SSD Drives 637f Series Product Manual
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SSD Drives 637f Series Product Manual

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  • Page 1 Servo drive Product Manual 07-02-10-01-E-V0304.doc...
  • Page 2 Further descriptions, that relate to this document: UL:07-02-01 Product - manual Rack 6 U and EMV UL:07-02-02-01 Product - manual Power supply plug-in module NE B 07-02-09-02 ® Feedback system HIPERFACE UL:07-05-02-03 Product - manual SUCOnet K UL:07-05-03-02 Product - manual Bus interface CAN for 635 637 637+ UL:07-05-04-02 Product - manual Bus interface DP for 635 637 637+ UL:07-05-05-02...
  • Page 3 Changes are subject to change without notice. SSD Drives has registered in part trademark protection and legal protection of designs. The handing over of the descriptions may not be construed as the transfer of any rights.

  • Page 4: Table Of Contents

    CONTENTS Page Safety precautions ..................... 8 General ....................10 System description ........................10 1.1.1 Digital communication........................11 1.1.2 Operation configurations....................... 11 1.1.3 Compatibility to 637 servo drives....................12 1.1.4 Compatibility to 637+ servo drives....................12 Type code ............................. 13 Range data ........................... 14 1.3.1 Insulation concept.........................
  • Page 5 CONTENTS Page Operating modes ..................48 Operating modes and pin functions....................49 Configurable pin-functions (depending on the operating mode) ..........50 Function diagrams from inputs and outputs ................. 51 Mechanical installation ................52 Mounting ............................52 Control cabinet - mounting......................52 Cooling............................
  • Page 6 Disposal....................79 Software....................80 ® 13.1 EASYRIDER Windows - Software ....................80 13.2 SSD Drives programming language BIAS..................81 13.3 BIAS – commands ........................83 Certificates ....................84 Index ......................92 Modification Record ................94 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f...
  • Page 7 These operating instructions present themselves as an overview of the technical data and features. Please read the operating instructions before operating the product. If you have any questions, please contact your nearest SSD Drives representative. Improper application of the product in combination with dangerous voltage can lead to injuries.

  • Page 8: Safety Precautions

    The digital servo drives are in the sense of EN 50178/VDE 0160 power electronic equipments for regulating the flow of energy in electrical power installations. They are exclusively for supplying SSD Drives (or SSD Drives approved) servo motors. Handling, installation, operation, and maintenance are...
  • Page 9 Before putting into operation, remove additional covers so that the unit does not overheat. With measurements at the servo drive it is absolutely necessary to observe the potential separation! SSD Drives Drives Limited is not liable for damages which occur by not following the instructions or the applicable regulations! Stop ! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc...

  • Page 10: General

    General System description The digital servo drive of the 5 generation serves to regulate the current, speed and position of AC servo motors, (standard: with resolver) All control circuits and functions are realized digitally. System variants Rack version: 637f/D6R..Compact version: 637f/K D6R..637f/K D6R 637f/ K D6R Su pply volta ge:...

  • Page 11: Digital Communication

    System description 1.1.1 Digital communication Diagnose / Setup General: by 7-segment display ® Comfortable: via PC by EASYRIDER Windows – Software from version V8.xx (serial interface RS232) Communication The serial-communication-protocol is free documented. (Explanation see separate documentation) Every user has unrestricted access to all functions and parameters. 637f ⌧...

  • Page 12: Compatibility To 637 Servo Drives

    Compatibility to 637 servo drives (Not required for new projects) The 637f series servo drives are essentially pin- and functionally compatible with the servo drives 637. However at replacement of a 637 for a 637f drives, the existing application must be checked and carefully tested under compliance with the corresponding safety precautions.

  • Page 13: Type Code

    -HF2 HIPERFACE modul 2 version * use only for 1 x CAN. Example Typical example of an order of a 1-axis compact device in SSD Drives-design: Type: 637f/KD6R02.S5-3-0-2CA-EAE-RD2 637f/ = SSD Drives-fast-design K = 1-axis compact digital servo drive system...

  • Page 14: Range Data

    Range data 1.3.1 Insulation concept COM1 power - terminals customer part COM2 dep. Optionsmodule L1, L2, L3 Remote IN DC-bus M1, M2, M3 analog brak - cirquit digital power supply DC 24 V DC 24 V double insulation VDE 0160 Insulation of control voltage supply Take Care ! The insulation of control (Com1..X40) depends on the insulation of control voltage supply Required for safe separation (PELV): double insulation...

  • Page 15: Compact Units 637F/K D6R

    A [W/A] [kg] weight further data see: chapter 11 1) suggested: transformer-based supply 2) use only SSD Drives-released types 3) max. continuous performance reduced to 80%, see chapter 1.3.6 4) References chapter 1.3.6 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...

  • Page 16: Plug-In Modules 637F/D6R

    A [W/A] weight [kg] further data see chapter 11 1) suggested: transformer-based supply 2) use only SSD Drives-released types 3) max. continuous performance reduced to 80%, see chapter 1.3.6 4) References chapter 1.3.6 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 17: Single- And Three-Phase Supply

    Range Data 1.3.5 Single- and three-phase supply Due to the line-ripple of DC-Bus, the rate of usable output voltage is reduced like follows. This reduced effects the max. reachable speed of the applied motor. Three-phase supply: the unloaded output voltage will be reduced to approx. 90%, maximum 85 % Single-phase supply: 50 –...

  • Page 18: Output Power

    Range Data 1.3.6 Output power In case of continuous operation in the range of full-load the limits like shown in the diagram have to be respected. Typical servo applications are not effected by this restriction. (S3 operation: Start/Stop) ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 19: Dimensions And Layout

    Dimensions and layout 1.4.1 Dimensions for compact device and plug-in module Ø 5,2 fro nt side detail Ø 10 plug -in modu le spa ce for fan Ø 5,2 detail 637f/K D6R 02...10 width 637f/K D6R 16...30 width 65,0 mm 14 HP 104,6 mm 20 HP...

  • Page 20: Emc-Clip (Optional)

    Dimensions and layout 1.4.2 EMC-Clip (optional) 1.4.2.1 for 8 HP drive side view front view 1.4.2.2 for 16 HP drive side view front view EMC Clip for Feedback cable (e.g. Resolver) Mains cable Motor cable meaning: 1, 2, 3 = cage clamp terminals ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 21: Layout

    Dimensions and layout 1.4.3 Layout 1.4.3.1 Layout of controller board Ansicht: Deckblech demontiert Bestückungss eite Diagn. slot for option module fuse COM1 slot for option module COM2 X501 X500 possible component variant see chapter 2.6.2 slot for option module X520 X521 X300 possible component variant...

  • Page 22: Connector Assignment And Functions

    Connector assignment and functions General view of connections of the compact device 637f/ K D6R 02 - 10 Width 14 HP ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 23: General View Of Connections Of The Compact Device 637F/K D6R 16

    Connector assignment and functions 2.1.1 General view of connections of the compact device 637f/K D6R 16...30 Width 20 HP ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...

  • Page 24: Connector Pin Assignments And Contact Functions

    Connector assignment and functions Connector pin assignments and contact functions 2.2.1 Power connections for plug-in module 637f/D6R (at the rear of the rack) (H15 multiple pin strip according to DIN 41612) DC-bus in the rack to further regulators grounding bar H 15-strip switching cabinet R resistor...

  • Page 25: Signal Connections

    Connector assignment and functions Signal connections 2.3.1 Control signal plug X10 SUB D25 socket Complete representation X10 Reference to pin 22 & pin 23: With controllers with option module SBT, kindly note the extended functions of these signals (see documentation 07-02-10-02-E..). ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...
  • Page 26 Connector assignment and functions Signal connections Control signal plug X10 SUB D25 socket Connection example (without option SBT) drive side control signal plug X10 model: SUB D 25 spread out +/- 10V output ready 0V reference point, I/O-supply input active spread out +24V, I/O-supply PELV-...
  • Page 27 Connector assignment and functions Signal connections Control signal plug X10 SUB D25 socket Inputs / outputs Function Model In- / output shield connector Shield configurable (chapter 3) OPTO Input stabilized auxiliary voltage output auxiliary voltage -12VDC; max. 80 mA configurable (chapter 3) OPTO Input Reference point to X10.18...

  • Page 28: Feedback Sensor Connection X30

    Connector assignment and functions Feedback Sensor Connection X30 The Feedback system generates a digital value, representing the rotor position Derivated from this value: commutation according to pole pair number actual speed value position value for position control 2.4.1 Function module X300 The connector X30 is directly related to the function module X300.

  • Page 29: Resolver Connection X30 Sub D 09 Socket

    Connector assignment and functions Feedback Sensor Connection X30 2.4.2 Resolver connection X30 SUB D 09 socket Required function module: X300_RD2 (Standard) Use only SSD Drives approved resolvers. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...
  • Page 30 Connector assignment and functions Feedback Sensor Connection X30 Resolver connection X30 SUB D 09 socket ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 31: Multi-Function X40

    Connector assignment and functions Multi-function X40 Description X40 Via a programmable I/O processor, the X40 connection can be configured different. ® (EASYRIDER Windows - Software) Standard functions: - Incremental output - Incremental input - Stepper motor - pulse inputs - SSI interface The unobstructed configurableness creates e.g.

  • Page 32: Incremental Output

    Connector assignment and functions Multi-function X40 2.5.1 Incremental output Connector pin assignment X40 ® EASYRIDER Windows - Software X40 Mode = 0 • Incremental encoder simulation for processing in positioning modules • Standard: 1024 increments further selectable pulse numbers: 2048, 512, 256, 128, 64, 4096 Function Designation Channel B...

  • Page 33: Incremental Input

    Connector assignment and functions Multi-function X40 2.5.2 Incremental input ® EASYRIDER Windows - Software X40 Mode = 1 Parameter area of the input signals: 10...1000000 increments Function Designation Channel B Channel B inverted Shield connector Shield Channel A Channel A inverted Reference potential * Channel Z inverted zero impulse Channel Z, zero impulse...

  • Page 34: Stepper Motor Input

    Connector assignment and functions Multi-function X40 2.5.3 Stepper motor input pulse / direction ® EASYRIDER Windows - Software X40 Mode = 2 Function Designation Output: Drive active inverted /READY Output: Drive active READY Shield connector Shield Pulse inverted Pulse Reference potential (generally to connect) Direction inverted Direction Supply voltage output max.

  • Page 35: Stepper Motor Input

    Connector assignment and functions Multi-function X40 2.5.4 Stepper motor input pulse positive / negative ® EASYRIDER Windows - Software X40 Mode = 3 Function Designation Output: Drive active inverted /READY Output: Drive active READY Shield connector Shield Pulse direction (-) inverted Pulse direction (-) Reference potential (generally to connect) Pulse direction (+) inverted...

  • Page 36: Ssi Encoder Interface

    Connector assignment and functions Multi-function X40 2.5.5 SSI Encoder Interface ® EASYRIDER Windows - Software X40 Mode = SSI_13 bit Singleturn ® EASYRIDER Windows - Software X40 Mode = SSI _14 bit Singleturn ® EASYRIDER Windows - Software X40 Mode = SSI_25 bit Multiturn (13 bit Single- / 12 bit Multiturn) ®...

  • Page 37: Digital Interfaces

    Service interface COM1 (RS232) standard Functions: Supporting all diagnosis and setup tasks Connection to your PC is made with the SSD Drives communication cable KnPC/D Communication is made via the SSD Drives operating program ® (EASYRIDER Windows - Software) Com RS232 Function drive-side...

  • Page 38: Fieldbus Interface Com2

    Connector assignment and functions Digital interfaces 2.6.2 Fieldbus interface COM2 (SUB D09 socket) Option modules Many different functions can be implemented by optional using of the option modules. Layout, see chapter 1.4.3 Overview: module designation interface galvanic isolation design slot RP 232 RS 232 RP 422...
  • Page 39 Connector assignment and functions Digital interfaces 2.6.2.3 Module designs design C design A design B coding 2.6.2.4 Pin assignment for RS232 with option module RP 232 assignment as RS232 2.6.2.5 Pin assignment for RS422/485 with option module RP 422, without galvanic isolation with option module RP 485, with galvanic isolation assignment as RS422/485 Data In...
  • Page 40 Connector assignment and functions Digital interfaces 2.6.2.6 Pin assignment for CAN/DeviceNet with option module RP CAN / RP DEV / RP 2CA / RP 2C8, with galvanic isolation (applicable for COM2, COM3 B, COM3 C) description designation CAN_L bus line CAN_L (dominant low) Ground...
  • Page 41 Connector assignment and functions Digital interfaces 2.6.2.9 Pin assignment for Interbus S with option module RP IBS, with galvanic isolation Remote OUT (COM2) Remote OUT (SUB D09 socket) com 2 description designation Data line OUT forward (error voltage A) Data line IN backward (error voltage A) Reference potential GND I...
  • Page 42 Connector assignment and functions Digital interfaces 2.6.2.10 Pin assignment for I/O interface with option module RP EA5, with galvanic isolation Digitale I/O Option COM2 SUB D09 socket com 2 designation comment status BIAS input 101 standard input BIAS input 102 standard input BIAS input 107...
  • Page 43 Connector assignment and functions Digital interfaces 2.6.2.11 Pin assignment for I/O interface with option module RP EAE, with galvanic isolation Digital I/O option X200 SUB D26 high density socket X200 designation comment status Bias input 201 standard input Bias input 202 standard input Bias input 203...
  • Page 44 Connector assignment and functions Digital interfaces 2.6.2.12 Pin assignment for I/O interface with option module RP 2C8, with galvanic separation Digital I/O option X120B or X120C Cage – Clamp terminal 10pole. (min./max. cable cross-section: 0,08mm² / 1,5mm²) X120 designation comment status Bias input 121 standard...
  • Page 45 Connector assignment and functions Digital interfaces 2.6.2.13 DIL – switch position for module RP2CA and RP 2C8, with galvanic separation DIL – switch position CAN Default = all off ------------------------------2 ---------2 20 kbaud 50 kbaud 100 kbaud node number baud rate 125 kbaud 0 - 127 250 kbaud...

  • Page 46: Option Module Rp Sbt

    Pin assignment and functions Option module RP SBT 2.7.1 Safe Stop Connector assignment X290: Designation Note Status Input Active OPTO Input Reference point Input Active OPTO Input Starting lockout deactivated Relais Input Reference point Starting Relais Input lockout Checkback contact Free contact Break contact Checkback contact...

  • Page 47: Brake Control And Ptc Evaluation

    Pin assignment and functions Option module RP SBT 2.7.2 Brake control and PTC evaluation Connector assignment X280 Designation Status Supply for brake output and PTC evaluation Input Reference point for supply Input Reference point for Brake control Output Brake control Active ok. Relais output Input Input...

  • Page 48: Operating Modes

    Operating modes The preselection of the device functions are carried out by choosing the operating modes 0...5 according to ® the following table, see chapter 3.1, (EASYRIDER Windows - Software). Each operating mode allows the assignment of different in- and output functions (F0..F6). Operating Reference-source Hints for selecting the operating...

  • Page 49: Operating Modes And Pin Functions

    Operating modes Operating modes and pin functions operating modes torque / speed- speed torque position / position Available position control control control control speed-control control pins + BIAS number functions input F0, F1 F0, F1 F0, F1 F0, F1, F2, F0, F1, F2, F0, F1, F2,F6 X10.14...

  • Page 50: Configurable Pin-Functions (Depending On The Operating Mode)

    Operating modes Configurable pin-functions (depending on the operating mode) Input functions (depending on the operating modes) input function function function function function function functio move manually input ⌧ ⌧ ⌧ set selection Node no. X10.14 limit switch + data 2 0 input move manually ⌧...

  • Page 51: Function Diagrams From Inputs And Outputs

    Operating modes Function diagrams from inputs and outputs Pro te ctio n mo de s witc hing off Pro te ctio n mo de limiting Fa ult s ig nal / prote ctio n func tio n acc. with EAS YR ID ER co nfig . me nue in acc.

  • Page 52: Mechanical Installation

    Mechanical installation Mounting SSD Drives digital servo drives may be installed only in a vertical position to guarantee the best air circulation for the cooling ribs of the heat sink. Vertical installation above other drive racks or above other heat producing devices can lead to overheating. In addition the drives are to be operated exclusively in SSD Drives racks or the compact enclosure respectively.

  • Page 53: Electrical Installation

    Risk of electrical shock, wait 3 minutes after switching off, for discharging the capacitors. Disconnect SSD Drives plug-in units from mains before working on them. A period of three minutes must pass after switching off so that the internal capacitors can discharge completely. Until the discharge time is...

  • Page 54: Fuses, Contactors, Filters

    Electrical installation Fuses, contactors, filters Compact units 637f/ KD6R 02 KD6R 04 KD6R 06 KD6R 10 KD6R 16 KD6R 22 KD6R 30 Fuses, Contactors RCD-switch not recommended. Required setpoint: 300 mA, no protection against life danger mains input currents mains protection 1) mode T10A T10A...

  • Page 55: Correction Of Supply Current

    Electrical installation Correction of supply current Attention in case of continous load: Due to the capacitive input impedance of DC-Bus, the input current is deformated. This guides to RMS -values higher than the sinus-based calculated values. Fuses, contactors and line filters have to be selected in respect to this effect. In typical servo application with Stop/Go-operation (S3-Operation), the rating to nominal data will be sufficient.

  • Page 56: Brake Resistor

    Electrical installation Brake resistor 5.8.1 Selection of the brake resistor The energy of a moving system flows back to the Drive. The DC-Bus capacitors are able to take a small value. The rest has to be converted to heat by a resistor. Switching of this brake resistor depends on the DC-Bus voltage.

  • Page 57: Configuration Of The Brake Resistor

    Precondition for correct monitoring of shunted ballast resistors is the nearly same ratio of P - cont. power to P - pulse power. This is guarantied with the SSD Drives standard combinations. ..KD6R 16..30-7 units do not contain an internal ballast resistor.
  • Page 58 Electrical installation Brake resistor Configuration of the brake resistor Example: EASYRIDER Evaluation resistance value in use of internal and external resistances. Internal “Ballast = 300 Ohm“ for ..KD6R10..-7 resistances External “Ballast = 100 Ohm“ for ..KD6R10..-7 resistances formula Rtotal. Rext. ⇒...

  • Page 59: Wiring Instructions

    The layout of grounding is very important. Grounding has to be low-impedant for high frequences. That means, all ground-connecting parts have to use area. The measurements made are valid under the use of SSD Drives - cables, suppression aids and line filters and by application of the following wiring instructions: ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc...

  • Page 60: Hints For Mounting

    All screws must be well fixed ! Use only SSD Drives-filters and cables for motor and resolver Place all wires and cables as close as possible to any grounded metal parts Separate power- and control cables.

  • Page 61: Example For Mounting

    Wiring instructions Electromagnetic compatibility (EMC) 6.7.2 Example for mounting Mounting plate in the control cabinet cable channel for power cables Conductive area to screen or EMC-Clamp ( accessories) Cont rol voltage DC 24V Eurotherm-motor cable Type KM... put wires into insulation-tube Toroidal Ferrit e Eurotherm-model FR if required (see chapter 5.6) AC power input conductive area, remo ve vanish...

  • Page 62: Achieveable Specifications And Conditions

    Wiring instructions Electromagnetic compatibility (EMC) Achieveable specifications and conditions 6.7.3 conditions additional conditions Motor-cable SSD Drives Area Class Standard length line filters mounting in additional Emissions: Industrial EN50081-2/ LNF S/E closed toroidal transmitted by EN55011Klasse A chapter 5.6 LNF B...

  • Page 63: Setting And Programming

    Setting and programming Jumper All jumpers are set to a standard position in production ! JP100, bridged pad... 2 and 3 READY contact with reference to (standard) common output supply voltage on X10.21 1 and 3 READY contact can be wired freely JP101, bridged pad...

  • Page 64: Commissioning

    CAUTION ! Wiring errors or incompatible operation may cause unpredictable motions. Avoid danger for man and machine ! Preparation For PC-link use the SSD Drives communication software ® EASYRIDER Windows - Software. For the start, we suggest exercises in simulation mode to get familiar with EASYRIDER.This chapter presumes the knowledge how to handle EASYRIDER.

  • Page 65: Commissioning In Steps

    Commissioning Commissioning in steps Step Action Remark Before switching on Check the wiring, especially: Filter polarity, supply Motor wiring, motor polarity Resvolver wiring, polarity (or other feedback systems) With critical mechanical part: remove motor shaft from avoid danger application Connect PC by RS232 link to the drive service port COM1 ®...
  • Page 66 Commissioning Commissioning in steps Step Action Remark “ACTIVE” switched 7-segment- dispay Adjust test generator as required. Activate test generator with “START F8”. Activate graph to display motor current or speed. Can be optimize manually (P- and I- gain) Is the result ok? Yes: continue with 14 No: continue with U1 Preparation to the position controller...
  • Page 67 635/ 637/ 637+/ 637f +/- 10V at X10.5/18 +/- 10V at X10.1/2 ATTENTION! Tuning of current loops should be only done after consultation of SSD Drives experts. continue with 9 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...

  • Page 68: Diagnosis And Trouble Shooting

    Diagnosis and trouble shooting 7-segment display Many sources of faults can be narrowed down with the diagnosis display. display output servo drive explanation 635/637 637+ 637f ready warning comment no display any control voltage? external fuses ok? system ready for operate drive ready, not active drive ready for operate! DC link voltage within the limits,...
  • Page 69 Diagnosis and trouble shooting 7-segment display output display servo drive explanation 635/637 637+ 637f ready warning comment overload of the motor I²t does the control loop oscillate? P-amplification too high mechanics stiff? requirements too high? is warning /8/ evaluated? over temperature of the output stage (> 95°C) adequate cooling of the regulator? ambient temperature too high? over voltage on DC bus...
  • Page 70 Diagnosis and trouble shooting 7-segment display output display servo drive explanation 635/637 637+ 637f ready warning comment X 300 – Module not inserted or wrong inserted or defect X 300 testing X 300 – setting wrong X 30 / X40 Counter-Configuration test in the EASYRIDER®...
  • Page 71 Diagnosis and trouble shooting 7-segment display output display servo drive explanation 635/637 637+ 637f ready warning comment starting lockout RP SBT terminal X290. 3/4 check Max. speed overload check speed limits resp. setpoint speed CAN - Open 402 Sync Message error in Interpolated positioning mode 6.19c 8.19d...

  • Page 72: Reset Of A Regulator Trouble

    Diagnosis and trouble shooting Reset of a regulator trouble A general precondition for correct execution of the Reset is the elimination of the error cause. The error signals blinking (BIAS) of the drive can be reset via: 1. Control voltage OFF/ON, 2.

  • Page 73: Trouble Shooting

    Diagnosis and trouble shooting Trouble shooting The following list refers to faults which can occur during operation. Display: Error Explanation and remedy no motor run despite current flow motor mechanically blocked? motor brake released? motor runs unevently check setpoint wiring check grounding and shielding too high P-amplification in the speed controller reduce value...

  • Page 74: Block Circuit Diagram

    Block circuit diagram ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

  • Page 75: General Technical Data

    General technical data 11.1 Power circuit galvanic separation from control circuit in acc. with EN 50178 / VDE 0160 specification in accordance with UL 508C and cUL short circuit and to frame proof for Min. 2000 releasings Max. 400V DC ±5V DC overvoltage monitoring D6R..-3 Max.

  • Page 76: Signal Inputs And Outputs, Connection X120B Resp. 120C

    General technical data 11.4 Signal inputs and outputs, connection X120B resp. 120C additional galvanic separation from power and control circuit nominal voltage of the in- and outputs 24 V DC +20% / -10% number of outputs signal outputs via OPTO coupler resistive load Imax.

  • Page 77: Digitale Communication

    11.7 Resolver evaluation/transmitter principle General: The specified data refer to the combination of the standard resolver interface with Function-Module X300_RD2; operated with the SSD Drives resolver R 21-T05, R15-T05 carrier frequency f t = 4,75 kHz ripple of the speed actual value signal max.

  • Page 78: Controllersystem

    General technical data 11.8 Controllersystem system run-up time after switching on max. 6 sec. the control voltage data memory / organization Flash Eprom 256 KB RAM 64 KB; EEPROM 96 kByte 11.9 Analog-Outps measuring pin X10.17 signal range -10V..0..+10V magnifier function can be normed resolution 10 bit, independend of norming internal resistance...

  • Page 79: Disposal

    Disposal The digital servo drive consists of different materials. The following table shows, which materials can be recycled and which have to be disposed of in a special way. material recycle disposal Metal plastics material printed board assembly Dispose of the appropriate materials in accordance with the valid environmental control laws. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...

  • Page 80: Software

    Software ® 13.1 EASYRIDER Windows - Software ® EASYRIDER Windows - Software is an comfortable tool to use all drive functions. Detailed Online-Help-information’s and instruction are available. ® EASYRIDER Instructions: (extract) Autopilote-function as interactive tutorial System identification BIAS - instruction-set editor Oszilloscope-function start-up and comissioning-tools Setting of parameters, Setting of configurations...

  • Page 81: Ssd Drives Programming Language Bias

    Software 13.2 SSD Drives programming language BIAS In Operating mode 5 – Position control with BIAS, three user-defined programs can be executed parallel. The BIAS-program and the PLC-program (sequence cascades, 1 command per position controller sampling = 844 µs) as well as the Mathematics program (cyclic execution in remaining time of processor).
  • Page 82 Software SSD Drives programming language BIAS The user has the possibility to program his sequence himself from this set of commands. Available program area Set number 0000 - | can be selected via | data inputs X10.xx | max. to block no. 63 and | and Strobe X10.2...

  • Page 83: Bias - Commands

    13.3 BIAS – commands Position = const. [Variable X] = position BIAS-execution pointer [Variable X] =flag Y Profile value = [variable X] Save table PLC-program This command is only This command is only This command is only This command is only This command is only This command is only This command is only permitted in...

  • Page 84: Certificates

    Certificates Testing and Certification The 637f Servodrive is based on the construction of Type 637. Essential changes are only effecting the control-cirquits of the device. Following our technical point of view, this fact enables to apply all certificates related to Type 637 (see next pages) to the type 637f as well. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...
  • Page 85 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...
  • Page 86 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...
  • Page 87 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...
  • Page 88 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...
  • Page 89 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...
  • Page 90 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...
  • Page 91 Certificates ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-10-01-E-V0304.doc Product Manual Type: 637f...

  • Page 92: Index

    Index 7-segment display ................................... 68, 70, 72, 74 Achieveable specifications and conditions ............................... 62 Analog setpoint ......................................59 Analog-Outps ......................................81 assignment for SUCOnet K ..................................40 BIAS- command blocks ..................................... 11 BIAS commands ....................................85, 84 Block circuit diagram ....................................77 Brake resistor ......................................
  • Page 93 Index Jumper ........................................63 Layou ........................................21 measuring pin X10.17 ....................................81 measuring pin X10.6 ....................................81 Mechanical data ......................................81 Mechanical installation ....................................52 Modul – design ......................................39 Mounting ........................................52 Operating modes ....................................48, 49 Operating modes ....................................50, 51 option module RP 232 ....................................

  • Page 94: Modification Record

    2.5.5 page 36 safety module SBT page 46-47 Text addition for SBT page 12-13/25-27/ 44-45/50-51/65-66 7-segment display 9.1-9.2 new options new BIAS commands 13.3 16.03.04 N. Dreilich V03004 SSD Drives 19.10.2004 N.Dreilich Logos ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637f 07-02-10-01-E-V0304.doc...

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