Summary of Contents for Allen Engineering Corporation Mechancial Super Pro Series
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OPERATIONS-PARTS OPERATIONS-PARTS MANUAL MANUAL MSP460 Mechancial Super Pro (MSP) Series Riding Trowel 049854; 03/09...
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This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience. 049854; 03/09...
Limited Warranty LIMITED WARRANTY and LIMITATION OF LIABILITY Allen Engineering Corporation ("Allen") warrants its products to be free of defects in material or workmanship for the following periods: A. New Machines and Parts ......One Year B. New Gear Boxes ........Two Years Warranty period begins on first day of use by End User.
Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation (AEC), and therefore is not covered under Allen Engineering Corporation warranty.
Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference...
Ordering Parts Section 4 contains illustrated drawings and parts lists for help in ordering replacement parts for your machine. Follow the instructions below when ordering parts to insure prompt and accurate delivery: All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available.
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Model Number - Serial Number Codes Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. Model Number MSP 460 MODEL...
Unit Identification Unit Identification Plate Location: An identification plate listing the model number and the serial number is attached to each unit and is located on the rear lower left side of mainframe. Refer to Figure 1 for serial number and model number location.
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Technical Specifications Measurements in this manual are in U.S. units and their customary metric units (i.e., metric units contained within brackets [8 mm]). The machine RIGHT-HAND and LEFT-HAND sides are deter- mined by sitting on machine (SOM) facing in the direction the machine will travel when going for- ward.
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Technical Specifications, continued • Safety Shutdown Switch ......Foot Pedal • Fuel Capacity gal [L] ......6 [23] •...
Engine Specifications Engine Information Your MSP460 Riding Trowel mode is equipped with a liquid cooled 44 HP Kubota Diesel engine. Refer to the applicable engine OEM owner’s manual for specific instructions regarding engine operation. This manual is included with the riding trowel at the time of shipping from AEC. Engine Features: •...
Machine Dimensional Specifications All information, specifications, and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication. 60.0” [1524 mm] HEIGHT 101.5” [2578 mm] LENGTH 49.5”...
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Ear SPL Power Level Press Overall Overall Maximum Kubota dB (A) dB (A) dB (A) m/sec² m/sec² m/sec² MSP460 44 hp This information was acquired from extensive sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. 049854; 03/09...
State Regulations SECTION 1 SAFETY CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. 049854; 03/09...
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Federal Regulations SECTION 1 SAFETY SILICOSIS WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other miner- als and rocks.
SECTION 1 General Safety Precautions SAFETY 1.1.1 Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
SECTION 1 Spark Arrestor Notice SAFETY 1.2.1 Laws Pertaining to Spark Arrestors Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.
SECTION 1 Operating Safety SAFETY 1.3.1 Operating Safety Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
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SECTION 1 1.3, continued Operating Safety SAFETY 1.3.13 ALWAYS close fuel valve on engines equipped with one when machine is not being operated. 1.3.14 ALWAYS store the equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. 1.3.15 ALWAYS operate the machine with all safety devices and guards in place and in working order.
SECTION 1 Engine Safety SAFETY 1.4.1 Engine Safety Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. 1.4.2 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation, through such items as exhaust fans or hoses, is...
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SECTION 1 Service Safety SAFETY 1.5.1 Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 1.5.2 DO NOT attempt to clean or service the machine while it is running.
SECTION 1 Safety and Operation Labels SAFETY The safety and operation labels shown in this section are placed in important areas on the machine to draw attention to potential safety hazards and service information. Should any of these labels become unreadable or damaged, replacement labels can be odered from your dis- tributor.
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SECTION 1 1.6, continued Safety and Operation Labels SAFETY For diesel-fueled machines, this label identifies the tank used for DIESEL fuel only in the machine. NO OTHER type of fuel is to be used in this tank. This label reminds the service technican to use the new Allen Engineering Gearbox Oil.
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SECTION 1 1.6, continued Safety and Operation Labels SAFETY This label warns the operator of the potential hazard of servere burns from hot coolant if radiator is still hot and the radiator cap is removed before the coolant has had sufficient time to cool down.
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SECTION 2 OPERATIONS This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully. If you have any questions about operating or servicing this equipment, please contact your Allen Engineering Dealer or AEC Customer Service at 800-643-0095 or 870-236-7751.
SECTION 2 Introduction OPERATIONS 2.1.1 Description The MSP460 riding trowel is a modern high production machine. Finishing rate will vary depending on the operators skill and job conditions. This riding trowel has ten finishing blades. The Super Heavy Duty (SHD) Gearboxes are designed to provide exceptional performance with low maintenance and trouble free use under some of the worst conditions.
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SECTION 2 Start Up Procedures OPERATIONS 2.9.1 Before Starting Procedures Before starting the riding trowel check for the following: Oil level in engine: Glow Plug Hydraulic oil level: Fuel level : Temperature All fasteners: Condition of trowel arms and blades: Grease trowel daily: All hydraulic hoses and fittings: All linkages (fulcrums, etc.):...
SECTION 2 2.2, continued Start Up Procedures OPERATIONS LOFA MUILTI-FUNCTION GAUGE TEMP INDICATOR OIL INDICATOR CHARGER INDICATOR CRUISE CONTOL LEVER LIGHT SWITCH FIGURE 2.2.1 TOP VIEW OF CONTROLS 12V ACCESSORY IGNITION PLUG SWITCH HOURMETER FIGURE 2.2.2 FRONT VIEW OF CONTROLS 049854;...
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SECTION 2 Operating Instructions OPERATIONS 2.3.1 Operating The Riding Trowel To utilize your Allen Engineering MSP460 Rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
SECTION 2 2.3, continued Operating Instructions OPERATIONS With the operator in the seat, show him the functions of the joysticks [B] and [C] and how to start the machine. Refer to Figure 2.3.1. A hard level concrete slab with water on the surface is an ideal place for an operator to practice with the machine.
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SECTION 2 2.3, continued Operating Instructions OPERATIONS 2.3.3 Steering The Riding Trowel A slight "feathering motion" forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick.
SECTION 3 Periodic Maintenance SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer's Operation Manual for additional information on engine maintenance. A copy of the engine operator's manual was supplied with the machine when it was shipped.
SECTION 3 Trowel Gearbox SERVICE Trowel Gearbox Maintenance Check Oil levels in the gearbox daily (every 8 hours) Add oil if oil level is below the check sight glass. To add oil tilt trowel back and remove the fill plug. Add oil through hole opening. Replace fill plug after proper level has been achieved.
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SECTION 3 Drive Belt SERVICE 3.3.0 Drive Belt Maintenance The drive belts MUST be free from oil and foreign contaminants to prolong life. 3.3.1 To Replace The Drive Belts: Place the trowel on a flat, level surface with blades pitched flat. Disconnect the battery.
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SECTION 3 3.3, continued Drive Belt SERVICE REMOVE POSITIVE BATTERY CABLE FIGURE 3.3.1 BATTERY DISCONNECT 049854; 03/09...
SECTION 3 3.3, continued Drive Belt SERVICE 10mm x1-1/2 HEX HD CAP SCREWS 10mm SPLIT LOCK WASHERS 3/8 HARD FLAT WASHERS CLUTCH GUARD AND BATTERY PLATE ASSMBLY DRIVEN PULLEY 5/16-18x3/4 HEX HEAD CAP SCREWS (4X) AND Ø5/16 ID SPLIT LOCK WASHERS (4X) FIGURE 3.3.2 BELT REMOVAL 049854;...
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SECTION 3 3.3, continued Drive Belt SERVICE BEARING MOUNTING PLATE BELTS FIGURE 3.3.3 PULLEY SEPARATION 049854; 03/09...
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SECTION 3 Control Lever Adjustment SERVICE Control Lever Adjustment Procedure Be sure that the trowel is on a level surface. The control levers should line up evenly. If levers appear out of adjustment they can be re-adjusted forward or backwards as follows: Trowel must be placed on flat level surface that fully supports the blades on both rotors.
SECTION 3 3.4, continued Control Lever Adjustment SERVICE FIGURE 3.4.1 CONTROL LEVER ADJUSTMENT 049854; 03/09...
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SECTION 3 Right/Left Hand Control Lever Adj. SERVICE RH Control Lever Adjustment Right Or Left Procedure If levers become out of adjustment adjust the right hand lever as follows: Loosec jam nuts [D]. Remove bolt [C]. Extend linkage to move control levers to the right . Shorten linkage to move control levers to the left.
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SECTION 3 3.5, continued Right/Left Hand Control Lever Adj SERVICE FIGURE 3.5.2 RIGHT HAND CONTROL ADJUSTMENT FIGURE 3.5.3 LEFT HAND CONTROL ADJUSTMENT 049854; 03/09 3-11...
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SECTION 3 Lift Lever Adjustment SERVICE Lift Lever Adjustment Procedure Damage to and/or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the riding trowel to wobble during operation. To operate smoothly the lift lever on all trowel arms must be adjusted the same to ensure that the riding trowel is balanced correctly.
SECTION 3 3.6, continued Lift Lever Adjustment SERVICE STABLIZER RING TROWEL ARM BLADE FIGURE 3.6.1 PRESSURE PLATE LOCATION SPIDER BOSS FIGURE 3.6.2 FASTENER HARDWARE REMOVAL 049854; 03/09 3-13...
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SECTION 3 Transporting Trowel SERVICE Transporting Trowel Procedures Optional dolly jacks are available for short moves or to aid in servicing the trowel. Install dolly jacks as follows: Inspect dolly jack for serviceability and damage. Place riding trowel on firm level ground. Insert the front dolly jack [J] fully into the holes [K] in the mainframe of the riding trowel.
SECTION 3 3.7, continued Transporting Trowel SERVICE FIGURE 3.7.2 FIGURE 3.7.3 FRONT DOLLY JACK PORT REAR DOLLY JACK LOCATION LOCATION FIGURE 3.7.4 FIGURE 3.7.5 FRONT DOLLY JACK REAR DOLLY JACK 049854; 03/09 3-15...
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SECTION 3 3.7, continued Transporting Trowel SERVICE The dolly jack lifting system is designed for short moves and to aid in servicing the trowel. It is not a substitute for a towing system or trailer. A lifting bridle [N] is included and is the recommended method of lifting the trowel. Attach the bridle to each of the four lifting eyes [O] on the trowel.
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SECTION 3 3.7, continued Transporting Trowel SERVICE LIFTING EYE FIGURE 3.7.7 LIFTING EYE LOCATION 049854; 03/09 3-17...
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SECTION 3 Battery Jump Start SERVICE Battery Jump Start Procedures Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death.
SECTION 3 3.8, continued Battery Jump Start SERVICE BATTERY FIGURE 3.8.1 BATTERY LOCATION 049854; 03/09 3-19...
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SECTION 3 Winterizing Retardant System SERVICE 3.9.1 Why Winterize Retardant System If water is allowed to freeze in the retardant system, serious damage to the hose system and the pump may occur. Failures of this type will void the warranty of the pump. Pump fails to deliver water (wetting agent) to nozzles due to freezing in spray system.
SECTION 3 3.9, continued Winterizing Retardant System SERVICE RETARDANT TANK SPRAY PUMP BOTTOM PORT OF RETARDANT TANK FIGURE 3.9.1 COMPONENT LOCATION 049854; 03/09 3-21...
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SECTION 3 Notes SERVICE 3-22 049854; 03/09...
SECTION 4 Factory Service Information PARTS This section contains the illustrated drawings and parts list for help in identifying and/or ordering replacement parts for your machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to insure prompt and accurate delivery. The Right Hand (RH) and/or Left Hand (LH) orientations are defined from the operator’s view of sitting on machine (SOM).
SECTION 4 Replacement Parts Procedures PARTS We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America. Use part numbers listed in the applicable parts list table when you place your order.
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4.1.1 Illustration SECTION 4 Seat Frame Assembly - Front View PARTS 049854; 03/09...
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SECTION 4 4.1.1 Parts List Seat Frame Assembly - Front View PARTS ITEM PART # DESCRIPTION CUP HOLDER 041537 042343 FSTN, SFBHCS 1/4”-20 X 3/4” JOYSTICK, RH 046736 LEVER, CRUISE CONTROL 047643 DECAL, CRUISE CONTROL 040441 DECAL, FWD-REV/LT-RT 038979 010001 FSTN, HHCS 1/4”-20 X 1/2”...
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4.2.1 Illustration SECTION 4 Main Frame Assembly - Top View PARTS 049854; 03/09...
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SECTION 4 4.2.1 Parts List Main Frame Module - Top View PARTS ITEM PART # DESCRIPTION 010091 FSTN, LW 3/8” 010036 FSTN, HHCS 3/8”-16 X 1” 048660 CYLINDER, R/L STEERING 048291 STRAP, TANK 047701 CAP, 3 1/2” VENTED BLACK 047700 TANK, 6 GALLON PLASTIC BLACK FSTN, HHCS 1/2”-13 X 2 1/2”...
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4.3.1 Illustration SECTION 4 Power Unit Assembly - Rear View PARTS 30 31 4-10 049854; 03/09...
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SECTION 4 4.3.1 Parts List Power Unit Assembly - Rear View PARTS ITEM PART # DESCRIPTION 010021 FSTN, HHCS 5/16-18 X 1-1/4 010090 FSTN, LW 5/16 010100 FSTN, NUT HEX 5/16-18 010036 BOLT, 3/8 - 16 X 1 HEX HD CAP 010083 WSHR, 3/8”...
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SECTION 4 4.3.2 Illustration Power Unit Assembly - Bottom View PARTS 4-12 049854; 03/09...
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SECTION 4 4.3.2 Parts List Power Unit Assembly - Bottom View PARTS ITEM PART # DESCRIPTION 039130 BEARING, FLANGE 1 1/4" W/LOCK COLLAR 010106 FSTN, NUT HEX 1/2-13 010085 WSHR, 1/2 ID TYPE B ZINC FLAT 010093 FSTN, LW 1/2 010085 FSTN, FW 1/2 010093...
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4.4 Illustration SECTION 4 Right Hand Rotor Assembly PARTS 4-14 4-14 049854; 03/09...
4.4 Parts List SECTION 4 Right Hand Rotor Assembly PARTS ITEM PART # DESCRIPTION 048964 CROSSHEAD, 2-WAY 048560 BEARING, I-GLIDE FLANGED T500 048881 MNT, CROSSHEAD GEARBOX 010091 WASHER, Ø3/8” ID ZINC SPLIT LOCK 010036 SCREW, 3/8”-16 X 1” HEX HD CAP 037655 GEARBOX, 20:1 RATIO RH 029529...
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4.5 Illustration SECTION 4 Left Hand Rotor Assembly PARTS 4-16 4-16 049854; 03/09...
4.5 Parts List SECTION 4 Left Hand Rotor Assembly PARTS ITEM PART # DESCRIPTION 048966 CROSSHEAD, 2-WAY 048881 MNT CROSSHEAD GEARBOX 010091 WASHER, Ø3/8” ID ZINC SPLIT LOCK 010036 SCREW, 3/8”-16 X 1 HEX HD CAP 020915 SCREW, 5/16”-11 X 1-1/2” HEX HD CAP 010095 WASHER, Ø5/16”ID ZINC SPLIT LOCK 201163...
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SECTION 4 4.6 Illustration Right Hand Spider Assembly PARTS 4-18 049854; 03/09...
4.7 Parts List SECTION 4 Left Hand Spider Assembly PARTS ITEM PART # DESCRIPTION 040794 ASSY, 5-SHD LH SOM SPIDER 040699 SPIDER, RH 5 BOSS CCW ROT 033034 LEVER, LIFT SD UNIVERSAL 024755 FITTING, 1/8”-27 NPT 45° GREASE 040792 CLIP, 46-48 UNIV SPIDER SPRING 015684 NUT, 3/8”-16 JAM HEX 015686...
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4.8 Illustration SECTION 4 RH 20:1 Super Heavy Duty Gearbox PARTS 4-22 049854; 03/09...
4.8 Parts List SECTION 4 RH 20:1 Super Heavy Duty Gearbox PARTS NOTES ITEM PART # DESCRIPTION 049642 GEARBOX, SHD RH (SOM) - MSP460 010038 BOLT, 3/8-16X1-1/2 GR 5 HEX HD CAP 010091 WASHER, Ø3/8 ID Z-STL SPLIT LOCK 029183 BEARING, TAPERED 2"...
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SECTION 4 4.9 Illustration LH 20:1 Super Heavy Duty Gearbox PARTS 4-24 049854; 03/09...
4.9 Parts List SECTION 4 LH 20:1 Super Heavy Duty Gearbox PARTS NOTES ITEM PART # DESCRIPTION 049626 GEARBOX, SHD LH (SOM) - MSP460 010513 FITTING, 1/4-28 NPT STR GREASE 010038 BOLT, 3/8-16X1-1/2 GR 5 HEX HD CAP 010091 WASHER, Ø3/8 ID Z-STL SPLIT LOCK 029183 BEARING, TAPERED 2"...
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SECTION 4 PARTS ITEM PART # DESCRIPTION 048246 HOSE, 3/8" WATER LINE 35” 048246 HOSE, 3/8" WATER LINE 14” 048653 BARB, HOSE PLASTIC 1/4" x 1/4 NPT 048652 TEE, PLASTIC 1/4 x 1/4 x 1/4 048246 HOSE, 3/8" WATER LINE 34”...
4.10 Parts List SECTION 4 Accessory - Pro Dolly Jack System PARTS PART NO. DESCRIPTION QTY NOTES 027684 SET, PRO DOLLY JACK 017751 WASHER, 3/8 FLAT 010133 PIN, 3/16 X 2 COTTER 015692 CAP, 1/4 RED GREASE 010464 NUT, 3/8-16 NYLOCK LOCK 024628 SPACER, DOLLY JACK WHEEL 026728...
4.26 Parts List SECTION 4 Tools - Service PARTS PART NO. DESCRIPTION QTY NOTES 016863 JIG, TROWEL ARM ALIGNMENT 045399 PULLER, SHD 5-ARM SPIDER NOTES: Not shown. 049854; 03/09 4-35...
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