Pilz PNOZ X9P Operating Manual

Pilz PNOZ X9P Operating Manual

Safety relays

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PNOZ X9P
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Safety relays
Operating Manual-1003362-EN-12

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Summary of Contents for Pilz PNOZ X9P

  • Page 1 PNOZ X9P Safety relays Operating Manual-1003362-EN-12...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    ........................Faults – Interference ......................Dimensions in mm ......................... Technical details Order no. 777606, 787606 ................ Technical details Order no. 777607, 777609, 787609 ............Safety characteristic data ..................... Supplementary data ......................Service life graph ........................Operating Manual PNOZ X9P 1003362-EN-12...
  • Page 4 Contents Remove plug-in terminals ..................... Order reference ........................EC declaration of conformity ....................Operating Manual PNOZ X9P 1003362-EN-12...
  • Page 5: Introduction

    PNOZ X9P Introduction Validity of documentation This documentation is valid for the product PNOZ X9P. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 6: Safety

    This gives advice on applications and provides information on special fea- tures. Safety Intended use The safety relay PNOZ X9P provides a safety-related interruption of a safety circuit. The safety relay meets the requirements of EN 60947-5-1 and EN 60204-1 and may be used in applications with: E-STOP pushbuttons...
  • Page 7: Use Of Qualified Personnel

    Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120 VDC) are present on the unit, connected control elements and sensors must have a rated insulation voltage of at least 250 V. Operating Manual PNOZ X9P 1003362-EN-12...
  • Page 8: Unit Features

    The circuit is redundant with built-in self-monitoring. The safety function remains effective in the case of a component failure. The correct opening and closing of the safety function relays is tested automatically in each on-off cycle. Operating Manual PNOZ X9P 1003362-EN-12...
  • Page 9: Block Diagram/Terminal Configuration

    0 V 24 V B1 B2 24 34 44 54 64 74 82 92 *Insulation between the non-marked area and the relay contacts: Basic insulation (over- voltage category III), Protective separation (overvoltage category II) Operating Manual PNOZ X9P 1003362-EN-12...
  • Page 10: Function Description

    PNOZ X9P Function Description The safety relay PNOZ X9P provides a safety-oriented interruption of a safety circuit. When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED is lit.
  • Page 11: Timing Diagram

    Use the notch on the rear of the unit to attach it to a DIN rail (35 mm). When installed vertically: Secure the unit by using a fixing element (e.g. retaining bracket or end angle). Operating Manual PNOZ X9P | 11 1003362-EN-12...
  • Page 12: Wiring

    Important for detection of shorts across contacts: As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during the final control check. If there is a danger of exceeding the cable runs, we recommend the following test after the installation of the device: 1.
  • Page 13: Preparing For Operation

    Input circuit Single-channel Dual-channel E-STOP without detection of shorts across contacts E-STOP with detection of shorts across contacts Safety gate without detection of shorts across contacts Safety gate with detection of shorts across contacts Operating Manual PNOZ X9P | 13 1003362-EN-12...
  • Page 14 29]). NOTICE Operation with a light guard or safety switch It must not be possible to switch off the supply voltage for the PNOZ X9P separately from the supply voltage for the light guard or safety switch. Start circuit Single-channel, dual-channel...
  • Page 15 Y31, Y30: External supply voltage Legend S1/S2: E-STOP/safety gate switch S3: Reset button : Switch operated : Gate open : Gate closed INFORMATION With automatic and manual start, Y1 and S37 must not be linked. Operating Manual PNOZ X9P | 15 1003362-EN-12...
  • Page 16: Operation

    Start circuit is closed. CH.1 IN Channel 1 input circuit is closed. CH.2 IN Channel 2 input circuit is closed. CH.1 OUT Channel 1 safety contacts are closed. CH.2 OUT Channel 2 safety contacts are closed. Operating Manual PNOZ X9P | 16 1003362-EN-12...
  • Page 17: Faults - Interference

    Contact malfunctions: If the contacts have welded, reactivation will not be possible after the input circuit has opened. LED "POWER" does not light: Short circuit or no supply voltage. Dimensions in mm * with spring-loaded terminals Operating Manual PNOZ X9P | 17 1003362-EN-12...
  • Page 18: Technical Details Order No. 777606, 787606

    UB 90 Ohm 90 Ohm Dual-channel with detection of shorts across contacts at UB DC 15 Ohm 15 Ohm Dual-channel with detection of shorts across contacts at UB AC 15 Ohm 15 Ohm Operating Manual PNOZ X9P | 18 1003362-EN-12...
  • Page 19 2000 VA DC1 at 24 V 24 V Min. current 0,01 A 0,01 A Max. current Max. power 200 W 200 W Utilisation category In accordance with the standard EN 60947-5-1 EN 60947-5-1 Operating Manual PNOZ X9P | 19 1003362-EN-12...
  • Page 20 10 A 10 A Blow-out fuse, slow Blow-out fuse, gG 10 A 10 A Circuit breaker 24 V AC/DC, characteristic B/C Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au Operating Manual PNOZ X9P | 20 1003362-EN-12...
  • Page 21 650 ms With manual start typ. 200 ms 200 ms With manual start max. 250 ms 250 ms With monitored start typ. 150 ms 150 ms With monitored start max. 220 ms 220 ms Operating Manual PNOZ X9P | 21 1003362-EN-12...
  • Page 22 Pollution degree Rated insulation voltage 250 V 250 V Rated impulse withstand voltage 4 kV 4 kV Protection type Housing IP40 IP40 Terminals IP20 IP20 Mounting area (e.g. control cab- inet) IP54 IP54 Operating Manual PNOZ X9P | 22 1003362-EN-12...
  • Page 23: Technical Details Order No. 777607, 777609, 787609

    Technical details Order no. 777607, 777609, 787609 General 777607 777609 787609 CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- CCC, CE, EAC (Euras- Certifications ian), TÜV, cULus Listed ian), TÜV, cULus Listed ian), TÜV, cULus Listed Operating Manual PNOZ X9P | 23 1003362-EN-12...
  • Page 24 0,1 mA 0,1 mA 0,1 mA Max. internal voltage drop 4 V Conditional rated short cir- cuit current 100 A 100 A 100 A Lowest operating current 0 mA 0 mA 0 mA Operating Manual PNOZ X9P | 24 1003362-EN-12...
  • Page 25 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 Utilisation category of safety contacts AC15 at 230 V 230 V 230 V Max. current DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Operating Manual PNOZ X9P | 25 1003362-EN-12...
  • Page 26 Blow-out fuse, slow Blow-out fuse, gG 10 A 10 A 10 A Circuit breaker 24 V AC/DC, characteristic Contact material AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au AgSnO2 + 0,2 µm Au Operating Manual PNOZ X9P | 26 1003362-EN-12...
  • Page 27 After power failure 100 ms 300 ms 300 ms Min. start pulse duration with a monitored start 30 ms 50 ms 50 ms Supply interruption before de-energisation 20 ms 20 ms 20 ms Operating Manual PNOZ X9P | 27 1003362-EN-12...
  • Page 28 ABS UL 94 V0 ABS UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 Connection type Screw terminal Screw terminal Spring-loaded terminal Mounting type plug-in plug-in plug-in Operating Manual PNOZ X9P | 28 1003362-EN-12...
  • Page 29: Safety Characteristic Data

    EN ISO mode 13849-1: 13849-1: 13849-1: SIL CL [1/h] 2015 2015 2015 Category [year] – PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 Explanatory notes for the safety-related characteristic data: Operating Manual PNOZ X9P | 29 1003362-EN-12...
  • Page 30: Supplementary Data

    If the service life graphs are not accessible, the stated PFH value can be used irrespective of the switch frequency and the load, as the PFH value already considers the relay's B10d value as well as the failure rates of the other components. Operating Manual PNOZ X9P | 30 1003362-EN-12...
  • Page 31: Service Life Graph

    To increase the service life, sufficient spark suppression must be provided on all output contacts. With capacitive loads, any power surges that occur must be noted. With DC con- tactors, use flywheel diodes for spark suppression. Operating Manual PNOZ X9P | 31 1003362-EN-12...
  • Page 32 European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/support/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PNOZ X9P...
  • Page 33 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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