Electro-mechanical Valves - 10/09 Valve body assembly specifications 1) Body 2) Bonnet 3) Seat 4) Disc 5) Follower ring 6) Seat o-ring 7) Body o-ring 8) Wavy spring 9) Stem 10) Spring pin 11) Stem o-ring 12) Striker plate 13) Bumper 14) Flow direction...
  • Page 152 10 - 30.1 - 12 Gas Electro-mechanical Valves - 10/09 Valve body assembly - gas compatibility Agency approvals Suggested material options and certifications MOPD code rating CE [4] Body seals Body & Trim & bumper bonnet package A, B, C, E, F 1, 2, 5, 6 1, 2 Std.
  • Page 153 10 - 30.1 - 13 Gas Electro-mechanical Valves - 10/09 Electrical data General MAXON shut-off valves are electrically actuated from a power source. Standard assemblies include an internal holding solenoid or clutch and printed circuit board. Position switch wiring diagrams (reproduced below) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional switches.
  • Page 154 10 - 30.1 - 14 Gas Electro-mechanical Valves - 10/09 Figure 2: Normally-open valves 26379P NORMALLY OPEN VALVE VCS-1 VCS-2 VOS-1 VOS-2 Standard and CP valves L(+) N(-) SPDT SPDT SPDT SPDT DPDT DPDT VCS-2 VOS-1 GENERAL PURPOSE AREA DIVISION 2 AREA VCS-1 VOS-2 SPDT...
  • Page 155 10 - 30.1 - 18 Gas Electro-mechanical Valves - 10/09 Dimensions and weights Valve bodies: 3/4” (DN20) to 3” (DN80) Body connection A & C Body connection B, D & H 1) (2) 1/4” NPT test connection Body connection E Body connection F Approximate dimensions (in mm) Approximate weight (in kg)
  • Page 156 10 - 30.1 - 19 Gas Electro-mechanical Valves - 10/09 Valve actuators: 3/4” through 1-1/2” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test connection 3) Terminal block cover Manual reset type (SMM11, SMM21, SMM12, SMM22)
  • Page 157 10 - 30.1 - 20 Gas Electro-mechanical Valves - 10/09 Valve actuators: 2” through 3” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test con- nection 3) Terminal block cover Manual reset type SMM11, SMM21, SMM12, SMM22)
  • Page 158 10 - 30.1 - 24 Gas Electro-mechanical Valves - 10/09 Available top assembly positions The valve top assembly can be positioned on the body in four different orientations. See sketches below to determine the designation of the required orientation for your application. Position “R”...
  • Page 159 10 - 30.1 - 27 Gas Electro-mechanical Valves - 10/09 Valve actuator spare part identification 3/4” standard flow through Manual reset actuator Automatic reset actuator 4” CP actuators (side view) (side view) 1) Nameplate 2) Solenoid 3) VOS motor limit/signal switch for normally- closed valve;...
  • Page 160 10 - 30.1 - 28 Gas Electro-mechanical Valves - 10/09 Please read the operating and mounting instructions before using the equipment. Install the equipment in compliance with the prevailing regulations. Bedrijfs- en montagehandleiding voor gebruik goed lezen! Apparaat moet volgens de geldende voorschriften worden geïnstalleerd.
  • Page 161 10 - 30.1 - 29 Gas Electro-mechanical Valves - 10/09 The installation, operation and maintenance instructions contain important information that must be read and followed by anyone operating or servicing this product. Do not operate or service this equipment unless the instructions have been read. IMPROPER INSTALLATION OR USE OF THIS PRODUCT COULD RESULT IN BODILY INJURY OR DEATH.
  • Page 162 10 - 30.1 - 30 Gas Electro-mechanical Valves - 10/09 Component identification Automatic (motorized) valve Manual valve Current model designation Current model designation (former model designation) (former model designation) SMA11 (5000), CMA11 (5000 CP), SMM11 (808), CMM11 (808 CP), SMM21 (STO-M) SMA21 (STO-A), CMA21 (STO-A-CP) 1) Access cover screws 2) Access cover...
  • Page 163 10 - 30.1 - 31 Gas Electro-mechanical Valves - 10/09 Installation A gas filter or strainer of 40 mesh (0.6 mm) or smaller is recommended in the fuel gas piping to protect the downstream safety shut-off valves. Properly support and pipe the valve in the direction of the flow arrow on the valve body. Valve seats are directional. Sealing will be maintained at full rated pressures in one direction only.
  • Page 164 10 - 30.1 - 32 Gas Electro-mechanical Valves - 10/09 Actuator assembly rotation MAXON electro-mechanical valves should be ordered in a configuration compatible with planned piping. If valve orientation is not correct, the actuator assembly can be rotated in 90° increments around the valve body centerline axis using the procedure below.
  • Page 165 10 - 30.1 - 33 Gas Electro-mechanical Valves - 10/09 Field installation of valve position switch General Shut off fuel supply upstream of valve, then de-energize valve electrically. Remove terminal block and access cover to provide access, being careful not to damage gaskets. Compare with illustrations below to identify your valve type.
  • Page 166 10 - 30.1 - 34 Gas Electro-mechanical Valves - 10/09 Wand position (for normally-closed valves) VOS switch wand should be VCS switch wand should be actuated from above actuated from below Mounting brackets Mounting bracket A Mounting bracket B VCS switch mounts on back of bracket 3”, 4”, 6”...
  • Page 167 10 - 30.1 - 37 Gas Electro-mechanical Valves - 10/09 Maintenance instructions MAXON electro-mechanical valves are endurance tested far in excess of the most stringent requirements of the various approval agencies. They are designed for long life even if frequently cycled, and to be as maintenance-free and trouble-free as possible. A valve operational test should be performed on an annual basis.
  • Page 169 Flow Control Valves Page 7017 Capacities and Specifications Series “CV” Control Valves and Series “BV” Balancing Valves General " " F ° ° 2 All Maxon Flow Control Valves are designed for F ° ° 6 throttling service only and are not intended for l f r tight shut-off.
  • Page 170 Page 7018 Flow Control Valves Performance Data Series “BV” and “CV” Gas Control Valves – Natural Gas Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
  • Page 171 Flow Control Valves Page 7019 Performance Data Series “BV” and “CV” Gas Control Valves – Propane Gas Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
  • Page 172 Page 7020 Flow Control Valves Performance Data Series “BV” and “CV” Gas Control Valves – Air Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
  • Page 173 Flow Control Valves Page 7021 Dimensions (in inches) Series “CV” Control Valves " 2 " 4 " 1 " 4 " 2 " 2 " 2 " 3 l l e Pipe threads on this page conform to NPT (ANSI Standard B2.1) 6/11...
  • Page 174 Page 7022 Flow Control Valves Dimensions (in inches) Series “BV” Balancing Valves " 2 " 4 " 1 " 4 " 2 " 2 " 2 " 3 Pipe threads on this page conform to NPT (ANSI Standard B2.1)
  • Page 175 Flow Control Valves Page 7023 Component Identification Series “BV” Balancing Valves and Series “CV” Flow Control Valves Series “BV” Balancing Valve Series “CV” Control Valves Series “CV” Control Valve Nameplate Order spare parts for Series “CV” and “BV” Flow Control Valves by identifying required items from the drawings above and referencing information on valve nameplate (shown above).
  • Page 176 Flow Control Valves Page 7000-S-1 Installation Instructions – Support weight of piping independently. Do not lessens the chance of internal flow turbulence being place any Maxon Flow Control Valve in a piping set-up in the piping manifolds and control valve. bind.
  • Page 177 Page 7000-S-2 Flow Control Valves Adjusting Instructions Notice: Only generalized instructions can be provided 3. Check that any air handling dampers are here. Detailed adjusting instructions are provided with properly positioned and locked into operating each individual Maxon burner and/or mixer system. positions.
  • Page 284 LP Systems SERIES 8210 Gas Shutoff Valves 8214 1/4" to 3/4" NPT 8262 226787 Features • 2-Way Normally Closed operation. • For liquid petroleum gases (propane) in both liquified and gaseous states. • Applications such as grain dryers, incinerators, space heaters, etc.
  • Page 285 SERIES 8210 8214 8262 226787 Specifications Approx. Operating Pressure Pipe Orifice Shipping Capacity Differential (psi) Agency Size Size Max. Fluid Const. Weight (ins.) (ins.) Flow Btu/hr. Min. Max. Temp.˚F Catalog Number Ref. Wattage (lbs) COMBUSTION (Fuel Gas) - NORMALLY CLOSED 0.35 27,250 8262G232B...
  • Page 286 2011 Service Manual Rev. A...
  • Page 287 2011 Service Manual Rev. A...
  • Page 288 2011 Service Manual Rev. A...
  • Page 289 2011 Service Manual Rev. A...
  • Page 290 2011 Service Manual Rev. A...
  • Page 291 2011 Service Manual Rev. A...
  • Page 292 2011 Service Manual Rev. A...
  • Page 293 2011 Service Manual Rev. A...
  • Page 294 2011 Service Manual Rev. A...
  • Page 295 2011 Service Manual Rev. A...
  • Page 296 2011 Service Manual Rev. A...
  • Page 297 2011 Service Manual Rev. A...
  • Page 298 2011 Service Manual Rev. A...

This manual is also suitable for:

DpDpslDpxslDpx4tDpx8tDpx12t ... Show all

Table of Contents