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Product - manual Bus interface CAN for 635 637 637+ UL:07-05-04-02 Product - manual Bus interface DP for 635 637 637+ UL:07-05-05-02 Product - manual Bus interface Interbus S for 635 637 637+ UL:07-05-07-02 Product - manual I/O Interface for 635 637 637+ UL:07-05-08-02...
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Changes are subject to change without notice. SSD Drives has registered in part trademark protection and legal protection of designs. The handing over of the descriptions may not be construed as the transfer of any rights.
1.4.3 Layout ............................21 Connector assignment and functions ..........22 General view of connections of the compact device 637/K D6R 02...10 ........22 2.1.1 General view of connections of the compact device 637/K D6R 16...30 ........23 Signal connections........................24 2.2.1...
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7.3.2 Operating via PROG-key ......................58 Commissioning..................59 Preparation ........................... 59 Commissioning in steps........................ 60 Diagnosis and trouble shooting............63 7-segment display......................... 63 Reset of a regulator trouble ......................65 Trouble shooting ........................... 66 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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11.10 Mechanical data..........................70 Disposal....................70 Software....................71 ® 13.1 EASYRIDER Windows - Software ....................71 13.2 SSD Drives programming language BIAS..................72 13.3 BIAS-commands ........................... 74 13.4 Extended BIAS-commands......................75 Certificates ....................76 Index ......................82 Modification Record ................84...
These operating instructions present themselves as an overview of the technical data and features. Please read the operating instructions before operating the product. If you have any questions, please contact your nearest SSD Drives representative. Improper application of the product in combination with dangerous voltage can lead to injuries.
The digital servo drives are in the sense of EN 50178/VDE 0160 power electronic equipments for regulating the flow of energy in electrical power installations. They are exclusively for supplying SSD Drives (or SSD Drives approved) servomotors. Handling, installation, operation, and maintenance are only permitted under the conditions of and in keeping with the effective and/or legal regulations, regulation publications and this technical document.
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Before putting into operation, remove additional covers so that the unit does not overheat. With measurements at the servo drive it is absolutely necessary to observe the potential separation! Stop ! SSD Drives GmbH is not liable for damages whith occur by not following the instructions or the applicable regulations !! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc...
If required, the returned braking energy can be drawn off into additional external ballast resistors. The AC-supply voltage is fed directly or via transformer to the associated power supply module. The devices are designed to be operated on networks which are grounded on centre point (TN networks) ! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
There are opportunities ranging from simple current and speed control to programmable position control processes (PLC), supported by the 1500 BIAS- command blocks. "BIAS" User shell for intelligent drive controls see: chapter 3 Operating modes chapter 13.2 BIAS - commands chapter 13.3 Extended BIAS – commands ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
System description 1.1.3 Compatibility to SSD Drives-6 U analog regulator FRR AC S (Not required for new projects) The digital servo drives are to a great extent pin- and function compatible to the analog devices of the FRR AC S series.
–XXE = Combination of communication interface and I/O interface EAE (the first two places of com.-interface + E for I/O-interface EAE) 1.2.1 Example Typical example of an order of a 1-axis- compact device in SSD Drives-design Type: 637/K D6R 02.S3-7-CAN 637/...
Condition for testing Frequency range 10...57Hz 57...150Hz Amplitude 0,075 mm Acceleration Test time per axis 10 Frequenzzyklen Frequency sweep speed 1 Oktave/min Use only fan-cooled devices. For reduced operating conditions, no UL-Approbation are available. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
Range data 1.3.3 Compact units 637/K D6R Compact units 637 / K D6R 02 K D6R 04 K D6R 06 K D6R 10 K D6R 16 K D6R 22 K D6R 30 Input supply voltage min. 50..60 Hz max. tolaranc...
A [W/A] weight [kg] further data see chapter 11 1) suggested: transformer-based supply 2) use only SSD Drives-released types 3) max. continuous performance derated to 80%, see chapter 1.3.6 4) References chapter 1.3.6 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
90%, maximum 85 % Single-phase: supply: 50 – 60Hz only drive 637 / ..02 up to 06 see following diagram: Derating of servo drive output voltage in case of single-phase supply...
Output voltage [%] 1.3.7 Rated current / max. current – period Guaranteed minimum requirements value I2T- work load Series 631/5/7 120,00 Imax/Inenn=2 Imax/Inenn=1,75 Imax/Inenn=1,5 Imax/Inenn=1,25 100,00 Imax/Inenn=1 80,00 60,00 40,00 20,00 0,00 time [sec] ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
14,5 mm 14,5 mm 40,2 mm 8 HP 80,4 mm 16 HP Important: Make sure you need an additional space of approx. 70 mm on the front side for the signal mating plugs ! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
1.4.2.1 for 8 HP drive side view front view 1.4.2.2 for 16 HP drive side view front view EMC-Clip for Feedback- cable (e.g. Resolver) net cable Motor cable meaning: 1,2,3 = cage clamp terminal ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
Note: The option modules for the slots A / B / C can only be reached after removing the cooling plate. 1.4.3.2 Layout of power board solder side diagnostics H15-power plug JP2.8 COM1 JP2.3 JP2.7 JP2.2 COM2 JP101 JP102 JP100 solder jumper JPxxx - functionen see: chapter 7.1 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Connector assignment and functions General view of connections of the compact device 637/K D6R 02...10 Width 14 HP Power connection 1 * (not K D6R10) oder 3 * 230V AC or 3 * 400 … 460V AC M6 for ground connection...
Connector assignment and functions 2.1.1 General view of connections of the compact device 637/K D6R 16...30 Width 20 HP power connection: 3 * 400 … 460V AC M6 for ground connection optional: external ballast resistor grounding bar switsching cabinet LNF B...
Connector assignment and functions Signal connections 2.2.1 Power connections for plug-in module 637/D6R (at the rear of the rack) (H15-multiple pin strip according to DIN 41612) DC-bus in the rack to further regulators grounding bar H 15-strip schwitsching cabinet R resistor...
-10V...0V...+10V Analog- JP101 can be normed monitor M P2 -10V...0V...+10V can be normed Nsetpoint +12V Bezugspotential -10V...0V...+10V Analog-monitor MP1 normierbar 0V PLC OUT +12V 80mA OUT -12V 80mA 0V PLC screen ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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1) Security- and supervising logic, to be programmed by user ! 2) IMPORTANT: The Power-Supply for the Motor-Brake has to be adapted to the type of Brake. Voltage-Drops caused by long cables also may effect malfunctions of the Brake ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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L = output stage inactive fixed: active configurable (chapter 3) Relay output configurable (chapter 3) OPTO input configurable (chapter 3) OPTO input Data of the digital inputs and outputs see chapter 11 General technical data ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
It is only allowed to use SSD Drives approved resolver 2.4.1 Resolver connection X30 SUB D 09 socket ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637...
Diff min = 0,2V nominal range: 0,0 ... 5,0V nominal signal difference: 1,0V current consumption: 1...4 mA (depending on frequency) Notice: Master / Slave operation 1 Master maximum 8 Slaves Condition: Devices directly side by side ! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
The capability of input-frequency of any connected device must meet at least the value of pulse outputs on X40.. n = max. speed (rpm) x = increments e.g. 1024 f = output frequency at X40.1,2,4,5 Formula: [Hz] Example: n = 4000 1/min (4000 1024) 81920 Incremental outputs ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
Supply voltage output max. 150 mA +5 VDC Note: The operation of incremental encoders via long cables may cause a voltage drop of the encoder power supply. We suggest the use of external supply if necessary. Incremental input ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Windows - Software X40 Modus = 2 Function Designation output: drive active inverted /READY output: drive active READY Shield connector Shield Pulse inverted Pulse Reference potential Direction inverted Direction Supply voltage output max. 150 mA +5 VDC Stepper motor control ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
Shield connector Shield Pulse direction (-) inverted Pulse direction (-) Reference potential Pulse direction (+) inverted Pulse direction (+) Supply voltage output max. 150 mA +5 VDC pulse direction Stepper motor pulse direction (-) control ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Functions: Supporting all diagnosis and setup tasks Connection to your PC is made with the SSD Drives communication cable KnPC/D Communication is made via the SSD Drives operating program ® (EASYRIDER Windows - Software) Com RS232 Function drive side...
RP EA5 COM2 RP EAE X200 no Fieldbus possibility (Interface) Caution: The connections COM2 and X30 are implemented via SUB D09 socket. The customer have to be guaranteed that an interchanging is not possible! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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RP 422, without galvanic seperation with option modul RP 485, with galvanic seperation assignment as RS422/485 designA Data In Data In inverted Data Out inverted Data Out Daisy-chain wiring up to 16 devices ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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B 2.6.2.7 Pin assignment for SUCOnet K with optionsmodul RP SUC, with galvanic seperation description designation Data line + TA/RA Signal ground SGND Data line - TB/RB d e s i g n B ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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Reference potential GND I Data line IN forward /DO1 (error voltage B) d e s i g n B Data line OUT backward /DI1 (error voltage B) Attention: specific front panel is required ! ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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The input´s with the internal number 107 and 108 must be connected to the pin´s with number 3 and 4. The output´s with the internal number 109 and 110 must be connected to the pin´s with number 7 and 8. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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Bias output 220 standard Bias output 221 standard Bias output 222 standard Bias output 223 standard Bias output 224 standard +24 V SPS Ext. +24 V feed-in 0 V SPS Ground reference 0 V SPS ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
BIAS to programming or via (up to 1500 command blocks) digital communication PLC - functions (e.g. fieldbus) for further informations: see chapter 13.1 and 13.2 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
*) With every row (from the top to the bottom) in which the function F2 is assigned to an input, the binary value (2 n ) increases by 1. (see example) Operating mode 4: only permissible set number 0 - 9 ! fast input for optimal timing ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
A ctive react ion t ime for br ake outp ut AK TIVE -O K (F 0) X 10.23 (holdin g br ake ) ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
Mechanical installation Mounting SSD Drives digital servo drives may be installed only in a vertical position to guarantee the best air circulation for the cooling ribs of the heat sink. Vertical installation above other drive racks or above other heat producing devices can lead to overheating. In addition the drives are to be operated exclusively in SSD Drives racks or the compact enclosure respectively.
Risk of electrical shock, wait 3 minutes after switching off, for discharging the capacitors. Disconnect SSD Drives plug-in units from mains before working on them. A period of three minutes must pass after switching off so that the internal capacitors can discharge completely. Until the discharge time is...
1) recommended for UL-requirements: Bussmann Type FRS-R, 600V, use only UL-approved fuse-holders ! 2) recommended, Klöckner Moeller for instance 3) Measurement of conducted emissions only 4) for applications with continuous load: see notes in chapter 5.7 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Iac sinus calculated [A] Example Example: Drive type 637/KD6R16.S3-3 is supplied by AC 230V 3-ph. Output data to the motor: AC 200V 16A Output-power: Pout = 200V x 16A x 1,73 = 5,54 kW This output-power must be generated by:...
Pmax = (1,8 * Pkin) - Pvmot [W] used units: total inertia [kgm²] speed at Brake-Start [RPM] braking time [Sec] cykle time [Sec] brake-current [A] Rph resistance of motor (between terminals) [Ω] line resistance of motor cable [Ω] ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Possible ballast circuit configurations at digital devices Compact design The plug-in modules of servo-control series 635 / 637 /637+ are provided with an on board ballast electronics. It is intended for application as compact unit KDER resp. KD6R. These compact units contain the necessary ballast resistor incl. fuse for the ballast circuit.
Pmax / Pd <= 59 Caution ! Placing of external brake resistors Brake-resistor are dissipating heat ! Make sure, that there will be no fire-danger in case of operating the resistor in nominal- or fail-conditions ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
The layout of grounding is very important. Grounding has to be low-impedant for high frequences. That means, all ground-connecting parts have to use area. The measurements made are valid under the use of SSD Drives - cables, suppression aids and line filters and by application of the following wiring instructions:...
All screws must be well fixed ! Use only SSD Drives-filters and cables for motor and resolver Place all wires and cables as close as possible to any grounded metal planes Separate power- and control cables.
Input Line feed - in Flat cable in case of short distance, otherwise: screen cable Conductive area to screen Eurotherm-resolver cable type KIR Cable channel for control lines Control cubibcle grounding bar ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
≥ 15 dB by cable or cores by air attenuation Residential EN50081-1/ LNF S/E chapter EN55011 Klasse chapter LNF B Interference Industrial EN50082-2 immunity: (≅ radiation) transmitted cable or by Residential ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
The whole range is divided in 32 steps and will be displayed as follows: smallest value largest value , ..If an error occurs, the programming operation is switched off. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Axis number designation: blinking press briefly set: Nr.1 Nr.32 hold for 4sec flashes Store in EPROM? hold for 4sec norm. operation hold for 4sec => normal operation 1) Normal operation: Ucc and Us on, no failure ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
CAUTION ! Wiring errors or incompatible operation may cause unpredictable motions. Avoid danger for men and machine ! Preparation For PC-link use the SSD Drives communication software ® EASYRIDER Windows - Software. For the start, we suggest exercises in simulation mode to get familiar with EASYRIDER.This chapter presumes the knowledge how to handle EASYRIDER.Suggestions: Use testequipment to...
Tuning-parameters for current loop will be calcualated and parameters offered to the user. Normally, these values give dynamic servo motion. store data power-fail-save in the drive (F7) Menue: Tuning speed loop ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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Further functions (Interfaces, fieldbus functions, syncronizing and so on may be done adapted to the selected equipment. Select the menu File "store parameters" and store the data in data save the regulator, protected against loss, with the F7-key. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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Rated values can be sourced either digital by the internal generator or analog by using +/-10V at X10.5/18. ATTENTION ! Tuning of current loop should be only done after consultation of SSD Drives experts. continue with 9 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637...
/8/ evaluated? overtemperature of adequate cooling of the regulator? ambient the output stage temperature too high? (> 95°C) Reaction to these errors see chapter 3.3 With configuration corresponding chapter 3.1 Only warning and/or status indicator ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
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2) With configuration corresponding chapter 3.1 * Only warning respect. status indicator The error signals are shown as long as there is control voltage (Us), also when the power (DC-Bus) is switched off for safety reasons. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
After remove of the tracking error deactivation “ “, the warning message “L“ (tracking error) is active up to the next move command. The error signal “ ≡ “(releasing before ready) can be reset by deactivation the drive. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Motor reaches in idling cycle very different Feedback-Encoder incorrectly adjusted speed when running to the right or to the left (e.g. Resolver) 1) Display /3./ or /4./ mostly short after activating; before warning /8./ ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
> 1 ms X10.2, X10.4, X10.11, X10.14, X10.15, X10.24 reaction time of the intputs 0,2 ms X10.4, X10.25 (configured as latch input "see chapter 3") ≤ 0,02 ms Effect of cycle-time ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
+/- 0.08 ° 11.7 Controllersystem system run-up time after switching on max. 6 sec. the control voltage data memory / organization Flash Eprom 256 KB RAM 64 KB; EEPROM 256 Byte ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
The following table shows, which materials can be recycled and which have to be disposed of in a special way. material recycle disposal metal plastics material printed board assembly Dispose of the appropriate materials in accordance with the valid environmental control laws. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
RAM of the servodrive and active after use of the instruction SEND . Only the instruction SAVE in EEPROM writes data into a nonvolatile memory. Data are stored there power-fail save. ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
But it is also possible to store the same tasks here, as basically defined for PLC-task, which can increase PLC performance of the 637 controller approx. twenty times. While the BIAS-program will be executed from the start block directly after activation of operating mode 5 , the PLC-program will be first started by BIAS-command "PLC-program"...
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Software SSD Drives programming language BIAS The user has the possibility to program his sequence himself from this set of commands. Available program area Set number 0000 - | can be selected via | data inputs X10.xx | max. to block no. 63 and | and Strobe X10.2...
[teachvar. Y] only defined in defined in BIAS- and BIAS-execution defined in PLC- and defined in BIAS- , PLC- and start axis stop axis flag X = BIAS-program PLC-program pointer Math.-program Math.-program ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
[variable [Y]] SQRT [D_variable Y] mathematics- defined in BIAS and PLC- table only defined in math.- program program [Variable X] = program defined in BIAS, PLC and Merker X = mathematics- program ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
Layout of power board ........21 Digital communication ........11 Digital control ............70 Dimensions for compact device ......19 Disposal ..............72 Mechanical data..........72 Mechanical installation........46 Modul – design........... 36 Mounting ............46 Multi-function X40 ..........29 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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Wiring instructions ......... 54, 55, 56 Remote OUT............39 with option modul RP PDP ........ 37 Reset of a regulator trouble ........66 with optionsmodul RP SUC ....... 37 Resolver connection X30........28 resolver evaluation ..........28 Resolver evaluation/transmitter principle ...70 X200..............41 ________________________________________________________________________________________________________________________________________________________________________________________________________________________ 07-02-08-03-E-V1204.doc Product Manual Type: 637...
13.3 new chapter V10.08STEH00 1.2, 1.3.3 23.02.2000 K. Stadler technical data 5.6, 5.8 technical data UL certificates V1102 complete modification separation German / English 12.08.2002 N.Dreilich V1204 SSD Drives 27.10.2004 N. Dreilich Logos ________________________________________________________________________________________________________________________________________________________________________________________________________________________ Product Manual Type: 637 07-02-08-03-E-V1204.doc...
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