Repairs & Replacements - Carbolite ELF Series Installation, Operation & Maintenance Instructions Manual

R & R
EPAIRS
7.1 Safety Warning – Disconnection from Supply
Always ensure that the furnace is disconnected from the supply before repair work
is carried out.
7.2 Safety Warning - Refractory Fibrous Insulation
This furnace contains refractory fibres in its thermal insulation. These materials may
be in the form of fibre blanket or felt, vacuum formed board or shapes, mineral wool
slab or loose fill fibre.
Normal use of the furnace does not result in any significant level of airborne dust from these
materials, but much higher levels may be encountered during maintenance or repair.
Whilst there is no evidence of any long term health hazards, we strongly recommend that safety
precautions are taken whenever the materials are handled.
Exposure to dust from fibre that has been used at high temperatures may cause
respiratory disease.
When handling fibre always use an approved mask, eye protection, gloves and long
sleeved clothing.
Avoid breaking up waste material. Dispose of waste fibre in sealed containers.
After handling rinse exposed skin with water before washing gently with soap (not
detergent). Wash work clothing separately.
Before commencing any major repairs we recommend reference to the European Ceramic Fibre
Industry Association Bulletin No. 11 and the UK Health and Safety Executive Guidance Note
EH46.
We can provide further information on request. Alternatively our service division can quote for
any repairs to be carried out at your premises or ours.
7.3 Temperature Controller Replacement
The 201 controller is fitted inside the furnace base, which can be separated from the top by
removal of six screws.
Before handling the controller: wear an anti-static wrist strap or otherwise avoid any possibility
of damage to the unit by static electricity.
See the instructions supplied with the replacement controller.
7.4 Solid-state Relay Replacement
Disconnect the furnace from the supply and remove the furnace back panel.
Make a note of the wire connections to the solid state relay, and disconnect them.
Remove the solid state relay from the base panel.
Replace and reconnect the solid state relay ensuring that the heat-conducting thermal pad is
sandwiched between the relay and the base panel or aluminium plate. Alternatively a thin layer of
white, heat-conducting silicon paste may be applied between the new relay and the base panel or
aluminium plate.
Replace the removed panel.
7.5
MF01
EPLACEMENTS
ELF (B)
15