M-system MAL-230x Instruction Manual

One-port surge protector for power supply use

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INSTRUCTION MANUAL
ONE-PORT SURGE PROTECTOR FOR
POWER SUPPLY USE
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Surge protector ....................................................................(1)
Marking label ............................................................(1) sheet
■ MODEL NO.
Check that model No. described on specifications matches
the operational line voltage and other specifications as
shown in 'PERFORMANCE' below.
■ INSTALLATION / INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
LIMITATION APPLICABLE TO MAL
The MAL will protect electronics equipment from dam-
age caused by direct or almost direct lightning by ab-
sorbing most of the surge voltages.
However, MAL may not be effective against certain ex-
tremely high voltages exceeding its discharge current
capacity (25kA @10/350µsec. waveform) caused by a di-
rect or almost direct hit by lightning.
The MAL must be installed according to this installation
/ instruction manual.
PERFORMANCE
Response time: ≤ 50 nanoseconds
Maximum discharge current: 25kA (10/350 µsec.)
MODEL
Uc
(AC) (V)
MAL-230x
255
MAL-400A
440
Uc = Maximum continuous operational voltage
Up = Voltage protection level
Insulation resistance: ≥ 100MΩ with 500V DC
(line to alarm output)
Dielectric strength: 2000V AC @1 minute
(line to alarm output)
DISCHARGE
Up
VOLTAGE
(Vmax)
(V min)
400
1000
650
2000
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
MODEL
POINTS OF CAUTION
■ INSTALLATION
• DANGER!
MAL is an IEC 61643-1 class I product. Install the surge
protector under following requirements.
1) When leading in the low voltage to the building which
external lightning protection device such as a lightning
rod and low voltage electronics equipment are connect-
ed with equipotential bonding.
2) In case the low voltage wiring is possible to be hit by the
direct or almost direct lightning.
• DANGER!
DO NOT perform an installation and wiring of the MAL
during thunder storms.
• Be sure to house the MAL inside a metal enclosure for
safety. Lightning is a natural phenomenon and this unit
could receive surges exceeding the discharge withstand
current rating. The MAL will be destroyed by such high
lightning energy.
• Indoor use. We recommend to install the MAL in a posi-
tion where to facilitate inspection and maintenance.
• DO NOT install the MAL where it is subjected to continu-
ous vibration. Do not apply physical impact to the MAL.
• Environmental temperature must be within -5 to +55°C
(23 to 131°F) and relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■ OPERATIONAL VOLTAGE
• DO NOT connect a power source of which the operational
voltage exceeds the MAL's maximum continuous opera-
tional voltage, Uc value indicated on the specification la-
bel at the front.
• Be sure that the peak voltage does not exceed 1.4 times
the maximum continuous operational voltage. Distorted
waveform may have extremely high peak voltage.
■ DIELECTRIC STRENGTH TESTING
• Conduct the dielectric strength test with all power sup-
ply wires removed. The MAL will start discharging at
the described discharge voltage if a test voltage is applied
with all power supply wires connected. It will result in an
insulation failure.
■ AND ....
• We recommend that you keep spare MALs so that you can
replace them quickly when necessary.
MAL
EM-8162 Rev.1 P. 1 / 8

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Summary of Contents for M-system MAL-230x

  • Page 1 MODEL POWER SUPPLY USE BEFORE USE ..POINTS OF CAUTION Thank you for choosing M-System. Before use, please check ■ INSTALLATION contents of the package you received as outlined below. • DANGER! If you have any problems or questions with the product, MAL is an IEC 61643-1 class I product.
  • Page 2 I varistor type surge protector. ing to the low voltage line. • Installing M-System's class II surge protector (MAKF, ■ PREVENTING ELECTRIC SHOCK MAKN, MAT2) at the distribution board 10 m or more •...
  • Page 3: Specifications

    DIN rail adaptor utilizing a minus screwdriver and pull. ALARM OUTPUT * Terminal block provided for the alarm output option. Schematic shows the operation in normal conditions. EM-8162 Rev.1 P. 3 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 4: Terminal Connections

    Class II Surge Protector ACCESSORY POWER (e.g.) SPD1 SPD2 SPD3 SPD4 SPD5 ACC1 ACC2 Three phase/3-wire MAL-230x MALN-230 MAKF-240x MAKN-220x MAT2-2404xx CNB2-5 CNB-3 220V AC EM-8162 Rev.1 P. 4 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 5 Three-phase/4-wire 220V AC MAL-230x – CNB2-5 Three-phase/4-wire 220V AC MAL-230x MALN-230 CNB2-7 MAL-400A – CNB2-5 MAL-400A MALN-230 CNB2-7 Three-phase/4-wire 400V AC Three-phase/4-wire 400V AC EM-8162 Rev.1 P. 5 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 6: Power System

    SPD1 POWER (e.g.) SPD1 SPD2 Three-phase/4-wire 220V AC MAL-230x – CNB2-5 Three-phase/4-wire 220V AC MAL-230x MALN-230 CNB2-7 *1. Wiring only for three-phase/4-wire EM-8162 Rev.1 P. 6 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 7 Breaker Breaker SPD1 SPD1 SPD2 ACC1 ACC2 Equipotential bonding bar SPD1: MAL SPD3: MAKF SPD2: MALN SPD4: MAKN ACC1: CNB2 ACC2: CNB EM-8162 Rev.1 P. 7 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 8: Alarm Output

    INSLATION RESISTANCE RANGE DUE RESULT MAL-230 1000 V DC, 1000 MΩ ≤ 2 MΩ MAL-400 1500 V DC, 1000 MΩ ≤ 2 MΩ EM-8162 Rev.1 P. 8 / 8 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

This manual is also suitable for:

Mal-400a

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