Bryant 127A Installation Instructions Manual

Bryant 127A Installation Instructions Manual

Legacy line air conditioner with puron refrigerant 1--1/2 to 5 nominal tons (sizes 018 to 060)

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127A
Legacyt Line Air Conditioner
with Puronr Refrigerant
1- -1/2 To 5 Nominal Tons (Sizes 018 to 060)

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
INSTALLATION INSTRUCTIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
Installation Instructions
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon- -based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4
mm) wide and conform to shape of tubing insulation. (See
Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
NOTE:
Avoid contact between tubing and structure
OUTDOOR WALL
CAULK
INSULATION
THROUGH THE WALL
HANGER STRAP
(AROUND VAPOR
TUBE ONLY)
1" (25.4 mm) MIN.
SUSPENSION
Fig. 1 - - Piping Installation
The outdoor unit contains system refrigerant charge for operation
with ARI rated indoor unit when connected by 15 ft. (4.57 m) of
field- -supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid- -line size is 3/8- -in. OD for all
residential applications including long line.
IMPORTANT: Always install the factory- -supplied liquid- -line
filter drier. If replacing the filter drier, refer to Product Data Digest
for appropriate part number. Obtain replacement filter driers from
your distributor or branch.
INDOOR WALL
LIQUID TUBE
VAPOR TUBE
JOIST
INSULATION
VAPOR TUBE
LIQUID TUBE
A94026

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Table of Contents
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Summary of Contents for Bryant 127A

  • Page 1: Safety Considerations

    127A Legacyt Line Air Conditioner with Puronr Refrigerant 1- -1/2 To 5 Nominal Tons (Sizes 018 to 060) Installation Instructions SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage.
  • Page 2: Installation

    INSTALLATION Check Equipment and Job Site UNPACK UNIT Move to final location. Remove carton taking care not to damage unit. Inspect Equipment File claim with shipping company prior to installation if shipment is damaged or incomplete. Locate unit rating plate on unit corner panel.
  • Page 3 Outdoor Unit Connected to Factory Approved Indoor Unit Outdoor unit contains correct system refrigerant charge for operation with factory approved ARI rated indoor unit when connected by 15 ft. (4.57 m) of field- -supplied or factory- -accessory tubing, and factory supplied filter drier. Check refrigerant charge for maximum efficiency.
  • Page 4 ACCESSORY Ball Bearing Fan Motor Compressor Start Assist Capacitor and Relay Crankcase Heater Evaporator Freeze Thermostat Hard Shut--- Off TXV Liquid Line Solenoid Valve Motor Master ® or Low--- ambient Pressure Switch Support Feet Winter Start Control * For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 35 ft. (10.7 m) vertical differential, refer to Residential Split---System Longline Application Guideline.
  • Page 5: System Functions And Sequence Of Operation

    SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION The 127A models utilize a 2-stage cooling indoor thermostat. With a call for first stage cooling, the outdoor fan and low-stage compressor are energized. If low-stage cannot satisfy cooling demand, high-stage is energized by the second stage of indoor thermostat.
  • Page 6: Troubleshooting

    Check Charge The 127A units may be charged in high- - or low- -stage compressor operation. Factory charge amount and desired subcooling are shown on unit rating plate. Charging method is shown on information plate inside unit. To properly check or adjust charge, conditions must be favorable for subcooling charging.
  • Page 7: Major Components

    MAJOR COMPONENTS 2- - Stage Compressor The 2- -stage compressor contains motor windings that provide 2- -pole (3500 RPM) operation. Compressor Internal Relief The compressor is protected by an internal pressure relief (IPR) which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceeds and 550 - - 625 psi.
  • Page 8 Thermidistat Models T6 ---PRH ---01 & TP---NRH ---01 w/ Variable Speed Fan Coil & 2 ---Stage Air Conditioner Fig. 6 - - Thermidistat Wiring with 2- -Stage Puron refrigerant Air Conditioner Single Stage Furnace with 2 ---Stage Air Conditioner Fig. 7 - - Generic Wiring Diagrams...
  • Page 9 PURONR (R- -410A) REFRIGERANT QUICK REFERENCE GUIDE S Puron refrigerant operates at 50- -70 percent higher pressures than R- -22. Be sure that servicing equipment and replacement components are designed to operate with Puron refrigerant S Puron refrigerant cylinders are rose colored. S Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.
  • Page 10 Catalog No. II127A ---01 E2009 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 12/09 Replaces: New Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Table of Contents