Scope Of Manual; My04 Parts Changes; Model Year 04I (My04I); Section 1-General Information - Allison Transmission 1000 Series Service Manual

SECTION 1—GENERAL INFORMATION
1–1.

SCOPE OF MANUAL

a. Transmission Product Families And Model
Years. The 1000 and 2000 Product Families include
the 1000/2000/2400 Series. The following provides
guidance in distinguishing between the various
1000 and 2000 Product Families transmissions and
1000/2000/2400 Series transmissions models and the
content of the various model years. Model Year and se-
rial number breaks identify engineering changes.
b. Model Year 04 (MY04 ) (refer to SIL 13-1K2K-03) .
MY04, June 2003, introduced modulated main pres-
sure hardware and the associated calibration software.
The serial number breaks for MY04 are:
Indianapolis units:
•
— 6310292155 through 6310292563
6310296468 through 6310296471
6310301450 through 6310301451
6310303122 through 6310303124
6310307722—start of MY04 production
Baltimore units:
•
— 6320218358 through 6320218387
6320247492 through 6320248001
6320269500—start of MY04 production
c. MY04 Parts Changes. MY04 parts and former
parts are not interchangeable. Parts changed by MY04
are:
Internal Wiring Harness
•
Separator Plate
•
Modulated Main Body Assembly
•
Modulated Main Body
•
Shift Valve Body
•
Main Valve Body
•
Control Main Valve
•
Control Main Regulator and Control Main
•
Relief Spring
Main Pressure Regulator Valve
•
d. Model Year 04i (MY04i) (refer to SIL 3-1K2K-04).
1000 and 2000 Product Families MY04i serial number
breaks are:
S/N 6310374684 (Indianapolis)
•
S/N 6320367833 (Baltimore)
•
e. MY04i Parts Changes. MY04i parts and former
parts are not interchangeable. Parts changed by MY04i
are:
f. Improved Shift Valve Body Casting . Serial
number breaks for 1000 and 2000 Product Families
improved Shift Valve Body casting are:
g. Vocational Models (refer to WATCH 309) . Be-
ginning January 2004, Allison Transmission began
shipping new 1000 and 2000 Product Families trans-
mission models for North America. 1000 and 2000
Product Families models are:
Copyright © 2004 General Motors Corp.
Front Support Assembly and Bearing
•
Main Regulator Valve
•
Converter Relief Valve
•
• Lube Regulator Valve
Lube Regulator Spring
•
Lube Regulator Stop
•
Lube Regulator O-ring deleted
•
C1 Clutch Backfill Valve
•
C1 Clutch Backfill Spring
•
C1 Clutch Backfill Stop
•
Converter Flow Valve
•
Retaining Clip replaces a retaining pin
•
Converter/Main Housing Separator Plate
•
Pump Assembly
•
Pump Wear Plate
•
Indianapolis Units—6310368401
•
Baltimore Units—6320354862
•
Emergency Vehicle Series—1000 EVS,
•
2100 EVS, 2200 EVS, 2500 EVS
Highway Series—1000 HS, 2100 HS,
•
2200 HS, 2500 HS
Motorhome Series—1000 MH, 2100 MH,
•
2200 MH, 2500 MH
Pupil Transport/Shuttle Series—1000 PTS,
•
2100 PTS, 2200 PTS, 2500 PTS
Rugged Duty Series—1000 RDS, 2100 RDS,
•
2200 RDS, 2500 RDS
Specialty Series—1000 SP, 2100 SP, 2200 SP,
•
2500 SP
Bus Series—B210, B220
•
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