Pilz PNOZ XV3P Operating Manual
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Pilz PNOZ XV3P Operating Manual

Pilz PNOZ XV3P Operating Manual

Safety relays
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PNOZ XV3P
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Safety relays
Operating Manual 20122-EN-05

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Summary of Contents for Pilz PNOZ XV3P

  • Page 1 PNOZ XV3P Safety relays Operating Manual 20122-EN-05...
  • Page 2 Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received.

  • Page 3: Table Of Contents

    Safety features Block diagram/terminal configuration Function Description Operating modes Timing diagram Installation Wiring Preparing for operation Operation Status indicators Faults – Interference Dimensions in mm Technical details Safety characteristic data Supplementary data Service life graph Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 4 Contents Remove plug-in terminals Order reference EC declaration of conformity Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 5: Introduction

    PNOZ XV3P Introduction Validity of documentation This documentation is valid for the product PNOZ XV3P. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.

  • Page 6: Safety

    This gives advice on applications and provides information on special fea- tures. Safety Intended use The safety relay PNOZ XV3P provides a safety-related interruption of a safety circuit. The safety relay meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113‑1 and may be used in applications with E-STOP pushbuttons...

  • Page 7: Use Of Qualified Personnel

    Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120 VDC) are present on the unit, connected control elements and sensors must have a rated insulation voltage of at least 250 V. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 8: Unit Features

    The circuit is redundant with built-in self-monitoring. The safety function remains effective in the case of a component failure. The correct opening and closing of the safety function relays is tested automatically in each on-off cycle. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 9: Block Diagram/Terminal Configuration

    III), Protective separation (overvoltage category II) Function Description The safety relay PNOZ XV3P provides a safety-oriented interruption of a safety circuit. When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the reset circuit Y39-Y40 and the start circuit S13-S14 are closed.

  • Page 10: Operating Modes

    Single-channel operation: No redundancy in the input circuit, earth faults in the start and input circuit are detected. Dual-channel operation with detection of shorts across contacts: Redundant input cir- cuit, detects PNOZ XV3P – earth faults in the start and input circuit, –...

  • Page 11: Timing Diagram

    Use the notch on the rear of the unit to attach it to a DIN rail. Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele- ment (e.g. retaining bracket or an end angle). Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 12: Wiring

    Important for detection of shorts across contacts: As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during the final control check. If there is a danger of exceeding the cable length, we recommend the following test once the unit is installed: 1.

  • Page 13: Preparing For Operation

    Light guard or safety switch, de- tection of shorts across contacts via ESPE NOTICE With single-channel wiring the safety level of your machine/plant may be lower than the safety level of the unit (see Safety characteristic data). Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 14 PNOZ XV3P NOTICE Operation with a light guard or safety switch It must not be possible to switch off the supply voltage for the PNOZ XV3P separately from the supply voltage for the light guard or safety switch. E-STOP wiring...

  • Page 15: Operation

    The safety functions may only be checked by qualified personnel. Status indicators LEDs indicate the status and errors during operation: LED on POWER Supply voltage is present. START Start circuit is closed. CH.1 Safety contacts of channel 1 are closed. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 16: Faults - Interference

    LED "POWER" does not light: Short circuit or no supply voltage. In the case of an error, the delay-on de-energisation contacts may open before the delay time has elapsed. Dimensions in mm * with spring-loaded terminals Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 17: Technical Details

    100 Ohm 100 Ohm Dual-channel without detection of shorts across contacts at UB 100 Ohm 100 Ohm 100 Ohm Dual-channel with de- tection of shorts across contacts at UB DC 10 Ohm 10 Ohm 10 Ohm Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 18 DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Utilisation category of safety contacts delayed AC15 at 230 V 230 V 230 V Max. current DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 19 Conv. therm. current with 3 contacts 5,5 A 5,5 A 5,5 A Conv. therm. current with 4 contacts 4,8 A 4,8 A 4,8 A Conv. therm. current with 5 contacts 4,3 A 4,3 A 4,3 A Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 20 93 % r. h. at 40 °C Condensation during op- eration Not permitted Not permitted Not permitted EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 21 94 mm 94 mm Width 45 mm 45 mm 45 mm Depth 121 mm 121 mm 121 mm Weight 370 g 370 g 360 g Where standards are undated, the 2014-07 latest editions shall apply. Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 22 100 Ohm 100 Ohm Dual-channel without detection of shorts across contacts at UB 100 Ohm 100 Ohm 100 Ohm Dual-channel with de- tection of shorts across contacts at UB DC 10 Ohm 10 Ohm 10 Ohm Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 23 DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Utilisation category of safety contacts delayed AC15 at 230 V 230 V 230 V Max. current DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 24 Conv. therm. current with 3 contacts 5,5 A 5,5 A 5,5 A Conv. therm. current with 4 contacts 4,8 A 4,8 A 4,8 A Conv. therm. current with 5 contacts 4,3 A 4,3 A 4,3 A Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 25 93 % r. h. at 40 °C Condensation during op- eration Not permitted Not permitted Not permitted EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 26 94 mm 94 mm Width 45 mm 45 mm 45 mm Depth 121 mm 121 mm 121 mm Weight 360 g 360 g 370 g Where standards are undated, the 2014-07 latest editions shall apply. Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 27 100 Ohm 100 Ohm Dual-channel without detection of shorts across contacts at UB 100 Ohm 100 Ohm 100 Ohm Dual-channel with de- tection of shorts across contacts at UB DC 10 Ohm 10 Ohm 10 Ohm Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 28 DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Utilisation category of safety contacts delayed AC15 at 230 V 230 V 230 V Max. current DC13 (6 cycles/min) at 24 V 24 V 24 V Max. current Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 29 Conv. therm. current with 3 contacts 5,5 A 5,5 A 5,5 A Conv. therm. current with 4 contacts 4,8 A 4,8 A 4,8 A Conv. therm. current with 5 contacts 4,3 A 4,3 A 4,3 A Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 30 93 % r. h. at 40 °C Condensation during op- eration Not permitted Not permitted Not permitted EN 60947-5-1, EN EN 60947-5-1, EN EN 60947-5-1, EN 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 61000-6-2, EN 61326-3-1 Operating Manual PNOZ XV3P 20122-EN-05...
  • Page 31 101 mm 101 mm Width 45 mm 45 mm 45 mm Depth 121 mm 121 mm 121 mm Weight 370 g 370 g 370 g Where standards are undated, the 2014-07 latest editions shall apply. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 32: Safety Characteristic Data

    If the service life graphs are not accessible, the stated PFH value can be used irrespective of the switching frequency and the load, as the PFH value already considers the relay's B10d value as well as the failure rates of the other components. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 33: Service Life Graph

    To increase the service life, sufficient spark suppression must be provided on all output contacts. With capacitive loads, any power surges that occur must be noted. With DC con- tactors, use flywheel diodes for spark suppression. Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 34: 20122

    PNOZ XV3P Remove plug-in terminals Procedure: Insert the screwdriver into the housing recess behind the terminal and lever the terminal out. Do not remove the terminals by pulling the cables! Operating Manual PNOZ XV3P 20122-EN-05...

  • Page 35: Order Reference

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/support/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PNOZ XV3P...
  • Page 36 Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95446300 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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