1. Manuals
  2. Brands
  3. Econo-Wrap Manuals
  4. Farm Equipment
  5. EW-1800T
  6. Operator's manual

Econo-Wrap EW-1800T Operator's Manual

Self-loading bale wrapper
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Self-loading Bale Wrapper
EW-1800T
Operator's Manual
Rel. 06/07/21

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EW-1800T and is the answer not in the manual?

Questions and answers

Merle Roberts
June 21, 2025

On the monitor what're is the next step after E Stop. I just purchased this machine & trying to figure it out. I can't find any info in the mainual. Thank You. Merle

0

Related Manuals for Econo-Wrap EW-1800T

Summary of Contents for Econo-Wrap EW-1800T

  • Page 1 Self-loading Bale Wrapper EW-1800T Operator’s Manual Rel. 06/07/21...
  • Page 2 Self-loading Bale Wrapper EW-1800T Page left blank intentionally...
  • Page 3 Self-loading Bale Wrapper EW-1800T CAUTION! Read this Instructions Manual prior to using the machine and observe the safety rules described herein. The Instructions Manual is an integral part of the machine! Keep the Instructions Manual in a safe place, where it should be accessible to the machine operator during the entire lifespan of the machine.

  • Page 4: Table Of Contents

    Self-loading Bale Wrapper EW-1800T Table of contents Introduction ............................7 Machine identification ..........................8 Rules of safe operation ........................... 9 3.1. User safety ............................9 3.2. Residual risk assessment ......................12 3.3. Safety decals on the machine ....................... 14 Intended use of the machine ........................ 19 Equipment, design and operating principle ..................
  • Page 5 Self-loading Bale Wrapper EW-1800T 7.4. Adjusting the tension of the belts ....................54 7.5. Changing film width ........................54 7.5.1 Changing the chain transmission ratio of the driving table roller ........55 7.5.2 Changing the lower holder position of the film dispenser post .......... 56 7.6.
  • Page 6 Self-loading Bale Wrapper EW-1800T 12.1. General design .......................... 91 12.2. Bottom frame, set........................92 12.3. Drawbar, set………………………………………………………………………………………………………………………..94 12.4. Hitch, set ........................... 95 12.5. Counter weight, set........................96 12.6. Foot support, set........................97 12.7. Safety arm, set..........................98 12.8. Manifold fixing, set........................99 12.9. Film storage, set........................100 12.10.

  • Page 7: Introduction

    Self-loading Bale Wrapper EW-1800T 1. Introduction Before the first use of the machine, you must thoroughly read and understand this Instructions Manual, and follow all the in- structions contained herein. CAUTION! Read the Instruction Manual before use. This Instructions Manual contains a description of hazards that can occur in case of non-compliance with safety rules dur- ing operation and maintenance of the machine.

  • Page 8: Machine Identification

    Self-loading Bale Wrapper EW-1800T 2. Machine identification Each bale wrapper has its rating plate, containing the most important identification data. The plate is affixed on the front beam of the machine bottom frame. Figure 1 Rating plate The rating plate includes: •...

  • Page 9: Rules Of Safe Operation

    Self-loading Bale Wrapper EW-1800T Figure 2 Rating plate of the running axle The serial number and type of running axle are stamped on the rating plate attached to the running axle beam. 3. Rules of safe operation 3.1 User safety The self-loading bale wrapper can only be operated by adults, who have learned how to operate it and have read this In- structions Manual, as well as have appropriate qualifications.
  • Page 10 Self-loading Bale Wrapper EW-1800T • Observe warning symbols placed on the machine. • It is strictly forbidden, to operate the machine by persons under the influence of alcohol or other intoxicants. • Never allow the vehicle towing the bale wrapper to be driven by a person other than the wrapper operator, and under no circumstances allow any other persons to be on the vehicle, or on the machine, during its operation.
  • Page 11 Self-loading Bale Wrapper EW-1800T • Before the operation, check the condition of the machine and of the vehicle it is attached to. Ensure the vehicle and bale wrapper are in good technical condition. Any worn or damaged parts must be replaced immediately.

  • Page 12: Residual Risk Assessment

    Self-loading Bale Wrapper EW-1800T • After work, it is recommended to clean and wash the machine in the wash fitted with a sewage treatment plant or a settling tank to neutralise the resulting wastewater. • The machine should be kept and stored in places protected from unauthorised access of persons and animals, thus eliminating the risk of accidental injuries, and on a flat, hardened surface, under a protective canopy.
  • Page 13 Self-loading Bale Wrapper EW-1800T Sharp, dangerous Protruding parts of the machine Personal protective equipment – safety gloves, edges structure, use of hand tools buttoned-up work clothes, exercising special Gears Rotating components of the rota- No traffic nearby, approaching or making adjust-...

  • Page 14: Safety Decals On The Machine

    Self-loading Bale Wrapper EW-1800T 3.3. Safety decals 1.1 – Prior to using the machine, 1.3 – Danger of limb injuries. Do 1.2 – Switch off the engine and read the Instructions Manual. not reach for the cutting blade. remove the ignition key before any maintenance or repair pro- cedures.
  • Page 15 Self-loading Bale Wrapper EW-1800T 3.3. Safety decals, cont. 1.7 – Check the torque value of the running wheel nuts and other 1.8 - Avoid exposure to liquids flowing under pressure. Read the Instructions bolt connections regularly. Manual and learn about the maintenance works 1.10 –...
  • Page 16 Self-loading Bale Wrapper EW-1800T 3.3. Safety decals, cont. 1.16 – Use a protective coverall. 1.17 – Use safety gloves 1.15 – Warning about pressure present in the hydraulic system. 1.18 – Use a protective helmet. 1.19 – Use hearing protectors.
  • Page 17 Self-loading Bale Wrapper EW-1800T Table 2 (cont.) Safety decals on the machine...
  • Page 18 Self-loading Bale Wrapper EW-1800T Table 2 (cont.) Safety decals on the machine...

  • Page 19: Intended Use Of The Machine

    Self-loading Bale Wrapper EW-1800T 4. Intended use of the machine The bale wrapper is designed for wrapping film around a crop prepared previously in the shape of a bale. The maximum weight of material to wrap must not exceed 2425 lbs. and 5 ft. in diameter. Rolled bales can be wrapped with a 20” or 30”...

  • Page 20: Equipment, Design And Operating Principle

    Self-loading Bale Wrapper EW-1800T 5. Equipment, design, and operating principle 5.1. Basic equipment The bale wrapper comes complete with the basic equipment listed below: • Instructions Manual, • Spare parts catalogue, • Warranty Certificate. The bale wrapper is a welded construction consisting of frames built from steel profiles and interconnected with pins or bolts.

  • Page 21: Technical Specification

    Self-loading Bale Wrapper EW-1800T 5.2. Technical specification The main components of the bale wrapper are shown in the figure below. 1 – Bottom frame 2 – Turntable slide base 3 – Film cut and hold 4 – Rotary frame 5 – Dispenser post 6 –...
  • Page 22 Self-loading Bale Wrapper EW-1800T Technical-operational data are provided in Table. Specifications Parameter Total length in transport position [in] Total length in working position [in] Transport width [in] Working width [in] Height in the transport position [in] Height in the working position...

  • Page 23: Operating Principle

    Self-loading Bale Wrapper EW-1800T 5.3. Operating principle The bale wrapper uses a lift arm (1) mounted along the main frame (2) to feed formed crop onto the table roller and belt assembly (4). Driven by a bevel gear and chain drive, the rollers turn the bale around their own centreline to offset layers of film, which one after the other are rolled out from the film dispenser (5).

  • Page 24: Film Dispenser

    Self-loading Bale Wrapper EW-1800T 5.3.1 Film dispenser Figure 7 Film dispenser design (1) roller I, (2) roller II, (3) top roll holder, (4) lower roll holder, (5) pressure screw, (6) gear, (7) dispenser post, (8) height adjustment screw handle, (9) roller frame, (10) spring, (11) film scraper frame, (12) scraper actuator The dispenser is adapted for film with a width of 20”...

  • Page 25: Rotary Frame

    Self-loading Bale Wrapper EW-1800T 5.3.2 Rotary frame The rotary frame is fixed on a slide base attached with pins to the rear beam of the lower frame and with a belt and table rollers assembly (3) mounted on its upper part in bearing units (5). The telescopic actuator is used to hinge the table to unload bales.

  • Page 26: Bale Tipper (Unloading)

    Self-loading Bale Wrapper EW-1800T 5.3.3 Bale tipper (unloading) The bale tipper is designed for capturing and unloading bales safely in one of the two possible positions. The method of switching the unloading positions is described in Section 6.4. Figure 9 Components of the bale tipper...
  • Page 27 Self-loading Bale Wrapper EW-1800T Figure 10 Unloading positions of the bale tipper (A) set for horizontal tipping, (B) set for vertical tipping For a description of how to change the bale tipper settings, see Section 6.5. It is important that the unloading movement from the tipper is as smooth as possible regardless of the weight of the wrapped bale.

  • Page 28: Cut And Hold

    Self-loading Bale Wrapper EW-1800T 5.3.4 Cut and hold The cut and hold is used to cut off the film after the wrapping cycle is complete, and to hold the other end of the film until the next bale is turned twice.
  • Page 29 Self-loading Bale Wrapper EW-1800T Remove the blade guard before starting work, see Figure 12. Figure 12 Dismantling blade guard (1) blade, (2) guard, (3) fastening screws, (4) fastening plate Protect yourself from accidents related to contact with sharp edges of the blade (1) by using the guard (2). The guard (2) is removed and replaced by fixing the guard (2) to the plate (4) using the screws (3).

  • Page 30: Electrical System

    Self-loading Bale Wrapper EW-1800T 5.3.5 Electrical system Figure 13 Arrangement of lighting and reflective elements (1) multifunction tail lamp, (2) warning plate (reflective triangle) The electrical system of the bale wrapper is designed to be powered from a 12 V DC source. The electrical system of the bale wrapper’s lights should be connected to the tractor via a suitable 7-pin plug connection wire.
  • Page 31 Self-loading Bale Wrapper EW-1800T TW18266 - USA 4 Pin to EUR 7 Pin Adaptor. Figure 14 Lighting system diagram (GP) 7-pin plug connector, (LP) right multifunction tail lamp, (LL) left multifunction tail lamp Designation Function Ground Power supply +12 V...
  • Page 32 Self-loading Bale Wrapper EW-1800T RELAY BOX CONTROL- HYDRAULIC MANIFOLD power supply from tractor socket Figure 15 Control system diagram Symbols Function +12 V power supply from tractor’s battery Ground Bale lift – bottom position Bale lift – top position Bale loading position...
  • Page 33 Self-loading Bale Wrapper EW-1800T Figure 16 Positions of sensors in the frame It is forbidden to work with sensors switched off or damaged, as their proper functioning protects the machine from damage.

  • Page 34: Hydraulic System

    Self-loading Bale Wrapper EW-1800T 5.3.6 Hydraulic system Bale wrapper's hydraulic system is controlled by means of a manifold controlled from a control unit. The system is pow- ered by a tractor hydraulic pump with the option of return by one extra line of a so-called “free drain”. The hydraulic sys- tem is under high pressure during the operation of the bale wrapper, so the condition of the connections and hoses must be checked regularly.

  • Page 35: Machine Operation

    Self-loading Bale Wrapper EW-1800T 6. Machine operation The manufacturer shall ensure that the machine is fully operational and has been checked before being put into service. Nevertheless, the user is obliged to check the machine after delivery and before the first use. Before commencing any works related to coupling the bale wrapper with the tractor, the user should check the technical condition of the machine and prepare it for commissioning.

  • Page 36: Installing The Bale Wrapper

    Self-loading Bale Wrapper EW-1800T 6.1. Installing the bale wrapper The bale wrapper can be coupled with the tractor of power not higher than 35 HP equipped with a single-axle trailer hitch. Coupling the bale wrapper with the tractor should be performed on hard and even ground.

  • Page 37: Levelling The Bale Wrapper

    Self-loading Bale Wrapper EW-1800T 6.3. Leveling the bale wrapper Level the bale wrapper before use. To do this, position the machine on level ground, adjust the level with the crank in the support foot and then adjust the height of the drawbar relative to its mount in the tractor.

  • Page 38: Transport Position

    Self-loading Bale Wrapper EW-1800T 6.4. Transport position The lift arm is lifted and locked mechanically in the transport position, see Figure 20. Before starting work in the field, re- move the locking flat bar (3) from the bale lift (Figure 20) by removing the locking pin (2) from the pin (1) to remove the flat bar and put it securely in the working position (Figure 21).

  • Page 39: Principles For Driving On Public Roads

    Self-loading Bale Wrapper EW-1800T After hitching the machine to the tractor (refer to sect. 6.2), raise the support foot, Figure 22. 6.4.1 Principles for driving on public roads Adhere to the provisions in the Highway Code; Do not exceed the permitted speeds as specified in the applicable provisions and design constraints.
  • Page 40 Self-loading Bale Wrapper EW-1800T Figure 23 Place for attaching a plate for distinguishing a slow-moving vehicle (SMV) (1) warning plate, (2) plate holder Caution! Any preparations, fitting, dismantling or adjustment can be performed only after the drive has been switched off, the en- gine stopped, the vehicle immobilised and when all the moving parts of the machine have stopped.

  • Page 41: Switching Between Methods For Unloading Bales

    Self-loading Bale Wrapper EW-1800T 6.5. Switching between methods for unloading bales The bale tipper gives two options to unload the crop to be wrapped. The first one allows the bale to roll down behind the machine, while the second one involves standing the bale vertically on its bottom to the tipper's left. The way to unload is switched over by selecting the position of the adjustable arm.

  • Page 42: Bale Lift Adjustment

    Self-loading Bale Wrapper EW-1800T The operation of the bale tipper depends on the position of the adjustable arm (1). When the arm is in the horizontal posi- tion, the bale will roll down behind the bale wrapper (Figure 24), while if the arm (1) is in the vertical position (Figure 25), the bale will roll down to the side.

  • Page 43: Displacement Of The Tractor's Drive Centerline In Relation To The Bale

    Self-loading Bale Wrapper EW-1800T The procedure for adjusting the bale grab arm: 1. Move the bale lift arm to a horizontal position. 2. Unscrew the nut and pull out the lock screw (size 36 wrench). 3. Move the bale lift arm to the desired position.

  • Page 44: Film Adjustment

    Self-loading Bale Wrapper EW-1800T 6.7. Film adjustment The quality of the silage will depend directly on the tension and position of subsequent layers of film. Optimal forage con- ditions require the adequate squeeze and overlay of the subsequent layers of film. Before starting work, adjust the posi- tion of the film dispenser post according to film width, align the dispenser centre with the centre of the bale (Section 6.7.3).
  • Page 45 Self-loading Bale Wrapper EW-1800T Method two involves drawing 2 parallel lines at a distance of 4.00” on a roll placed in the dispenser. As a result of the film stretching, the dimension should increase. The correct distance between lines at the 55-70% film pre-tension must be be- tween 6.00”...

  • Page 46: Adjusting Film Tension

    Self-loading Bale Wrapper EW-1800T 6.7.2 Adjusting film tension Figure 29 Film tension adjustment (1) pressure screw, (2) jam nut, (3) film A sequence of operations for film tension adjustment. Find out the current degree of film tension by ways described in Section 6.6.1.

  • Page 47: Adjusting Film Dispenser Height

    Self-loading Bale Wrapper EW-1800T 6.7.3 Adjusting film dispenser height Because you can use different film widths and wrap bales of different diameters, it is necessary to set the film dispenser (2) at an appropriate height. The optimised dispenser position is when the centre of the film is at the same height as the cen- tre of the bale.

  • Page 48: Film Installation

    Self-loading Bale Wrapper EW-1800T 6.8 Film installation Figure 31 Film installation (1) roller unit, (2) jam nut, (3) pressure screw, (4) lower holder cone, (5) upper holder cone To install the film roll, follow the procedure below, maintaining the sequence: •...
  • Page 49 Self-loading Bale Wrapper EW-1800T Figure 32 Film threading direction (1) roller I, (2) roller II, (3) film Threading the film must follow the direction shown in Figure 31. When mounted correctly, the film (3) is unwound to be wrapped around roller I (1) first, and then routed behind roller II (2) and tied on the first bale to be wrapped.

  • Page 50: Technical Servicing

    Self-loading Bale Wrapper EW-1800T 7. Technical servicing 7.1. Adjusting the chain tension of the rotary frame You can access the rotary frame chain after lifting and securing the actuator of the turntable slide base. Figure 33 Locking the rotary frame Caution! All maintenance works must be carried out with the rotary frame locked with a rod.
  • Page 51 Self-loading Bale Wrapper EW-1800T Follow the procedure for tensioning the chain of the rotary frame: 1. Loosen the bolt nuts (1) of the motor plate (2) size 24 wrench – Figure 34. 2. Use the screw (3) and nut (4) to adjust the chain tension.

  • Page 52: Adjust The Tension Of The Table Roller Chain

    Self-loading Bale Wrapper EW-1800T 7.2. Adjust the tension of the table roller chain You can access the table roller chain by removing the cover on the outside of the rotary frame. Figure 35 Adjusting the chain tension of the table roller gears Follow the procedure for tensioning the chain of the table rollers: 1.

  • Page 53: Adjusting The Bale Tipper

    Self-loading Bale Wrapper EW-1800T 7.3. Adjusting the bale tipper Figure 36 Adjusting the bale tipper dropping speed (1) flow controller, (2) controller knob, (3) scale Turn the controller knob to increase or decrease the speed of the cradle drop of the tipper. The bale tipper is lifted at a constant speed and the speed does not depend on the controller setting.

  • Page 54: Changing Film Width

    Self-loading Bale Wrapper EW-1800T Follow the procedure for tensioning the belts: 1. Loosen the bearing nuts (2) which lock the idle table roller (size 21 wrench). 2. Move the bearings of the idle table roller outwards, as per the arrows (size 19 wrench).

  • Page 55: Changing The Chain Transmission Ratio Of The Driving Table Roller

    Self-loading Bale Wrapper EW-1800T 7.5.1 Changing the chain transmission ratio of the driving table roller Figure 38 Dismantling the table roller’s sprocket (1) guard, (2) chain, (3) lock screw, (4) circlip, (5) Z-21 sprocket (standard), (6) Z-35 sprocket (optional), (7) hub, (8) driving table roller (Note: Item 6 is shown in Fig.

  • Page 56: Changing The Lower Holder Position Of The Film Dispenser Post

    Self-loading Bale Wrapper EW-1800T Film width Number of chain links Number of sprocket teeth 20” (optional) 30” (standard) 39 - 40 Table 7 Choosing a sprocket and chain length according to film width 7.5.2 Changing the lower holder position of the film dispenser post...

  • Page 57: Maintaining The Running Axle

    Self-loading Bale Wrapper EW-1800T 7.6 Maintaining the running axle Have all replacement, repair or adjustment of the running axle parts carried out by professional workshops having all appropriate technical tools and qualifications to perform this type of works. The User's responsibility is to: •...
  • Page 58 Self-loading Bale Wrapper EW-1800T Preparatory activities: • Connect the bale wrapper to the tractor, engage the tractor’s parking brake to prevent any movement. • Drive the tractor and the bale wrapper to solid and even ground. - Set the steering of the tractor for a straight ride.

  • Page 59: Removing Play In The Running Axle Bearings

    Self-loading Bale Wrapper EW-1800T 7.6.2 Removing play in the running axle bearings Preparatory activities Follow the procedure in Section 7.5.1 to prepare the tractor and the bale wrapper for adjustment Removing play in the running axle bearings Remove the hub cap (1), see Figure 41 Remove the locking pin (3) which secures the castle nut (2).

  • Page 60: Mounting And Dismantling Wheel, Checking Nuts For Tightness

    Self-loading Bale Wrapper EW-1800T 7.6.3 Mounting and dismantling wheel, checking nuts for tightness Dismantling the wheel • Put wedges under the wheel that will not be dismantled. • Make sure that the bale wrapper is properly secured and will not roll when the wheel is dismantled.

  • Page 61: Checking Air Pressure, Assessing The Technical Condition Of Tires And Steel Rims

    Self-loading Bale Wrapper EW-1800T In the case of intensive use, the check should be carried out at least every 60 miles. Repeat the whole procedure if the wheel was disassembled. The nuts of the running wheels must not be tightened with impact wrenches, as there is a danger that the permissible tightening torque may be exceeded, resulting in the break of fastener's thread or the hub stud.

  • Page 62: Control System

    Self-loading Bale Wrapper EW-1800T 8. Control system The dedicated control for the bale wrapper consists of: • an electrical box (mounted on the bale wrapper); • wire set; • sensors; • control unit. Connection of the control unit requires the H24 communication cable to be plugged into the box located on the bale wrap- per, as per the procedure in Figure 15 and Section 5.3.5.

  • Page 63: Description Of Functions Of The Control Unit

    Self-loading Bale Wrapper EW-1800T 8.1.1 Description of functions of the control unit DESCRIPTION Confirms selection Cancels selection and exits the selected screen Moves cursor up Moves cursor down Inserts a dot Moves cursor left Moves cursor right Raises the bale lift Enters “1”...
  • Page 64 Self-loading Bale Wrapper EW-1800T Lowers the bale lift Enters “6” Starts wrapping Enters “2” Moves the frame in the opposite direction Enters “7” Tilts the table – bale unloading Enters “3” Lowers the table Enters “8” Cuts and holds the film Enters “4”...

  • Page 65: Operating Modes

    Self-loading Bale Wrapper EW-1800T 8.2. Operating modes The bale wrapper can be controlled using one of three modes: • AUTO mode Select the “AUTO” mode to perform all the movements of individual sections in one full cycle after pressing the start.

  • Page 66: Auto Mode

    Self-loading Bale Wrapper EW-1800T Depending on the selected operating mode, the main screen can vary slightly: • Automatic mode screen Current operation Stopping the oper- Resetting number of ro- ation tations Number of rotations Number of rotations completed Setting the number...
  • Page 67 Self-loading Bale Wrapper EW-1800T By selecting a custom mode you will move to another screen where after pressing you can use the arrows to indicate the number to be changed, and the arrows to change its value. Confirm the resulting number using and press the screen key to change the number of turns setting.

  • Page 68: Semi-Auto Mode

    Self-loading Bale Wrapper EW-1800T 8.3.2 SEMI-AUTO mode Select the “SEMI-AUTO” mode to operate the machine in two ways. First one involves touching a chosen control signal. This activates an automatic operation and once completed, pauses to wait for the next signal to be executed. The individu- al sections are executed separately after they are started.

  • Page 69: Menu

    Self-loading Bale Wrapper EW-1800T Manual control screen: In Manual mode, you can set the speed of the machine from the screen. Change the speed by selecting the screen key , and then use the keys to move the cursor and select the desired speed; to confirm, touch The selection of the setpoint speed applies to all sections altogether.

  • Page 70: Changing The Operating Mode

    Self-loading Bale Wrapper EW-1800T To enable the selection of options in this mode, press the key, and then use the arrows to select the items, and press to confirm. 8.4.1 Changing the operating mode To change the operating mode , move to the menu by pressing and highlight the cursor by pressing ;...

  • Page 71: Statistics

    Self-loading Bale Wrapper EW-1800T It is possible to set the bale weight only when the adaptation feature is disabled. When enabled, the adaptation feature automatically adjusts the parameters to the operator's selected operating speed, regardless of the bale weight. 8.4.3 Statistics...
  • Page 72 Self-loading Bale Wrapper EW-1800T The number of cycles completed on a given day and all the cycles the machine has ever completed. After selecting the restart, only the day's count of cycles can be reset. Confirm the restart with the key on the screen.
  • Page 73 Self-loading Bale Wrapper EW-1800T Time left before inspection An approximate time before the next machine inspection is also given. Carrying out the inspection will require the timer to be restarted for the next inspection. Confirming the inspection requires a service password.

  • Page 74: Changing Speed In Automatic And Semi-Automatic Modes

    Self-loading Bale Wrapper EW-1800T 8.5 Changing speed in automatic and semi-automatic modes You can change the speed over 3 basic settings: slow, medium, fast, or choose custom settings. Changing the speed in AUTO and Auto/Manual modes to custom settings requires a password.

  • Page 75: Contact Details

    Self-loading Bale Wrapper EW-1800T 8.6. Contact details To view the contact details, move to the menu by pressing and highlight the cursor by pressing ; use arrows to select the “Contact” item and touch to confirm . The screen will then display the name of the machine manufacturer, the country of origin and the contact telephone.

  • Page 76: Choosing The Language

    Self-loading Bale Wrapper EW-1800T 8.8. Choosing the language To choose the language, move to the menu by pressing and highlight the cursor by pressing ; use arrows to se- lect the “Language” item and touch to confirm . Move the cursor up and down to select the language and confirm with.

  • Page 77: Last Warning

    Self-loading Bale Wrapper EW-1800T The system will ask again if you want it to upgrade to a new version: to confirm, press , to cancel, press 8.10 Last warning There is also a key on the panel that informs the operator about the status of the machine's safety sensors.

  • Page 78: Maintenance

    Self-loading Bale Wrapper EW-1800T 9. Maintenance 9.1. Maintenance after work After the work is finished, the machine should be thoroughly cleaned and washed with a running water stream. In the case of high-pressure devices, exercise caution and do not direct the stream directly towards any types of labels on the machine and elements such as bearings, shaft joints, etc.

  • Page 79: Machine Lubrication

    Self-loading Bale Wrapper EW-1800T Notes: This chart is an approximate estimate of torque values. Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual.
  • Page 80 Self-loading Bale Wrapper EW-1800T Lubrication point Description Lubrication interval Lubricant Gears in the turn- Pre-seasonally, every 30 Machine grease for table slide base hours of work or 1x a year chain drives Table roller drive Pre-seasonally, every 30 Machine grease for...
  • Page 81 Self-loading Bale Wrapper EW-1800T Machine grease for Pre-seasonally, every 10 Bale lift pin heavy-duty compo- hours of work or 1x a year nents Machine grease for Pre-seasonally, every 10 Bale lift pin heavy-duty compo- hours of work or 1x a year...
  • Page 82 Self-loading Bale Wrapper EW-1800T Bale tipper actua- Pre-seasonally, every 10 Machine grease hours of work or 1x a year Bale tipper actua- Pre-seasonally, every 10 Machine grease hours of work or 1x a year Pre-seasonally, every 30 Support foot Machine grease...

  • Page 83: Storage

    Self-loading Bale Wrapper EW-1800T * Machine grease for chain drives: FUCHS LAGERMEISTER TS grease * Machine grease: FUCHS RENOLIT MOLITEN 2 grease 9.3. Storage All the tasks listed in Section 9.1 (Maintenance after work) are to be carried out during storage. It is recommended that the machine be kept in a closed and roofed room in order to limit the environmental factors causing corrosion and ageing of any materials.

  • Page 84: Troubleshooting

    Self-loading Bale Wrapper EW-1800T 9.4 Troubleshooting FAULT CAUSE REPAIR Check the connection between the con- troller and the relay box. Check the fuses on the tractor and on the controller. Controller does not start. No power supply. Check the wire for damage.
  • Page 85 Self-loading Bale Wrapper EW-1800T Reduce the film compression by ad- Film roll compression too high. justing the lower roll holder. Damaged film. Check film and replace if necessary. Replace dispenser rollers. Dispenser rollers damaged or jammed. Check dispenser bearings, sprockets and Film breaking.

  • Page 86: Disassembly, Disposal And Environment Protection

    Self-loading Bale Wrapper EW-1800T 10. Disassembly, disposal, and environment protection In the event the machine is worn to the extent which prevents its further use, it should be scrapped. This also applies to regular repairs and replacement of damaged parts. Clean the machine thoroughly before scrapping. Drain oil from the ma- chine and have the machine decommissioned.

  • Page 87: Additional Equipment

    Self-loading Bale Wrapper EW-1800T 11. Additional equipment Additional equipment is only available on request in the premium version by prior agreement with the manufacturer. Table 12 presents additional equipment. VERSION EQUIPMENT STANDARD PREMIUM Additional film dispenser Work cycle auto-start Workstation lighting...

  • Page 88: Spare Parts Catalogue

    Self-loading Bale Wrapper EW-1800T 12. Spare parts catalogue Spare parts ordering method. Each order form should include the following: • Address of the buyer, • exact shipping address (place where machine is located or other means for delivery collection), •...
  • Page 89 Self-loading Bale Wrapper EW-1800T Parts Manual Rel. 06/07/21...
  • Page 90 Self-loading Bale Wrapper EW-1800T Page left blank intentionally...

  • Page 91: General Design

    Self-loading Bale Wrapper EW-1800T 12.1. General design Item Part # Description Qty. TW18001 Bottom frame, set TW18002 Turntable slide base TW18003 Rotary frame, set TW18004 Film cut and hold TW18005 Dispenser post TW18006 Film dispenser TW18007 Table rollers TW18008 Bale lift...
  • Page 92 Self-loading Bale Wrapper EW-1800T 12.2 Bottom frame, set...
  • Page 93 Self-loading Bale Wrapper EW-1800T Item Part # Description Qty. TW18010 Welded frame TW18011 Drawbar, set TW18012 Hitch mount TW18013 Counterweight, set TW18014 Support foot TW18015 Safety arm, set TW18016 Manifold fixing, set TW18017 Running axle TW18018 Film storage, set TW18019...

  • Page 94: Drawbar, Set

    Self-loading Bale Wrapper EW-1800T 12.3 Drawbar, set Item Part # Description Qty. TW18011 Drawbar, set EP302-0204 Nut HH M16-8-galv.-self-lock. FW16 Washer Φ 16-galv. TW18183 Bolt HH M16x50-8.8-galv.

  • Page 95: Hitch, Set

    Self-loading Bale Wrapper EW-1800T 12.4 Hitch, set *Note: Item 2, Part # TW18027 is standard equipment and Item 2a, Part # TW18028 is optional. These parts can be interchanged depending on the application. Item Part # Description Qty. TW18012 Hitch mount...

  • Page 96: Counterweight, Set

    Self-loading Bale Wrapper EW-1800T 12.5. Counterweight, set Item Part # Description Qty. TW18013 Counterweight TW18030 TW18186 Round head bolt M6x10 galv. EP303-0158 Lock wash. Φ 6-galv.

  • Page 97: Foot Support, Set

    Self-loading Bale Wrapper EW-1800T 12.6. Foot support, set Item Part # Description Qty. TW18014 Support foot TW18187 Bolt HH M12x40-8.8-galv. EP302-0304 Nut HH M12-8-GAL-self-cl. LW12 Washer Φ 12-galv.

  • Page 98: Safety Arm, Set

    Self-loading Bale Wrapper EW-1800T 12.7. Safety arm, set Item Part # Description Qty. TW18015 Safety arm TW18188 Hex nut M14-8-galv.-self-lock. TW18031 Chain TW18189 Double locking pin...

  • Page 99: Manifold Fixing, Set

    Self-loading Bale Wrapper EW-1800T 12.8. Manifold fixing, set Item Part # Description Qty. TW18016 Manifold mount TW18032 Grommet FW10 Washer Φ 10-galv. TW18190 Bolt HH M10x25-8.8-galv. EP302-0328 Nut HH M10-8-GAL self-cl. LFW10 Lock washer Φ 10-galv.

  • Page 100: Film Storage, Set

    Self-loading Bale Wrapper EW-1800T 12.9. Film storage, set Item Part # Description Qty. TW18017 Film storage TW18032 Pipe caps TW18191 Bolt HH M8x25-8.8-GAL FW08 Washer Φ 8-galv. EP302-0209 Self-locking nut M8...

  • Page 101: Platform, Set

    Self-loading Bale Wrapper EW-1800T 12.10 Platform, set Item Part # Description Qty. TW18019 Platform TW18192 Round head bolt M8x25 galv. FW08 Washer Φ 8-galv. EP302-0209 Nut M8-galv.-self-lock.

  • Page 102: Turntable Slide Base, Set

    Self-loading Bale Wrapper EW-1800T 12.11. Turntable slide base, set Item Part # Description Qty. TW18033 Slide base frame TW18034 Rotary base TW18035 Unloading sensor TW18036 Rotary frame rotation chain (24 links) TW18037 Cone wheel, large TW18193 Bolt M8x20 LFWØ8 Lock washer Φ 8...

  • Page 103: Rotary Base, Set

    Self-loading Bale Wrapper EW-1800T 12.12. Rotary base Item Part # Description Qty. TW18044 Spindle, rotary base TW18045 Hub, rotary base TW18197 Grease nipple M10x1 TW18198 Bearing FW12 Washer mb12 TW18199 Shim Φ 30 TW18200 Nut KM12 TW18046 Conical gear FW25 Washer Φ...

  • Page 104: Drive Assembly

    Self-loading Bale Wrapper EW-1800T 12.13. Drive assembly Item Part # Description Qty. TW18047 Motor mount TW18048 Washer, special TW18049 Motor gear wheel KM080732 Key 8x7x32 TW18050 Washer, special LFW08 Lock washer Φ 8 TW18191 Bolt M8x25 TW18204 Bolt M12x45 FW12 Washer Φ...

  • Page 105: Chain Guard

    Self-loading Bale Wrapper EW-1800T 12.14. Chain guard Item Part # Description Qty. TW18053 Guard rear wall TW18054 Chain guard FW06 Washer Φ 6 LFW06 Lock washer Φ 6 TW18218 Bolt M6x16...

  • Page 106: Rotary Frame, Set

    Self-loading Bale Wrapper EW-1800T 12.15. Rotary frame, set...
  • Page 107 Self-loading Bale Wrapper EW-1800T Item Part # Description Qty. TW18055 Rotary frame TW18056 Frame rotation chain guard - sensor TW18057 Chain guard, set TW18208 Circlip Z22 TW18058 Table roller drive wheel gear EP311-0001 Key 8x7x25 TW18209 Bolt M16x50 FW16 Washer Φ 16...

  • Page 108: Film Cut And Hold, Set

    Self-loading Bale Wrapper EW-1800T 12.16. Film cut and hold, set...
  • Page 109 Self-loading Bale Wrapper EW-1800T Item Part # Description Qty. TW18066 Cut and hold frame TW18067 Bend clamp, heavy-duty TW18068 Heavy-duty clamp FW16 Washer Φ 16 TW18219 Bolt M16x90 np.gw. TW18220 Bolt M12x45 FW12 Washer Φ 12 EP302-0204 Self-locking nut M16...

  • Page 110: Dispenser Post, Set

    Self-loading Bale Wrapper EW-1800T 12.17. Dispenser post, set...
  • Page 111 Self-loading Bale Wrapper EW-1800T Item Part # Description Qty. TW18074 Welded dispenser post TW18075 Film puller arm TW18228 Circlip Z25 TW18076 Poppet TW18229 Poppet bearing TW18230 Circlip W62 TW18231 Sliding sleeve TW18077 Bottom pressure screw TW18232 Profile stopper 80x80 TW18233...

  • Page 112: Film Dispenser, Set

    Self-loading Bale Wrapper EW-1800T 12.18. Film dispenser, set Item Part # Description Qty. TW18086 Dispenser rack TW18087 Dispenser roller No. 2 TW18088 Gear cover TW18239 spring 5223/89-036/0 TW18240 Bolt M6x45 EP302-0304 Nut M12 FW12 Washer Φ 12 TW18141 Bolt M12x35...

  • Page 113: Dispenser Roller No. 1

    Self-loading Bale Wrapper EW-1800T 12.19. Dispenser roller No. 1 Item Part # Description Qty. TW18090 Dispenser roller TW18091 Gear wheel, large LFW06 Lock washer Φ 6 TW18218 Bolt M6x16 TW18244 Bearing TW18245 Circlip W42...

  • Page 114: Dispenser Roller No. 2

    Self-loading Bale Wrapper EW-1800T 12.20. Dispenser roller No. 2 Item Part # Description Qty. TW18090 Dispenser roller TW18092 Gear wheel, small LFW06 Lock washer Φ 6 TW18243 Bolt M6x16 TW18240 Bolt M6x45 TW18245 Circlip W42...
  • Page 115 Self-loading Bale Wrapper EW-1800T 12.21. Table rollers Item Part # Description Qty. TW18093 Idle table roller, set TW18094 Driving table roller, set TW18095 Rubber belt (conveyor belt)

  • Page 116: Idle Table Roller, Set

    Self-loading Bale Wrapper EW-1800T 12.22. Idle table roller, set Item Part # Description Qty. TW18096 Idle table roller TW18246 Table roller bearing FW14 Washer ф 14 LFW14 Lock washer ф 14 TW18247 Bolt 14x30...

  • Page 117: Driving Table Roller

    Self-loading Bale Wrapper EW-1800T 12.23. Driving table roller Item Part # Title Quantity TW18097 Driving table roller TW18246 Table roller bearing TW18098 TW18099 Gear wheel 3/4", Z21 TW18248 Bolt M8x35 TW18249 Key 10x8x28 EP302-0209 Self-locking nut M8 TW18247 Bolt 14x30 LFW14 Lock washer ф...

  • Page 118: Bale Lift, Set

    Self-loading Bale Wrapper EW-1800T 12.24. Bale lift, set Item Part # Description Qty. TW18101 Lift arm Adjustable arm TW18102 TW18103 Buffer TW18242 Bolt M12x40 EP302-0202 Self-locking nut M12 FW12 Washer Φ 12 TW18250 Self-locking nut M24 FW25 Washer Φ 25 TW18251 Locking pin 6.0*27/32...

  • Page 119: Bale Tipper, Set

    Self-loading Bale Wrapper EW-1800T 12.25. Bale tipper, set Item Part # Description Qty. TW18107 Outer frame TW18108 Tipper cradle, set TW18109 Adjustable arm, set TW18253 Adjustable arm locking pin TW18254 Spring-type straight pin 6x45 TW18205 Bolt M16x45 FW16 Washer ф 16...

  • Page 120: Tipper Cradle, Set

    Self-loading Bale Wrapper EW-1800T 12.26. Tipper cradle, set Item Part # Description Qty. TW18116 Tipper slide base TW18117 Cradle frame TW18118 Sheet TW18119 Cradle corner EP302-0201 Nut M 10 self-locking FW10 Washer ф 10 TW18120 Cradle pin TW18257 Bolt M10x30...

  • Page 121: Adjustable Arm, Set

    Self-loading Bale Wrapper EW-1800T 12.27. Adjustable arm, set Item Part # Description Qty. TW18125 Adjustable arm TW18126 Arm disc TW18127 Arm disc pin TW18260 Spring-type straight pin fi8x40...

  • Page 122: Hydraulic System

    Self-loading Bale Wrapper EW-1800T 12.28. Hydraulic system...
  • Page 123 Self-loading Bale Wrapper EW-1800T Item Part # Description Qty. TW18128 Power supply cable TW18129 Filter hose Return hose TW18130 Bale lift hoses TW18131 TW18132 Bale lift hoses TW18133 Hydraulic motor return hoses TW18134 Hydraulic motor supply hoses TW18135 Regulator cable...

  • Page 124: Manifold

    Self-loading Bale Wrapper EW-1800T 12.29. Manifold Item Part # Description Qty. TW18016 Manifold mount TW18167 Manifold TW18168 “Lock” TW18169 Regulator TW18170 Straight coupling TW18171 Curved connector TW18172 Elbow coupling TW18173 T-connection TW18174 Straight connector TW18175 Straight connector TW18176 Straight coupling...

  • Page 125: Warranty

    Self-loading Bale Wrapper EW-1800T LIMITED WARRANTY Belco Resources Equipment Division, LLC warrants to the original purchaser of any new Belco Re- sources, Inc equipment, purchased from an authorized Belco Resources, Inc dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state, and munici- palities’...
  • Page 126 Self-loading Bale Wrapper EW-1800T Page left blank intentionally...
  • Page 127 Self-loading Bale Wrapper EW-1800T Page left blank intentionally...
  • Page 128 Self-loading Bale Wrapper EW-1800T 401 Jeffreys Road Tel: 252-822-7140 Rocky Mount, NC 27804 Fax: 252-787-5855 www.tarrivermfg.com Sales@tarrivermfg.com...

Table of Contents