TELEDYNE OLDHAM SIMTRONICS Everywhereyoulook GD10-P00 Operating Manual
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TELEDYNE OLDHAM SIMTRONICS Everywhereyoulook GD10-P00 Operating Manual

Infrared point gas detector
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O
M
PERATING
ANUAL
GD10-P00 and GD10-PE0
INFRARED POINT GAS DETECTOR
850-811250-Revision 13b

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Summary of Contents for TELEDYNE OLDHAM SIMTRONICS Everywhereyoulook GD10-P00

  • Page 1 PERATING ANUAL GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR 850-811250-Revision 13b...
  • Page 2 All rights reserved. No reproduction of all or part of this document, in any form, is permitted without the written consent of TELEDYNE OLDHAM SIMTRONICS S.A.S . All of the information that is provided in this document is accurate to the best of our knowledge.
  • Page 3 SIMTRONICS, even though they may be involved in the sale of TELEDYNE OLDHAM SIMTRONICS products. TELEDYNE OLDHAM SIMTRONICS shall not be responsible for any direct or indirect damage, or any direct or indirect consequence, resulting from the sale and use of any of its products UNLESS SUCH PRODUCTS HAVE BEEN SELECTED BY TELEDYNE OLDHAM SIMTRONICS ACCORDING TO THE APPLICATION.
  • Page 4 The use of the unit has been projected for the applications specified in the technical characteristics. Exceeding the indicated values cannot in any case be authorized. TELEDYNE OLDHAM SIMTRONICS recommends regular testing of fixed gas detection installations (read Chapter 7).

  • Page 5: Table Of Contents

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Table of Contents Product description ..............1 GD10P Description ..................1 GD10PE Description ..................3 GD10P Technical specifications ..........5 GD10PE Technical specifications ..........9 Installation ..................13 Positioning ......................13 GD10P Fixing ....................
  • Page 6 GD10-P00 and GD10-PE 0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Specific instructions for use in explosive atmospheres and operational safety ................ 35 Marking ..................37 10 Declarations of conformity ............39 11 Product coding ................43 11.1 GD10P Gas and range code ..............45 12 Accessories and spare parts .............

  • Page 7: Product Description

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Product description Compared with catalytic sensors, the GD10P and GD10PE has the following advantages: • Presence of oxygen is not required for correct measurement, which makes the GD10P/PE suitable even in an inert gas atmosphere. •...
  • Page 8 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Suitable for use in SIL 2 and SIL 3 systems. 850-811250 Revision 13b...

  • Page 9: Gd10Pe Description

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10PE Description The GD10PE is designed for critical applications involving large volumes of air with high velocity. Places where you need fast reliable detection of low gas concentrations. GD10PE is in a class of its own.
  • Page 10 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...

  • Page 11: Gd10P Technical Specifications

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10P Technical specifications Version: 0-100%LEL Methane, 5 sec. response time. (Specification for other types on request) GENERAL Detection method IR-absorption, dual wavelength, dual path IR-Source Solid state IR source, 32Hz flash Gases detected Detector versions for several hydrocarbons as well as CO2.
  • Page 12 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL DETECTOR WARNINGS Early Dirty Optics 55% signal attenuation Dirty Optics 70% signal attenuation Detector failure Main function fault or blocked optics. Output signal Standard Current source 4 – 20 mA, max. load impedance 500 Ohm Option Current sink 4 –...
  • Page 13 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL HOUSING Main compartment Ex db IIC T6 Gb Terminal compartment Ex eb Protection category IP66/IP67 EN/IEC 60529 and ABNT NBR IEC 60529 ( 6) Housing material Stainless steel SIS2343 (ASTM 316) Weight Approx.
  • Page 14 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...

  • Page 15: Gd10Pe Technical Specifications

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10PE Technical specifications GENERAL Detection method IR-absorption, dual wavelength, dual path IR-Source Solid state IR source, 32 Hz flash Detection range 0-20% LEL (0-1% Vol.) methane Gases detected Hydrocarbons ( 8) Self-test Continuous Calibration...
  • Page 16 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL DETECTOR WARNINGS Early Dirty Optics 55% signal attenuation Dirty Optics 70% signal attenuation Option: Dirt accumulation (2mA) Detector failure Main function fault or blocked optics OUTPUT SIGNAL Standard Current source 4 – 20 mA, max. load impedance 500 Ohm Option Current sink 4 –...
  • Page 17 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL EXPLOSION PROOF HOUSING Main compartment Ex db IIC T6 Gb Terminal compartment Ex eb Protection category IP66/IP67 EN/IEC 60529 and ABNT NBR IEC 60529 ( 13) Housing material Stainless steel SIS2343 (ASTM 316) Weight Approx.
  • Page 18 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...

  • Page 19: Installation

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Installation Installation shall be in accordance with the standards in force, classification of the zone, and in conformity with standard EN/IEC 60079-14, the editions in force, or with other national and/or local standards. Positioning Both GD10P and GD10PE detectors should be mounted where gas leakage is most likely to occur.

  • Page 20: Gd10P Fixing

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10P Fixing The detector is mounted by means of a projecting mounting leg using two M8 screws and washers, or by means of the Duct Mounting Flange Kit (4 x M8 screws). The detector should preferably be mounted so that the longitudinal axis of the detector is horizontal.

  • Page 21: Gd10P Duct Or Pipe Mounting

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Flow direction indicator Fixing screws Figure 2 : Orientation of GD10P weather protection in relation to flow direction GD10P Duct or pipe mounting If installed in a ventilation duct or pipe, the mounting arrangement and accessories shown in Figure 3 and Figure 4 should be used.
  • Page 22 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Figure 3: Exploded view, Duct Mount Flange Kit Figure 4: Ventilation duct or pipe mounting using Duct Mounting Flange Kit (Refer toFigure 3 for details) 850-811250 Revision 13b...

  • Page 23: Gd10Pe Fixing

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10PE Fixing The detector should be mounted so that the longitudinal axis of the detector is horizontal. This will prevent accumulation of water and dust on the optics. GD10PE Weather protection/standalone mounting Always mount Deflector Ring when using Weather Protection Bracket...
  • Page 24 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL The best position is at some distance behind the first filter, or grille when used for forced flow air intakes. You may also just bolt the detector as “stand alone” with the nose bracket support, but this is not advisable in harsh offshore conditions.

  • Page 25: External Cable

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Foot print/bore dimensions for Mounting Flange Kit: Figure 8: Flange 599-815272 For insulated ducts, it is necessary to remove some insulation. Figure 9 External cable The cable type must be chosen in accordance with applicable regulations. The table below indicates maximum cable lengths (2-wire) restrictions due to voltage drop over the power supply cable.

  • Page 26: Electrical Connection

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Electrical connection The terminal compartment is accessible by removing the circular terminal cover (loosen the four M5 screws). Terminal Compartment Internal earth point External earth point • Terminal 5 Factory use only •...

  • Page 27: Commissioning

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Commissioning Visual inspection The following should be checked before initial powering up: • The axis of the detector shall be horizontal, • Correct cable gland installation, • Electrical connection, • Electrical grounding, •...

  • Page 28: Checking System Functions

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Startup period can be up to 10 minutes under very specific conditions. This corresponds to the temperature adjustment time of the different components. Figure 12: Analog output during specific startup conditions If the analog output of the detector stays at 0.6mA after 10 minutes then the detector could have a zero drift issue.

  • Page 29: Operation

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Operation Analog Output Protocol Gas reading and fault signals are given through the 4-20mA current loop interface. The table below shows the analog output level for the various conditions. Status Output Comment Detector fault <...

  • Page 30: Hart® Interface

    HART® Interface 6.2.1 Introduction TELEDYNE OLDHAM SIMTRONICS GD10P/PE detector supports HART® version 7. For proper operation between GD10P/PE and the HART® communicator, a dedicated Device Descriptor (DD) should be loaded onto the communicator. If such DD is not present, the communicator will offer a generic interface, and the list of available functions may be limited.
  • Page 31 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 6.2.3 HART® Menu Map This menu map shows a non-exhaustive list of available commands in the HART® interface of GD10. For more information about the complete list of HART available commands, please refer to the GD10 Gas Detector: HART Specification NOSP18031.
  • Page 32 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Most of the commands are only requests to read information from the detector. The commands shaded as grey with bold text gives the operator possibility to make changes to individual parameters, and these commands are described further in the following sections. Some of the following commands require a maintenance password to be executed.
  • Page 33 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 6.2.4.7 SET RESPONSE TIME (Detailed setup) The operator can choose between two response modes: “fast” (T90=1sec) and “normal” (T90=5sec). 6.2.4.8 SET FAULT OPTION (Detailed setup) The operator can choose between three options according to the following table. Option Detector fault Dirty Optics...
  • Page 34 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL The analog output returns to the actual zero (4mA) when zeroing process is completed. Zeroing will not take place if the ambient temperature is outside a specific temperature range (+16°C/+26°C). If the Zero level is not improved after the zeroing, the reason is that the zero drift is over the allowed limit for field trimming.

  • Page 35: Maintenance

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Maintenance The GD10P and GD10PE has no user adjustable parts. It is not recommended to open the GD10P, as this will change the internal atmosphere, and the initial calibration could be affected. Opening the GD10P/PE voids all warranty offered at the time of sale.

  • Page 36: Calibration Test

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 3) Apply gas as shown. If there is no air movement, a test gas flow of minimum four liters per minute will give approximately the same value as the test gas. If there is an air movement of 0.5 m/sec., the test gas flow has to be increased (up to 20 liters per minute) to get a reasonable reading.
  • Page 37 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 7.3.2 Using Gas Test Socket Second alternative is to use a calibrated gas and apply it via a Gas Test Socket (reg. no. 599- 818154 for GD10P). 1) Remove the Weather Protection and clean the optical surfaces. 2) Put the Weather Protection back in place on GD10P.
  • Page 38 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL Do not forget to remove the Gas Test Socket when calibration test is over. 850-811250 Revision 13b...

  • Page 39: Re-Zero

    The GD10P/PE detector is calibrated and temperature tested in a controlled environment at the TELEDYNE OLDHAM SIMTRONICS factory. No further calibration is required during the life time of the product, as the zero point and calibration will stay inside the given tolerances. This implies that slight offsets from the zero point of 4.0mA (0%LEL) is to be expected and values up to 4.5mA...

  • Page 40: Fault Finding

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 7.4.2 Re-zeroing with HART® communicator See section 6.2.4.10. Fault finding The internal microprocessor performs continuous self-testing of optical and electronic functions. If a fatal error should occur in the electronics or optics, the processor will generate a 0mA output signal, indicating detector failure.

  • Page 41: Gd10P00 And Gd10Pe

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Specific instructions for use in explosive atmospheres and operational safety 8.1.1.1 General comments GD10P/PE gas detectors comply with the requirements of European Directive ATEX 2014/34/UE and INMETRO Ordinance No. 179 of 2010 relating to gas explosive atmospheres.
  • Page 42 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 8.1.1.6 Functional safety certification: For all information related to the safety function of the GD10P/PE gas detectors, please refer the safety manual NOSP18157. 850-811250 Revision 13b...

  • Page 43: Marking

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Marking The GD10P/PE identification labels are shown in the figures below, as example. ATEX/IECEx/INMETRO/MED markings (combustible gases version) ATEX/IECEx/INMETRO/MED markings (CO2 version) CSA marking (CO version) 850-811250 Revision 13b...
  • Page 44 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL CSA marking (combustible gases version) 850-811250 Revision 13b...

  • Page 45: Declarations Of Conformity

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Declarations of conformity 850-811250 Revision 13b...
  • Page 46 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 47 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 48 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...

  • Page 49: Product Coding

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Product coding GD10-P00-A-B-00 A: Gas calibration (a selection of most used variants) 03DG Ethylene, C , 100% LEL-1 09DG Propane, C , 100% LEL-1, 2.2%Vol 09EG Propane, C , 100% LEL-2, 1.7%Vol 17BH Methane, CH , 3%Vol...
  • Page 50 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL GD10-PE0-A-B-00 (Code for detector only. See section 12 for accessories) A: Gas calibration (a selection of most used variants) 03AM Ethylene, C2H4, 5000 ppm 17DE Methane, CH4, 20% LEL-1 B: Configuration 0** Fixed default value Approval *0* None...

  • Page 51: Gd10P Gas And Range Code

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 11.1 GD10P Gas and range code For the most part of gases, we are using the data from INRS 2015. Product Name Formula %vol equivalent to 100% LEL 02DG Acetylene 03DG Ethylene 05DG Ethanol...
  • Page 52 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...

  • Page 53: Accessories And Spare Parts

    GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL Accessories and spare parts 12.1 GD10P Accessories Accessories Description Part Number GD10P Sample Flow Housing: Airtight chamber for sampling systems. Also used for calibration 499-810874  test. GD10P Gas Test Socket: Non airtight chamber 599-818154 ...

  • Page 54: Gd10Pe Accessories

    GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 12.2 GD10PE Accessories Accessories Description Part Number GD10PE Weather Protection/Stand Alone Kit 499-815430  GD10PE Sample Flow Housing 499-815733  GD10PE Duct Mounting Flange 499-815271  12.3 Spares Spare Parts Description Part Number Weather Protection Kit GD10P 499-810913 ...
  • Page 55 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 12.3.1.1 Storage conditions of accessories and spare parts: Temperature Humidity Pressure Duration 499-810874 100% RH 1013 hPa +/- 2 years in clean (uncondensed) atmosphere 599-818154 100% RH 1013 hPa +/- 2 years in clean (uncondensed) atmosphere 100% RH...
  • Page 56 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 57 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 58 GD10-P00 and GD10-PE0 INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 59 GD10P00 and GD10PE INFRARED POINT GAS DETECTOR OPERATING MANUAL 850-811250 Revision 13b...
  • Page 60 No. 51 Jinzang Road, TX 77429, 62027 ARRAS Cedex, SHANGHAI Free Trade FRANCE Zone, CHINA Tel.: +1-713-559-9200 Tel.: +33 (0)3 21 60 80 80 Tel.: +86-134-8229-5057 www.teledynegasandflamedetection.com © 2020 Teledyne Oldham Simtronics. All right reserved. 850-811250 Revision 13b. / June 2021...

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