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Avid Technology MV3000 DELTA Technical Manual

Avid Technology MV3000 DELTA Technical Manual

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T1689 Technical Manual Rev 07
MV3000 Air Cooled DELTA

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Summary of Contents for Avid Technology MV3000 DELTA

  • Page 1 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA...

  • Page 2: Definitions

    T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA DEFINITIONS PDS (Power Drive System) CDM (Complete Drive Module) Filters Reactors DELTA Power Modules DELTA Control Components Auxiliary Components Machine PDS (Power Drive System) Active Energy Management Common Drive Controller Complete Drive Module Drive Data Manager DELTA Generic term for the transistor module or rectifier unit in the DELTA modular drive...

  • Page 3: Safety Instructions

    T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA SAFETY INSTRUCTIONS Care has been taken with the design of this product to ensure that it is safe. However, in common with all products of this type, misuse can result in injury or death. Therefore, it is very important that the instructions in this manual and on the product are observed during transportation, commissioning, operation, maintenance and disposal.

  • Page 4: Units Covered

    T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA UNITS COVERED DELTA POWER MODULES MVD300-3702 Transistor Module 300 A, 690 V a.c. 1200 V d. c. MVD300-4602 Transistor Module 300 A, 690 V a.c. 1200 V d. c. MVD500-4501 Transistor Module 500 A, 480 V a.c. 900 V d.c. MVD500-4701 Transistor Module 500 A, 690 V a.c.
  • Page 5 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA DFE INTERBRIDGE TRANSFORMERS FOR 12-PULSE SYSTEMS 33Z0352/10 33Z0354/10 50Z0021/10 50Z0043/01 50Z0043/02 50Z0043/03 50Z0063/04 50Z0063/01 50Z0063/02 50Z0063/03 AEM AND MACHINE BRIDGE SHARING REACTORS 31V5400/10 31V5500/10 50Z0126/01 DELTA CONTROL COMPONENTS MVC3001-400x MV3000e Controller MVC3002-4001 User I/O Termination Panel MVC3003-40xx...
  • Page 6 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA DELTA RIBBON CABLES & ACCESSORIES MVS3017-4001 16way Ribbon Cable Earthing Clamp MVS3018-400x 40way Ribbon Cable Earthing Clamp MVS3019-4001 50way Ribbon Cable Earthing Clamp MVS3020-40xx 40way Screened Ribbon Cable DELTA MOUNTING FRAMES FOR RITTAL TS8 ENCLOSURE MVD-TS-4011 DELTA Mounting Kit 800D x 600W MVD-TS-4012...

  • Page 7: Table Of Contents

    T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA CONTENTS DEFINITIONS ............................. 2 SAFETY INSTRUCTIONS ..........................3 WARNINGS, CAUTIONS & NOTES ......................3 UNITS COVERED ............................4 CONTENTS ..............................7 INTRODUCTION ..........................13 GENERAL DESCRIPTION ......................... 13 1.1.1 Advantages Of The Modular System ..................13 1.1.2 DELTA Product Range ......................
  • Page 8 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 2.10.7 D.C. Link Capacitors ....................... 56 2.10.8 Thermal Protection ........................ 57 2.10.9 Electrical Connections ......................57 2.10.10 Heat Dissipation ........................58 2.10.11 Weight ........................... 58 2.10.12 Acoustic Noise ........................58 2.11 MV DELTA COOLING SYSTEM: HIGH PERFORMANCE VERSION (MVC3014-4001) ......
  • Page 9 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 3.6.3 CDM Installation In Multiple Enclosures ................86 3.6.4 Position Of DELTA Rectifier Modules ..................87 3.6.5 Position Of DELTA Transistor Modules ................... 87 3.6.6 Position Of Reactors & Filtering Components ................ 87 3.6.7 Position Of Switched Mode Power Supply (SMPS) ..............
  • Page 10 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 5.5.3 Fan Support Bracket ......................117 FITTING A.C. SHARING REACTORS ....................117 FITTING DELTA POWER MODULES ..................... 117 5.7.1 Guidance for Handling ......................117 5.7.2 Transistor Module Identity ....................117 5.7.3 DELTA Rectifier Module Position ..................
  • Page 11 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 6.4.5 Power Circuit ........................133 PDS COMMISSIONING GUIDANCE ....................135 INTRODUCTION ........................... 135 VISUAL INSPECTION ........................136 7.2.1 Delivery Checks ........................136 7.2.2 Enclosure Installation ......................136 DRY-OUT / WARM-UP PROCEDURE .................... 136 SYSTEM CONFIGURATION WHEN NON-OPERATIONAL ..............
  • Page 12 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 10. APPENDIX A: DIMENSIONED MECHANICAL DRAWINGS ..............153 10.1 SCOPE ............................153 10.2 CONTROL ARRANGEMENT ......................153 10.3 MV RECTIFIER BRIDGE MODULE: MVR1600-4601 ..............154 10.4 GDR RECTIFIER MODULES ......................155 10.4.1 GDR391 ..........................

  • Page 13: Introduction

    T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA General Description INTRODUCTION GENERAL DESCRIPTION An MV3000e DELTA a.c. drive is used to control a motor, generator, or power conditioning application. It uses a modular approach which allows the use of a small number of common components to create a large number of system variants.

  • Page 14: Associated Manuals

    Introduction T1689 Technical Manual Rev 07 Associated Manuals MV3000 Air Cooled DELTA ASSOCIATED MANUALS • T1676 MV3000e Getting Started Manual (for rectifier fed systems); • T1679 MV3000e Software Manual (and Firmware Supplement T2154); • T2002 MV3000e Getting Started Manual (for AEM systems). The T1676 and T2002 manuals include commissioning and operating details for the complete MV3000e DELTA drive.

  • Page 15: About This Manual

    T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA About this Manual ABOUT THIS MANUAL Section 1 – Introduction • Overview of the main concepts used in DELTA drives; Section 2 – Specifications • Common environmental data for the DELTA product range; •...

  • Page 16: Drive Configurations

    Introduction T1689 Technical Manual Rev 07 Drive Configurations MV3000 Air Cooled DELTA DRIVE CONFIGURATIONS A DELTA drive consists of two ‘bridges’ – the network bridge and the machine bridge. Two generic configurations are available, each with a different network topology: •...

  • Page 17: Dfe Network Bridge

    T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA Drive Configurations 1.4.1 DFE Network Bridge A DFE network bridge comprises of one or more diode rectifier modules, plus ancillary components, which could include: • Line reactor; • Fusing; • Pre-charge circuit;...

  • Page 18: Typical Layout Of Key Delta Components

    Introduction T1689 Technical Manual Rev 07 Typical Layout OF KEY DELTA COMPONENTS MV3000 Air Cooled DELTA TYPICAL LAYOUT OF KEY DELTA COMPONENTS A typical layout showing the key DELTA components that may be combined to build a CDM (Complete Drive Module) is shown in Figure 1–3.
  • Page 19 T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA Typical Layout OF KEY DELTA COMPONENTS Figure 1–4. – Interconnections between Controller and DELTA Page 19...
  • Page 20 Introduction T1689 Technical Manual Rev 07 Typical Layout OF KEY DELTA COMPONENTS MV3000 Air Cooled DELTA Page Intentionally Blank Page 20...

  • Page 21: Specification

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA Introduction SPECIFICATION INTRODUCTION The specifications provided in this section are for the individual DELTA components. These components are the transistor and rectifier modules, the MV3000e Controller, the Switched Mode Power Supply (SMPS), the User I/O Termination Panel, the Mains Voltage Monitor (MVM) –...

  • Page 22: Switching Frequency

    Specification T1689 Technical Manual Rev 07 DELTA Components (General Environment) MV3000 Air Cooled DELTA 2.2.2 Switching Frequency The switching frequency is set by parameter P35.00 in the MV3000e controller (see MV3000e Software Manual T1679). The range of possible switching frequencies is given in Table 2–2. Default Alternatives Available Network Bridge (AEM only)

  • Page 23: Ingress Protection

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Components (General Environment) 2.2.4 Ingress Protection According to IEC 60529, EN 60529: IP00 (not protected). The DELTA modules and associated components must always be installed in an appropriate enclosure with restricted access.

  • Page 24: Inclination

    Specification T1689 Technical Manual Rev 07 DRIVE PERFORMANCE WITH MV3000e CONTROLLER MV3000 Air Cooled DELTA 2.2.5.2 Transport & Storage The levels in Table 2–7 are permitted only when the modules are packed for transport. To IEC 61800-2 which specifies Class 2M1 of IEC 60721-3-2 when equipment is packed for transport: Vibration - 2 to 9 Hz...

  • Page 25: Mv3000E Controller

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA MV3000e Controller MV3000E CONTROLLER Units covered: MVC3001-400x. The MV3000e controller, shown in Figure 2–1, provides all control and monitoring functions for the transistor and rectifier bridges in a DELTA drive (to a maximum of 6 transistor modules and 2 rectifier modules). The controller is supplied in a ‘stand-alone’...

  • Page 26: Electrical Connections

    Specification T1689 Technical Manual Rev 07 MV3000e Controller MV3000 Air Cooled DELTA 2.4.1 Electrical Connections The connections from the MV3000e controller to other equipment in a DELTA drive are as follows: • Six 40 way ribbon cable connectors for transistor modules, see Table 2–10; •...

  • Page 27: Weight

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA User I/O Termination Panel 2.4.2 Weight The MV3000e controller weighs approximately 4 kg (8.8 lb.). 2.4.3 Optional Modules Several optional communication modules are available for retrofit to the standard MV3000e controller: •...

  • Page 28: Electrical Connections

    Specification T1689 Technical Manual Rev 07 User I/O Termination Panel MV3000 Air Cooled DELTA 2.5.1 Electrical Connections The connections from the I/O panel to other equipment in the DELTA drive are as follows: • One 50 way ribbon cable (925 mm [36.4 in] long), supplied with the I/O termination panel, connects to the controller.

  • Page 29: Weight

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA User I/O Termination Panel Analogue Inputs/Outputs (Menu 7) Specifications Signal AN O/P 1 and 2 Analogue outputs 1 and 2 V or I: (11 bit + sign), ±5% full scale accuracy, Voltage (V) or Current (I) as selected by SW1 update time 5 ms –10 V to +10 V, ≤...

  • Page 30: Mains Voltage Monitor (Mvm)

    Specification T1689 Technical Manual Rev 07 MAINS VOLTAGE MONITOR (MVM) MV3000 Air Cooled DELTA MAINS VOLTAGE MONITOR (MVM) Unit covered: MVC3006-4003. The Mains Voltage Monitor unit, shown in Figure 2–4, is used to precisely monitor the mains voltage and phase angle, to allow an MV3000e to operate as an AEM drive.

  • Page 31: Switched Mode Power Supplies (Smps)

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA Switched Mode Power Supplies (SMPS) SWITCHED MODE POWER SUPPLIES (SMPS) Units covered: See Table 2–14. The DELTA SMPS, shown in Figure 2–5, is mounted on the front of each transistor module. It provides power to the control electronics of the transistor module and for the MV3000e controller.

  • Page 32: Electrical Connections

    Specification T1689 Technical Manual Rev 07 MV3000e Drive Data ManagerTM (Keypad) MV3000 Air Cooled DELTA 2.7.1 Electrical Connections The connections from the SMPS unit to other equipment in the DELTA drive are as follows: • One 40 way ribbon cable, supplied as part of the DELTA transistor module; •...

  • Page 33: Delta Rectifier Module

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module DELTA RECTIFIER MODULE Unit covered: MVR1600-4601 GDR391-4401 & -4601 GDR633-4401 & -4601 GDR721-4401 & -4601 GDR872-4401 & -4601 GDR1168-4401 & -4601 In a DELTA drive system, rectifier modules are used in network bridges to convert an a.c. supply into a rectified, unsmoothed d.c.

  • Page 34: Delta Rectifier Type Mvr

    Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.1 DELTA Rectifier Type MVR Lifting point 20 mm (0.75”) diameter TB1 – Control connections R – a.c. phase connection S – a.c. phase connection T – a.c. phase connection RECT + : d.c.
  • Page 35 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.1.3 External Requirements • For parallel operation of rectifier modules, external sharing reactors must be fitted; • For 12-pulse operation, the two supplies must be phase shifted by 30° to each other, and be of balanced voltage.
  • Page 36 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.1.5 Phase Rotation Rectifier modules are not sensitive to phase rotation. 2.9.1.6 Phase Voltage The Input Phase Voltage is detailed in Table 2–16. Nominal voltage is a.c. r.m.s, 3 phase, 3-wire and earth/ground. The equipment will operate with a variation of ±10% of the nominal supply voltage.
  • Page 37 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.1.7 A.C. Voltage Frequency Supply frequency : 45 Hz to 63 Hz. 2.9.1.8 D.C. Link Voltage The Output d.c. Link Voltage is detailed in Table 2–16. Typical d.c. output: 1.35 x supply voltage (r.m.s).
  • Page 38 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.1.11 Electrical Connections Control Connections The rectifier control terminals are mounted at the top of the front face of the Rectifier module. See Figure 2–7. The customer terminals are the left half of a 10-pin plug and socket, referenced TB1, and may be unplugged for ease of wiring.
  • Page 39 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.1.12 Heat Dissipation The heat dissipation for a DELTA rectifier module will vary depending upon the drive in which it is used. Losses The losses for this module may be calculated approximately using: ‘Dirty air’...

  • Page 40: Delta Rectifier Type Gdr

    Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.2 DELTA Rectifier Type GDR Lifting point 20 mm (0.75”) diameter TB1 – Control connections R – a.c. phase connection S – a.c. phase connection T – a.c. phase connection RECT + : d.c.
  • Page 41 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.2.3 External Requirements • The output from all rectifier modules must be through a d.c. link inductor or an Interbridge transformer • The high voltage versions of the rectifier module require a 110V a.c. supply for the pre-charge circuitry.
  • Page 42 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA Fusing To protect a DELTA rectifier module from d.c. link side short circuits it is recommended that semi-conductor fuses be fitted in the a.c. supply. The current rating of the rectifier module with the recommended fuses is given in Table 2–20.
  • Page 43 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.2.5 Phase Rotation Rectifier modules are not sensitive to phase rotation. 2.9.2.6 Phase Voltage The Input Phase Voltage is detailed in Table 2–16. Nominal voltage is a.c. r.m.s, 3 phase, 3-wire and earth/ground. The equipment will operate with a variation of ±10% of the nominal supply voltage.
  • Page 44 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.2.9 Pre-Charge Pre-charge requirements are listed in Table 2–22. The pre-charge control signal switches in the main rectifiers when the d.c. link has finished pre-charging. The drive controller determines when the charging period is complete.
  • Page 45 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module Figure 2–11. – Rectifier Bridge Module Terminals (GDR633-4401, GDR872-4401 & GDR1168-4401)) Figure 2–12. – Rectifier Bridge Module Terminals (GDR391-4601 & GDR721-4601)) Figure 2–13. – Rectifier Bridge Module Terminals (GDR633-4601, GDR872-4601 & GDR1168-4601)) NOTES Terminals will accept up to 2.5 mm (12 AWG) flexible cables.
  • Page 46 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA Power Terminals for GDR391 Rectifier Bridge Module (GDR391-4401 & GDR391-4601) All terminals appear at the front of the module and are suitable for cable ring-crimp connection. See Figure 2–14. Phase terminals (marked R, S and T) are M10 studs and the dc link connections (marked + and -) and the earth terminal are by M10 bolts into threaded inserts.
  • Page 47 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module Power Terminals for GDR633 Rectifier Bridge Module (GDR633-4401 & GDR633-4601) All terminals appear at the front of the module and are suitable for cable ring-crimp connection. See Figure 2–15. The six phase terminals (marked R1, S1, T1 and R2, S2, T2) are M10 studs and the d.c.
  • Page 48 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA Power Terminals for GDR721 Rectifier Bridge Module (GDR721-4401 & GDR721-4601) Connections to the phase and d.c. link are may be made by copper busbars or cables. See Figure 2–16. When tightening connections support the terminals to prevent twisting.
  • Page 49 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module Power Terminals for GDR872 Rectifier Bridge Module (GDR872-4401 & GDR872-4601) When tightening connections support the copper to prevent twisting. Phase terminals (marked R, S and T) appear at the right-hand side of the module and mate with busbar risers fitted to the DELTA frame. See Figure 2–17.
  • Page 50 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA Power Terminals for GDR1168 Rectifier Bridge Module (GDR1168-4401 & GDR1168-4601) Connections to the phase and d.c. link are may be made by copper busbars or cables. See Figure 2–18. When tightening connections support the terminals to prevent twisting.
  • Page 51 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module Cabling of phase power terminals for GDR721, 872 & 1168 When cabling to the phase terminals of these rectifiers the centre terminal may be rotated through 180° to increase the clearance distance between the cable crimp and the adjacent terminal.
  • Page 52 Specification T1689 Technical Manual Rev 07 DELTA Rectifier Module MV3000 Air Cooled DELTA 2.9.2.12 Heat Dissipation The heat dissipation for a DELTA rectifier module will vary depending upon the drive in which it is used. Losses The losses for this module may be calculated approximately using: ‘Dirty air’...
  • Page 53 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Rectifier Module 2.9.2.15 Cubicle busbars for Rectifier Modules Introduction The cubicle busbar assembly provides a simple way to interface to the rectifier modules, it’s an assembly of either three or six connection busbars (type dependant). The busbars are assembled together and supported by a clamp attached to the DELTA cross rails, this assists in supporting any attached cables.

  • Page 54: Delta Transistor Module

    Specification T1689 Technical Manual Rev 07 DELTA Transistor Module MV3000 Air Cooled DELTA 2.10 DELTA TRANSISTOR MODULE Units covered: MVD300-3702 MVD300-4602 MVD500-4501 MVD500-4701 In a DELTA drive, transistor modules shown in Figure 2–20, are used in both machine bridges and AEM network bridges, to convert between variable frequency a.c.

  • Page 55: Features

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Transistor Module 2.10.1 Features • DELTA transistor modules use insulated-gate, bipolar transistors (IGBTs) to provide low distortion output; • Wide range of optional features can be configured; • Modules fit in the standard DELTA mounting frames and are configured for dirty air applications; •...

  • Page 56: Phase Voltage

    Specification T1689 Technical Manual Rev 07 DELTA Transistor Module MV3000 Air Cooled DELTA 2.10.5 Phase Voltage The modules are designed for operation on a nominal a.c. supply voltage of: MVD500-4501: 380 - 525 V MVD300-3702, MVD300-4602, MVD500-4701: 575 - 690 V The maximum output phase to phase r.m.s voltage is V d.c./√2 for sinusoidal waveforms.

  • Page 57: Thermal Protection

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA Transistor Module 2.10.8 Thermal Protection Thermal protection is provided on DELTA transistor modules by a thermistor embedded within each IGBT module, which is monitored by the MV3000e controller via the DIB. 2.10.9 Electrical Connections 2.10.9.1 Control Connections The control terminations for the DELTA transistor module are detailed in Table 2–28.

  • Page 58: Heat Dissipation

    Specification T1689 Technical Manual Rev 07 DELTA Transistor Module MV3000 Air Cooled DELTA 2.10.10 Heat Dissipation The heat dissipation for a DELTA transistor module will vary depending upon the drive system in which it is used. Refer to the ratings table in Appendix D: MV3000e Drive Selection Charts. 2.10.11 Weight The weight of each Transistor Module is listed in Table 2–30.

  • Page 59: Mv Delta Cooling System: High Performance Version (Mvc3014-4001)

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA MV DELTA Cooling System: High Performance Version (MVC3014-4001) 2.11 MV DELTA COOLING SYSTEM: HIGH PERFORMANCE VERSION (MVC3014-4001) Figure 2–21. – MVC3014-4001 DELTA High Performance Cooling System 2.11.1.1 Introduction Each DELTA rectifier and transistor module is principally cooled by a fan located above the module itself. The fan force cools the DELTA modules by drawing air in through the bottom mounting plate from the DELTA module heat sink, which is then expelled through a chosen aperture (front, rear or top) to allow a dirty air configuration.
  • Page 60 Specification T1689 Technical Manual Rev 07 MV DELTA Cooling System: High Performance Version (MVC3014-4001) MV3000 Air Cooled DELTA 2.11.1.3 External requirements • One fan support bracket (50Y9743/01) must be used per assembly to provide mechanical stability to the unit. NOTE: Failure to fit this bracket may result in mechanical damage.

  • Page 61: Delta Power Modules - Dirty Air Ducting 20T1671/01

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA DELTA POWER Modules – Dirty Air Ducting 20T1671/01 2.12 DELTA POWER MODULES – DIRTY AIR DUCTING 20T1671/01 2.12.1 Introduction When the power cooling path is separated from the control enclosure for ‘dirty air’ applications an intake duct, 20T1671/01, should be fitted.

  • Page 62: Reactors, Inductors & Transformers

    Specification T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 2.13 REACTORS, INDUCTORS & TRANSFORMERS 2.13.1 General Description A variety of reactors, inductors and transformers are available for use in conjunction with DELTA drives. Further information is given in Section £ - Drive CDM Design. With the exception of the DELTA transistor module sharing reactors, these components are application specific.

  • Page 63: Link Inductor For Dfe Drives

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 2.13.2.3 Interface • The airflow path is the same as DELTA modules. • Cross-rail fixing positions are the same as DELTA modules. • Phase connections are made by busbar or cable between the rectifier module and reactor. •...

  • Page 64: Losses

    Specification T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA Approx. Current Nominal Reactor Order Drive (1.5 x Weight reactor Rating Drive (1.1 x Overload) Supply Number Overload) (mΩ) (A r.m.s) Voltage (V) 33Z0329/10 1 x MVD500 380-525 33Z0331/10 1004...

  • Page 65: Interbridge Transformer For Dfe Drives

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 2.13.5 Interbridge Transformer For DFE Drives When using DELTA rectifier modules in a 12-pulse DFE drive, it is mandatory that an interbridge transformer replaces the d.c. link inductor. In addition to performing the same functions as a d.c. link inductor, the interbridge transformer forces sharing between the two rectifier bridges (one supply phase-shifted by 30°).

  • Page 66: Input Reactor For Aem Drives

    Specification T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 2.13.7 Input Reactor For AEM Drives The input reactor provides the impedance between the a.c. supply and the PWM generated voltage of the network bridge. This impedance is required to allow the network bridge to provide the correct voltage vector output that will generate a sinusoidal current with a very low harmonic content to the supply voltage.
  • Page 67 T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 2.13.9.3 31V5500/10 External Requirements • If airflow is through the rear of the reactor module, care must be taken to ensure that the reactor coils are not accessible through the rear of the cubicle as they expose high voltages. An additional blanking plate is required in this instance to seal the underside air inlet aperture.

  • Page 68: Fan/Contactor Supply Transformer

    Specification T1689 Technical Manual Rev 07 Fan/Contactor Supply Transformer MV3000 Air Cooled DELTA 2.14 FAN/CONTACTOR SUPPLY TRANSFORMER 2.14.1 Standard MV DELTA Cooling System The transformer outputs are for the MV DELTA Cooling System at 230 V, single phase a.c. and the pre-charge contactor supply at 110 Va.c.

  • Page 69: Installation Accessories (Electrical)

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA INSTALLATION ACCESSORIES (ELECTRICAL) 2.15 INSTALLATION ACCESSORIES (ELECTRICAL) 2.15.1 Screened Ribbon Cables Units covered: MVS3020-40xx. Most control connections in the DELTA drive are made with screened ribbon cables. The 16 way and 50 way ribbon cables for connecting the mains Voltage Monitor and I/O termination panel respectively are supplied with those units.

  • Page 70: Keypad Mounting Kit

    Specification T1689 Technical Manual Rev 07 INSTALLATION ACCESSORIES (MECHANICAL) MV3000 Air Cooled DELTA 2.15.3 Keypad Mounting Kit Unit covered: MVS3001-4001 This kit allows the Drive Data Manager to be mounted to the vertical face of the drive enclosure. Information is provided with the kit, detailing its specification and fitting instructions. 2.16 INSTALLATION ACCESSORIES (MECHANICAL) 2.16.1 DELTA Module Mounting Frames...

  • Page 71: Delta Power Modules - Lower Guide Plate Sub Assembly 31V5800/10

    T1689 Technical Manual Rev 07 Specification MV3000 Air Cooled DELTA INSTALLATION ACCESSORIES (MECHANICAL) 2.16.3 DELTA Power Modules – Lower Guide Plate Sub Assembly 31V5800/10 2.16.3.1 Introduction • The lower guide plate provides the bottom guide rails for the DELTA modules and the interface between the cubicle cooling air duct and the ‘dirty air’...

  • Page 72: Standards

    Specification T1689 Technical Manual Rev 07 Standards MV3000 Air Cooled DELTA 2.17 STANDARDS When installed in a CDM, in accordance with this manual, the DELTA components are designed to comply with the standards listed below. 2.17.1 Safety EN 50178 Electronic equipment for use in power installations. EN 61800-5-1 Adjustable speed electrical power drive systems: (IEC 61800-5-1)

  • Page 73: Drive (Cdm) Design

    This section is aimed primarily at the designer of the ‘Complete Drive Module’ (CDM). The design requires detailed Engineering knowledge and circuit design experience. The data given here cannot replace that knowledge, but is intended to give additional information for particular requirements for the MV3000 DELTA products.

  • Page 74: How To Use This Section

    Drive (CDM) Design T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA 3.1.1 How To Use This Section ELECTRICAL MECHANICAL INFORMATION SOURCE APPLICATION REQUIREMENT Customer Request/Order RATING CALCULATIONS Discussion with local sales office Some components will be selected later, INITIAL KIT LIST during the Detailed Design stage.

  • Page 75: Initial Delta Kit List

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA initial DELTA Kit list INITIAL DELTA KIT LIST The customer’s requirements and initial discussions with the local supplier’s Sales Office should have established: • The overall configuration of the drive; •...
  • Page 76 Drive (CDM) Design T1689 Technical Manual Rev 07 Electrical design principles MV3000 Air Cooled DELTA 3.3.1.2 Segregation Of Persons From Hazardous Voltages The CDM must be designed in such a manner that persons are not exposed to hazardous voltages during normal or fault conditions.

  • Page 77: Electrical Design For Reliability

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Electrical design principles Emission Levels From The CDM DELTA modules are open frame units that contain electrically noisy waveforms. The actual emission levels from the CDM will be heavily dependent on the selection and layout of all the components in the CDM. Some general guidance is given here: If no special measures are taken, the drive may have to be classified as Category C4 according to IEC 61800-3.

  • Page 78: Overview Of Components Required

    Drive (CDM) Design T1689 Technical Manual Rev 07 Overview of Components Required MV3000 Air Cooled DELTA OVERVIEW OF COMPONENTS REQUIRED The DELTA product range is a modular component sub-system that requires installation into an enclosure with additional components to form a Complete Drive System (CDM). These additional components are specified and purchased by the CDM designer / builder in addition to the parts supplied by GE Power Conversion.

  • Page 79: Items To Be Supplied By The Cdm Designer / Builder

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Overview of Components Required 3.4.2 Items To Be Supplied By The CDM Designer / Builder The following parts are also typically necessary to assemble the CDM: To include gland plates, baying brackets, panel earth continuity, Enclosure(s) All versions apertures for cables/vents etc.

  • Page 80: Items To Be Supplied By The Pds Designer / Builder

    Drive (CDM) Design T1689 Technical Manual Rev 07 Mechanical Design principles MV3000 Air Cooled DELTA 3.4.3 Items To Be Supplied By The PDS Designer / Builder To complete the power drive system, examples of these are: Machine (motor or For all versions To include machine monitoring, such as an encoder generator) or controlled...

  • Page 81: Impact Of Electrical Safety On Mechanical Design

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Mechanical Design principles 3.5.1.1 Essential Requirements For The Enclosure • Protection of personnel against direct contact of hazardous parts: • Electrical – all hazardous live parts, e.g. the DELTA module power terminals; •...

  • Page 82: Electrical Bonding

    Drive (CDM) Design T1689 Technical Manual Rev 07 Mechanical Design principles MV3000 Air Cooled DELTA 3.5.3 Electrical Bonding In additional to electrical safety bonding, functional bonding of the enclosure/s and the components located in these is mandatory to ensure that the CDM performs correctly. This bonding is especially important between the control components and the DELTA power modules.

  • Page 83: Routing & Segregation Of Cables

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Mechanical Design principles • Provide a return path for noisy electrical components. • EMC filters (if fitted) shunt the noise current from the power connection to the local ground. A low inductance path to the noise source e.g.
  • Page 84 Drive (CDM) Design T1689 Technical Manual Rev 07 Mechanical Design principles MV3000 Air Cooled DELTA 3.5.4.2 Routing Of Control Cables Ribbon cables between control components and between control components and the DELTA modules must • Run along earthed metal, not through ‘mid-air’. Select the cable lengths to allow this routing, refer to Section 2: Specification for available •...

  • Page 85: Initial Cdm Arrangement

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA InItial CDM ARRANGEMENT INITIAL CDM ARRANGEMENT This section provides guidance for: • Enclosure sizing; • Positioning of DELTA components within the enclosure. Specifications of individual DELTA components can be found in Section 2: Specification. Further details relating to the assembly processes can be found in Section 5: CDM Assembly.

  • Page 86: Enclosure Size

    Drive (CDM) Design T1689 Technical Manual Rev 07 InItial CDM ARRANGEMENT MV3000 Air Cooled DELTA 3.6.1.4 Cooling System Each DELTA module must be cooled by an MVC3014-4001 fan assembly. This fan assembly is an integral part of the frame system and locates above the DELTA module. Details for the installation of this fan assembly are in Section 5.5.

  • Page 87: Position Of Delta Rectifier Modules

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA InItial CDM ARRANGEMENT 3.6.4 Position Of DELTA Rectifier Modules It is recommended that the DELTA rectifier module(s) is mounted on the right hand side of the enclosure (front view), with enough space to the right of the module for the following: •...

  • Page 88: Position Of Control Components

    Drive (CDM) Design T1689 Technical Manual Rev 07 InItial CDM ARRANGEMENT MV3000 Air Cooled DELTA 3.6.8 Position Of Control Components The control assembly must comply with the requirements for electrical bonding given in Section 3.3.2.1: Bonding. It is also recommended that the components are arranged as shown in Figure 3–5. This will give good electrical noise immunity and ensure that the ribbon interconnection cables supplied will be of sufficient length.

  • Page 89: Typical Cdm Arrangement

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA InItial CDM ARRANGEMENT 3.6.8.1 Control Cabling Requirements There are limits to the cable lengths allowed in a DELTA drive. When calculating the lengths of cable routes, remember the requirements for routing given in Section 3.5.4: Routing & Segregation Of Cables. To ensure that the maximum cable lengths are not exceeded: •...

  • Page 90: Component Selection - Cooling System Design

    Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection – Cooling System Design MV3000 Air Cooled DELTA COMPONENT SELECTION – COOLING SYSTEM DESIGN 3.7.1 Introduction To Cooling System 3.7.1.1 DELTA Power Modules: • Have the power losses removed by the fan located above the module. •...

  • Page 91: Secondary Air Cooling

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection – Cooling System Design Figure 3-7. – Side View of Air Path through the Standard DELTA Module System 3.7.3 Secondary Air Cooling The DELTA modules have a proportion of losses that are removed by the local airflow within the enclosure. The proportion of losses depends on the ratio of temperatures (module surface temperature-to-air), surface area and the velocity of air flow.

  • Page 92: Component Selection - Electrical

    Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection – Electrical MV3000 Air Cooled DELTA COMPONENT SELECTION – ELECTRICAL 3.8.1 DELTA Power & Control Modules These are selected as part of the initial kit list (Section 3.2: initial DELTA Kit list), with the description and specification for these units shown in Section 2: Specification.
  • Page 93 T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection – Electrical MVC3003-4030 This SMPS is designed to maximise the achievable system voltage by allowing a time delay on the over-voltage trip. The Timed Overvoltage is user configurable for up to 7.5s. The unit is fitted with another higher voltage trip circuit.

  • Page 94: Control Circuit - Auxiliary Components

    Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection – Electrical MV3000 Air Cooled DELTA DC Overvoltage – Origin Discrimination By monitoring the AC supply and the DC Link voltage it is possible to discriminate between a supply induced overvoltage and a motor/load derived overvoltage (for example regeneration of power through the output bridge beyond the braking capacity connected to the DC Link).

  • Page 95: Filters

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection – Electrical 3.8.3 Filters 3.8.3.1 PWM Filter This must be fitted to an AEM drive to filter the PWM harmonics. • Sized for the application, depends on: PWM frequency;...
  • Page 96 Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection – Electrical MV3000 Air Cooled DELTA Current Rating Of Connections Simple formulae are provided to allow the quick selection of power cable current rating (ampacity) between power modules. Leave a margin in the sizing based on these simple formulae or use a detailed circuit analysis for accurate size calculations: ����...

  • Page 97: Fuse Selection & Mounting

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection – Electrical 3.8.5 Fuse Selection & Mounting Fuses from other manufacturers may be used in place of those specified in Table 2–15 and Table 2–18, for use with the Rectifier and Transistor Modules if they give equivalent performance.

  • Page 98: Dynamic Braking (Db) Units

    Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection – Electrical MV3000 Air Cooled DELTA 3.8.6.3 Pre-Charge System Components NOTE: All components are system dependant and must be specified and sourced per application. • Pre-charge resistors (multiple components in series/parallel to provide the correct rating per phase) and mounting kits.

  • Page 99: Component Selection - Mechanical

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection - Mechanical 3.8.7.1 DB System Components • DB Unit (e.g. GDB400). • Braking Resistor, specified and sourced per application. An integral thermal protection device must be used. •...
  • Page 100 Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection - Mechanical MV3000 Air Cooled DELTA 3.9.1.4 Enclosure Type Panels Material Steel To provide a conductive and magnetic screen in addition to safety segregation. This minimises electrical radiated emissions from the drive and helps protect the drive from radiating sources Finish External...

  • Page 101: Delta Mounting Frames

    T1689 Technical Manual Rev 07 Drive (CDM) Design MV3000 Air Cooled DELTA Component Selection - Mechanical 3.9.2 DELTA Mounting Frames DELTA power modules are only designed to fit into the DELTA guide plate and support frames. The assembly of these ‘frames’ is shown in Section 5: CDM Assembly. These frames are designed to fit Rittal TS8 enclosures.
  • Page 102 Drive (CDM) Design T1689 Technical Manual Rev 07 Component Selection - Mechanical MV3000 Air Cooled DELTA Page Intentionally Blank Page 102...

  • Page 103: Pds Design

    T1689 Technical Manual Rev 07 PDS Design MV3000 Air Cooled DELTA Suitability of Motors PDS DESIGN SUITABILITY OF MOTORS Motors with Insulation Peak Voltage Withstand ratings of 1200 V (400 V motors), 1500 V (500 V motors) and 2250 V (690 V motors) can be operated with rectifier-fed drives without risk to the motor winding insulation, for cable lengths up to 500 m (1640 ft.).

  • Page 104: Encoders & Encoder Cables

    PDS Design T1689 Technical Manual Rev 07 Encoders & Encoder Cables MV3000 Air Cooled DELTA Outside the drive enclosure, the motor cable must be segregated from other cables by at least 300 mm (12 in). In the case of some types of screened/armoured cable, the cable screen/armour is not acceptable as a protective earth conductor.

  • Page 105: Encoder Mounting

    T1689 Technical Manual Rev 07 PDS Design MV3000 Air Cooled DELTA Mains Supply Cables Due to imperfections in encoder manufacture, the edges are not equally spaced. Some encoder manufacturers quote the minimum edge separation in electrical degrees. This is 90° for a perfect encoder but can be as low as 40°.

  • Page 106: Special Requirements For "It" Networks

    PDS Design T1689 Technical Manual Rev 07 Special Requirements for “IT” Networks MV3000 Air Cooled DELTA SPECIAL REQUIREMENTS FOR “IT” NETWORKS An IT network is a network in which the neutral of the supply is not earthed. This leads to two requirements: •...

  • Page 107: Protection Of Cables Routed Outside The Enclosure

    T1689 Technical Manual Rev 07 PDS Design MV3000 Air Cooled DELTA Protection of Cables Routed Outside the Enclosure DC Link + Earth Fault Current Sensor DC Link - Figure 4–2. – DC Link Earth Referencing • The resistance value should be chosen to suitably limit the current to earth during fault conditions.
  • Page 108 PDS Design T1689 Technical Manual Rev 07 Protection of Cables Routed Outside the Enclosure MV3000 Air Cooled DELTA Page Intentionally Blank Page 108...

  • Page 109: Cdm Assembly

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA Introduction CDM ASSEMBLY WARNING • Connect this equipment to earth (ground) using the earth terminal provided. The minimum size of the protective conductor must be in accordance with local safety regulations. •...

  • Page 110: Recommended Order Of Assembly

    CDM Assembly T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA 5.1.1 Recommended Order of Assembly It is recommended that the drive assembly order shown below is followed: Fit floor mounted reactors (interbridge transformer / d.c. link reactor, line reactor). Fit DELTA mounting rails and other internal metalwork.

  • Page 111: Receipt & Storage Of Equipment

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA Receipt & Storage of Equipment RECEIPT & STORAGE OF EQUIPMENT 5.2.1 For immediate installation If the product is to be built immediately into equipment, before starting work the contents of the equipment supplied should be carefully unpacked and inspected.
  • Page 112 CDM Assembly T1689 Technical Manual Rev 07 Receipt & Storage of Equipment MV3000 Air Cooled DELTA DC Link Capacitors • For a 35°C storage temperature, the shelf life is approximately 40,000 hours or 4.5 years.* • For a 25°C storage temperature, the shelf life is approximately 80,000 hours or 9 years.* * Data based on BHC Aluminium Electrolyte Capacitors –...

  • Page 113: Fitting Floor Mounted Reactors

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA fitting FLOOR MOUNTED REACTORS FITTING FLOOR MOUNTED REACTORS Depending upon the system configuration, a number of wound components will require floor mounting. Figure 5–1 shows a typical interbridge transformer. Other reactors (line, sharing and d.c. link) will be similarly constructed.

  • Page 114: Assembling The Mounting Frame For Delta Power Modules

    CDM Assembly T1689 Technical Manual Rev 07 assembling the Mounting Frame for delta POWER Modules MV3000 Air Cooled DELTA ASSEMBLING THE MOUNTING FRAME FOR DELTA POWER MODULES 5.4.1 General Figure 5–2 shows the construction of the MVD-TS-40xx mounting frame in a Rittal TS8 enclosure. The diagram and following instructions can be used for all versions of the mounting frame.

  • Page 115: Lower Cross-Members

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA Fans 5.4.3 Lower Cross-members 5.4.3.1 Rear Fit the lower rear cross-member (Item B in Figure 5–2). The cross-member is secured to the side rails with two M6 x 12 mm hexagon head self-tapping screws, and to the enclosure pillars with four M5 x 10 mm hexagon head screws.

  • Page 116: Fan Air Outlet

    CDM Assembly T1689 Technical Manual Rev 07 Fans MV3000 Air Cooled DELTA 5.5.2 Fan air outlet Each fan has a choice of three air outlets; front, top or rear. These are selected by removing the appropriate cover and using this cover to block the unwanted outlet. The air outlet must not be obstructed and should preferably be ducted out of the control enclosure.

  • Page 117: Fan Support Bracket

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA Fitting a.c. Sharing Reactors 5.5.3 Fan Support Bracket NOTE: The bracket (50Y9743/01) must be fitted to the cubicle to provide support for the high performance fan. Failure to fit this bracket may cause mechanical damage. Each bracket should be secured to the Upper Rear Cross Member with an M5 x 10 mm pozi-headed Taptite screw.

  • Page 118: Delta Rectifier Module Position

    CDM Assembly T1689 Technical Manual Rev 07 Fitting DELTA Power Modules MV3000 Air Cooled DELTA 5.7.3 DELTA Rectifier Module Position If a DELTA rectifier module is fitted, it is recommended that it be located in the right hand side of the cabinet to give the best access for cabling.

  • Page 119: Mv3000E Controller

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA MV3000e Controller MV3000E CONTROLLER Mount the controller with four M5 self-tapping screws to the fixing dimensions in Appendix A: Dimensioned Mechanical Drawings and torque setting as detailed in Appendix C: Recommended Torque Settings The orientation of the controller will depend upon the application.
  • Page 120 CDM Assembly T1689 Technical Manual Rev 07 DELTA RECTIFIER MODULE Power CONNECTIONS MV3000 Air Cooled DELTA 5.12.2.3 For GDR721 Rectifier Models All a.c. power terminals are located on the right hand side of the module and mate with the busbar risers fitted to the mounting steelwork, the terminals are marked R, S and T (See Figure 2–16).

  • Page 121: Terminals

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA DELTA RECTIFIER MODULE Power CONNECTIONS 5.12.3 D.C. Terminals NOTE: When tightening connections support the terminals to prevent twisting. 5.12.3.1 For GDR391 Rectifier Models The d.c. terminals are located on the front of the module (see Figure 2–14). Each d.c.

  • Page 122: Earth Connection

    CDM Assembly T1689 Technical Manual Rev 07 DELTA RECTIFIER MODULE Power CONNECTIONS MV3000 Air Cooled DELTA 5.12.4 Earth Connection The earth terminal is a single M10 threaded insert, located on the lower front of any DELTA Rectifier module and identified as shown in Figure 5–10. Figure 5–10.

  • Page 123: Delta Transistor Module Power Connections

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA DELTA TRANSISTOR MODULE POWER CONNECTIONS 5.13 DELTA TRANSISTOR MODULE POWER CONNECTIONS 5.13.1 General • The a.c. and d.c. terminals on the modules are not suitable to support the weight of any attached cables.

  • Page 124: Fitting Earth Bonding Plates

    CDM Assembly T1689 Technical Manual Rev 07 Fitting Earth Bonding Plates MV3000 Air Cooled DELTA B Phase stud type connection C Phase stud type connection DC+ insertion type connection Earth insertion type connection DC+ insert type connection Figure 5–13. – MV DELTA Transistor Bridge Power Connections & Shrouding Details 5.14 FITTING EARTH BONDING PLATES Each DELTA transistor module is supplied with a bonding plate.

  • Page 125: Connections To The A.c. Sharing Reactors

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA CONNECTIONS TO THE a.c. SHARING REACTORS 5.15 CONNECTIONS TO THE A.C. SHARING REACTORS Dependent upon the variant, connections to the a.c. terminals should be made with M10 or M12 bolts. The a.c terminals are identified as: •...

  • Page 126: Control Connections - Ribbon Cables

    CDM Assembly T1689 Technical Manual Rev 07 CONTROL CONNECTIONS - RIBBON CABLES MV3000 Air Cooled DELTA 5.18 CONTROL CONNECTIONS - RIBBON CABLES 5.18.1 Fitting Screened Ribbon Cables The ribbon cables used in the DELTA drive are screened to prevent the electrical noise generated by the drive from interfering with control signals.

  • Page 127: User I/O Termination Panel

    T1689 Technical Manual Rev 07 CDM Assembly MV3000 Air Cooled DELTA CONTROL CONNECTIONS – DISCRETE WIRING 5.18.3 User I/O Termination Panel The user I/O termination panel is connected to PL20 of the MV3000e controller with a 50 way screened ribbon cable.

  • Page 128: Mvm

    CDM Assembly T1689 Technical Manual Rev 07 Fitting enclosure Shrouds MV3000 Air Cooled DELTA 5.19.6 MVM Connections to the incoming a.c. supply are made to PL28, as shown in Figure 5–20. For further installation instructions, see T1930. Pin 3 – T phase Pin 1 –...

  • Page 129: Cdm Commissioning Guidance

    T1689 Technical Manual Rev 07 CDM Commissioning Guidance MV3000 Air Cooled DELTA Introduction CDM COMMISSIONING GUIDANCE WARNING • Do not use mobile phones or radio communication equipment within 2 metres (6 feet) of the enclosure. • Connect this equipment to earth (ground) using the earth terminal provided. The minimum size of the protective conductor must be in accordance with local safety regulations.

  • Page 130: Visual Inspection

    CDM Commissioning Guidance T1689 Technical Manual Rev 07 Visual Inspection MV3000 Air Cooled DELTA VISUAL INSPECTION The pre-commissioning visual checks now outlined apply to DELTA equipment housed in an enclosure and where appropriate, to DELTA modules supplied loose. The checks outlined include those for the cooling system within the enclosure.

  • Page 131: Voltage Groups For Insulation Tests

    T1689 Technical Manual Rev 07 CDM Commissioning Guidance MV3000 Air Cooled DELTA Electrical Safety Tests 6.3.3 Voltage Groups For Insulation Tests For the insulation tests, drive systems can be considered to consist of several different voltage groups, see the typical system example in Figure 6–1 and Table 6–1. MVC3001-400x MVC3002-4001 110 V ac / 230 V ac...

  • Page 132: Insulation Resistance Test

    CDM Commissioning Guidance T1689 Technical Manual Rev 07 Electrical Safety Tests MV3000 Air Cooled DELTA 6.3.4 Insulation Resistance Test The insulation resistance should be measured and recorded before and after the High Voltage Insulation test. The connections of each voltage group will be bonded together, and then connected to earth. Each group is tested individually by removing its bond to earth (the other circuits remain connected to earth).

  • Page 133: Functional Tests

    T1689 Technical Manual Rev 07 CDM Commissioning Guidance MV3000 Air Cooled DELTA Functional Tests FUNCTIONAL TESTS The following information is generic explanation of commissioning for many variants of the MV3000e DELTA drives. The commissioning procedure should be in accordance with instructions in the MV3000e Getting Started Manual T1676 (or T2002 for AEM drives) and, when applicable, additional instructions prepared by the enclosure manufacturer.
  • Page 134 CDM Commissioning Guidance T1689 Technical Manual Rev 07 Functional Tests MV3000 Air Cooled DELTA Page Intentionally Blank Page 134...

  • Page 135: Pds Commissioning Guidance

    T1689 Technical Manual Rev 07 PDS Commissioning Guidance MV3000 Air Cooled DELTA Introduction PDS COMMISSIONING GUIDANCE WARNING • Do not use mobile phones or radio communication equipment within 2 metres (6 feet) of the enclosure. • Connect this equipment to earth (ground) using the earth terminal provided. - The minimum size of the protective conductor must be in accordance with local safety regulations.

  • Page 136: Visual Inspection

    PDS Commissioning Guidance T1689 Technical Manual Rev 07 Visual Inspection MV3000 Air Cooled DELTA VISUAL INSPECTION 7.2.1 Delivery Checks It is possible that the enclosure could have sustained damaged during transport and installation. Inspect the enclosures for any damage that may have been caused. This could include: •...

  • Page 137: System Configuration When Non-Operational

    T1689 Technical Manual Rev 07 PDS Commissioning Guidance MV3000 Air Cooled DELTA System Configuration When Non-operational SYSTEM CONFIGURATION WHEN NON-OPERATIONAL The installation, configuration and modes of operation of this equipment may require internal heating during periods when the main drive is not powered to prevent condensation forming. The implementation of this type of heating is dependent on the following: •...
  • Page 138 PDS Commissioning Guidance T1689 Technical Manual Rev 07 Functional Tests MV3000 Air Cooled DELTA Page Intentionally Blank Page 138...

  • Page 139: Maintenance

    T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA Introduction MAINTENANCE WARNING • This equipment may be connected to more than one live circuit. • Disconnect ALL supplies before working on the equipment. • Ensure system is isolated using appropriate lock out – tag out (LOTO) procedures. •...

  • Page 140: Preventative Maintenance

    Maintenance T1689 Technical Manual Rev 07 Preventative Maintenance MV3000 Air Cooled DELTA PREVENTATIVE MAINTENANCE There are several preventive maintenance routines which should be performed to ensure optimum operating efficiency of the system is maintained. GE Power Conversion recommends that these are performed bi- annually, but individual applications may require a different maintenance schedule.

  • Page 141: Removal Of Modules For Service Or Repair

    T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA Removal of Modules for service or repair REMOVAL OF MODULES FOR SERVICE OR REPAIR WARNING • High Voltages - Replace all shrouds and close all doors before energising the equipment. •...

  • Page 142: Removal Of The I/O Termination Panel

    Maintenance T1689 Technical Manual Rev 07 Removal of Modules for service or repair MV3000 Air Cooled DELTA 8.4.3 Removal Of The I/O Termination Panel Removal of the I/O termination panel does not require any special equipment. The I/O panel should be removed from the enclosure by following the steps below.

  • Page 143: Removal Of A Delta Rectifier Module

    T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA Removal of Modules for service or repair 8.4.6 Removal Of A DELTA Rectifier Module CAUTION • The modules are delicate and vulnerable to damage – handle carefully. - Only lift or move them by use of the lifting point. - Lay them down on the plain left-hand face when not fitted in a frame.

  • Page 144: Removal Of Delta Transistor Module

    Maintenance T1689 Technical Manual Rev 07 Removal of Modules for service or repair MV3000 Air Cooled DELTA 8.4.7 Removal Of DELTA Transistor Module CAUTION • The modules are delicate and vulnerable to damage – handle carefully. - Only lift or move them by use of the lifting point. - Lay them down on the plain left-hand face when not fitted in a frame.

  • Page 145: Replacement Of Modules Following Service Or Repair

    T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA Replacement of Modules FOLLOWING SERVICE OR REPAIR REPLACEMENT OF MODULES FOLLOWING SERVICE OR REPAIR WARNING • All items exposing high voltage must be placed in a suitable enclosure with restricted access. •...

  • Page 146: Re-Commissioning The System

    Maintenance T1689 Technical Manual Rev 07 DELTA MODULE PACKAGING & TRANSPORTATION MV3000 Air Cooled DELTA 8.5.3 Re-Commissioning The System The equipment should be re-commissioned in accordance with the instructions for the particular application. See Section 6: CDM Commissioning Guidance for further details. Depending on the replacement module source and the replacement duration, it may be necessary to dry out the equipment before powering it up.
  • Page 147 T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA DELTA MODULE PACKAGING & TRANSPORTATION 8.6.1.2 Packing Materials For A DELTA Module • a waterproof anti-static bag size 1030 mm long x 730 mm wide x 840 mm high (≈ 41 in x 29 in x 33 in); •...

  • Page 148: System Diagnostics

    Maintenance T1689 Technical Manual Rev 07 SYSTEM DIAGNOSTICS MV3000 Air Cooled DELTA SYSTEM DIAGNOSTICS 8.7.1 Controller Diagnostics The MV3000e Controller provides diagnostic information which can be accessed by use of the optional Drive Data Manager (Keypad). The drive conditions for which diagnostic information is available are: •...

  • Page 149: Spares & Servicing

    T1689 Technical Manual Rev 07 Maintenance MV3000 Air Cooled DELTA Spares & Servicing SPARES & SERVICING 8.8.1 Spares There are no recommended spares for the DELTA modules or the control components except for the pre- charge protection fuses for the MVR1600 rectifier module (see Section 8.8.3: Pre-Charge Fuses). If either a DELTA module or a control component is suspected of being faulty it should be returned to GE Power Conversion for servicing.
  • Page 150 Maintenance T1689 Technical Manual Rev 07 Capacitor Reforming MV3000 Air Cooled DELTA Page Intentionally Blank Page 150...

  • Page 151: Disposal

    T1689 Technical Manual Rev 07 Disposal MV3000 Air Cooled DELTA DISPOSAL This equipment or any part of the equipment should be disposed of in accordance with the laws of the country of use. Modern high technology materials have been used in the manufacture of the equipment to ensure optimum performance.
  • Page 152 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA Page Intentionally Blank Page 152...

  • Page 153: Appendix A: Dimensioned Mechanical Drawings

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Scope APPENDIX A: DIMENSIONED MECHANICAL DRAWINGS 10.1 SCOPE This section gives dimensioned drawings of some DELTA components, to allow the design and fabrication of application specific mounting arrangements. The mechanical and electrical installation of the DELTA modules and the related control components are shown in Section 5: CDM Assembly of this manual.

  • Page 154: Mv Rectifier Bridge Module: Mvr1600-4601

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV RECTIFIER Bridge MODULE: MVR1600-4601 MV3000 Air Cooled DELTA 10.3 MV RECTIFIER BRIDGE MODULE: MVR1600-4601 Page 154...

  • Page 155: Gdr Rectifier Modules

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules 10.4 GDR RECTIFIER MODULES 10.4.1 GDR391 Page 155...

  • Page 156: Gdr633

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA 10.4.2 GDR633 Page 156...

  • Page 157: Gdr721 With Busbar Assembly (41Y5810/10)

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules 10.4.3 GDR721 With Busbar Assembly (41Y5810/10) Page 157...

  • Page 158: Gdr872

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA 10.4.4 GDR872 Page 158...

  • Page 159: Gdr872 With Busbar Assembly (41Y5356/10)

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules 10.4.5 GDR872 With Busbar Assembly (41Y5356/10) Page 159...

  • Page 160: Gdr1168

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA 10.4.6 GDR1168 Page 160...

  • Page 161: Gdr1168 With Busbar Assembly

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules 10.4.7 GDR1168 With Busbar Assembly (41Y5810/20 Page 161...

  • Page 162: Mv Transistor Modules

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV TRANSISTOR MODULEs MV3000 Air Cooled DELTA 10.5 MV TRANSISTOR MODULES 10.5.1 MVD300 Page 162...

  • Page 163: Mvd500

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA MV TRANSISTOR MODULEs 10.5.2 MVD500 10.5.2.1 Module Without Shrouding Page 163...
  • Page 164 Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV TRANSISTOR MODULEs MV3000 Air Cooled DELTA 10.5.2.2 Module With Shrouding Page 164...

  • Page 165: Reactors, Inductors & Transformers

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 10.6 REACTORS, INDUCTORS & TRANSFORMERS 10.6.1 Input Line Reactors For DFE Drives 10.6.1.1 30V6500, 630A a.c. NOTE: 30V6500/10 has the same outline as 30V6500/20 but does not include the optional fuses. Customer connection for 30V6500/10 is to A1, A2 &...
  • Page 166 Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 10.6.1.2 30V6500 630A a.c. NOTE: 30V6700/10 has the same outline as 30V6700/20 but does not include the optional fuses. Customer connection for 30V6700/10 is to A1, A2 & A3 not A, B & C as shown for 30V6700/20 Page 166...

  • Page 167: Dc Link Inductors

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 10.6.2 DC Link Inductors Order No. Detail A 33Z0329/10 Fig 2 33Z0331/10 Fig 3 50Z0019/01 Fig 3 Details Upon Request 50Z0055/04 50Z0055/05 Details Upon Request 50Z0050/07 50Z0038/01...

  • Page 168: Interbridge Transformers

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 10.6.3 Interbridge Transformers Order No. 33Z0352/10 Page 168...

  • Page 169: Interbridge Transformers (Cont'd)

    T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 10.6.4 Interbridge Transformers (cont’d) Order No. Detail A1 & A3 Detail A2 33Z0354/10 Fig 1 Fig 2 50Z0021/10 Fig 3 Fig 3 50Z0043/01 Fig 1 Fig 1...

  • Page 170: Sharing Reactors

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 10.6.5 Sharing Reactors 10.6.5.1 31V5500/10, 377A a.c. Page 170...
  • Page 171 T1689 Technical Manual Rev 07 Appendix A: Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Reactors, Inductors & Transformers 10.6.5.2 50Z0126/01, 643A a.c. Page 171...

  • Page 172: Dirty Air Ducting

    Appendix A: Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors, Inductors & Transformers MV3000 Air Cooled DELTA 10.6.6 Dirty Air Ducting 10.6.7 Lower Guide Plate: 31V5800/10 Page 172...

  • Page 173: Appendix B: Electrical Connection Diagrams

    T1689 Technical Manual Rev 07 Appendix B: Electrical Connection Diagrams MV3000 Air Cooled DELTA Scope APPENDIX B: ELECTRICAL CONNECTION DIAGRAMS 11.1 SCOPE This appendix shows the standard connections for: a.c. input DELTA modular drive systems. The diagrams can be used for drive systems constructed from a single module, to multiple modules connected in parallel. It shows the control connections required for two rectifier modules.

  • Page 174: Gdr391 & Gdr721 Rectifier Bridge

    Appendix B: Electrical Connection Diagrams T1689 Technical Manual Rev 07 RECTIFIER Bridge – CONTROL CONNECTIONS MV3000 Air Cooled DELTA 11.2.2 GDR391 & GDR721 Rectifier Bridge Machine Bridge Control Connections GDR391 & GDR721 MVC3001-400x Rectifier Modules Controller PL12 Thermistor Thermistor Not connected Thermistor Thermostat Thermistor...

  • Page 175: Gdr633, Gdr872 & Gdr1168 Rectifier Bridge

    T1689 Technical Manual Rev 07 Appendix B: Electrical Connection Diagrams MV3000 Air Cooled DELTA RECTIFIER Bridge – CONTROL CONNECTIONS 11.2.3 GDR633, GDR872 & GDR1168 Rectifier Bridge Machine Bridge Control Connections GDR633, GDR872 & GDR1168 MVC3001-400x Rectifier Module #1 Controller +24V PL12 Thermistor Thermistor...

  • Page 176: Machine Bridge: Control Connections

    Appendix B: Electrical Connection Diagrams T1689 Technical Manual Rev 07 Machine Bridge: Control Connections MV3000 Air Cooled DELTA 11.3 MACHINE BRIDGE: CONTROL CONNECTIONS MVC 3003-40xx MVC3003-40xx SMPS SMPS DC +/- DC +/- MVD DELTA MVD DELTA DELTA Module #1 Module #4 Rectifier Control MVC3001-400x...

  • Page 177: Rectifier Network Bridge - Power Connections

    T1689 Technical Manual Rev 07 Appendix B: Electrical Connection Diagrams MV3000 Air Cooled DELTA RECTIFIER Network Bridge – POWER CONNECTIONS 11.4 RECTIFIER NETWORK BRIDGE – POWER CONNECTIONS 11.4.1 MVR1600 Rectifier Module 11.4.1.1 12 Pulse Supply, Dual Rectifier Modules Connections to user’s “system healthy”...

  • Page 178: Gdr633, Gdr872 & Gdr1168 Rectifier Modules

    Appendix B: Electrical Connection Diagrams T1689 Technical Manual Rev 07 RECTIFIER Network Bridge – POWER CONNECTIONS MV3000 Air Cooled DELTA 11.4.3 GDR633, GDR872 & GDR1168 Rectifier Modules 11.4.3.1 12 Pulse Supply, Dual Rectifier Modules with Phase Shifted Supply Connections to user’s “system healthy”...
  • Page 179 T1689 Technical Manual Rev 07 Appendix B: Electrical Connection Diagrams MV3000 Air Cooled DELTA RECTIFIER Network Bridge – POWER CONNECTIONS 11.4.3.2 12 Pulse Supply, Dual Rectifier Modules with Standard Supply Connections to user’s SHARING “system healthy” daisy chain circuit REACTOR RECT 1+ GDR633, 872 or 1168 RECTIFIER MODULE...

  • Page 180: Aem Network Bridge: Power Connections

    Appendix B: Electrical Connection Diagrams T1689 Technical Manual Rev 07 AEM Network Bridge: Power Connections MV3000 Air Cooled DELTA 11.5 AEM NETWORK BRIDGE: POWER CONNECTIONS MVC3003-40xx SMPS DC +/- MVD DELTA MODULE 1 SHARING REACTOR Interlock MVC3003-40xx SMPS DC +/- MVD DELTA MODULE 2 SHARING...

  • Page 181: Machine Bridge: Power Connections

    T1689 Technical Manual Rev 07 Appendix B: Electrical Connection Diagrams MV3000 Air Cooled DELTA Machine Bridge: Power Connections 11.6 MACHINE BRIDGE: POWER CONNECTIONS MVC3003-40xx SMPS DC +/- MVD DELTA MODULE 1 SHARING REACTOR Interlock Connections to user’s “system healthy” daisy chain circuit MVC3003-40xx SMPS DC +/-...
  • Page 182 Appendix B: Electrical Connection Diagrams T1689 Technical Manual Rev 07 Machine Bridge: Power Connections MV3000 Air Cooled DELTA Page Intentionally Blank Page 182...

  • Page 183: Appendix C: Recommended Torque Settings

    T1689 Technical Manual Rev 07 Appendix C: Recommended Torque Settings MV3000 Air Cooled DELTA Scope APPENDIX C: RECOMMENDED TORQUE SETTINGS 12.1 SCOPE This document details the recommended tightening torque settings for electrical and mechanical connections to DELTA modules. The recommended torque settings are applicable to high-tensile steel (Grade 8.8) fasteners fitted with a single turn spring washer under the nut, and with the threads being zinc plated, passivated and unlubricated, over the normal operating temperature of these components.
  • Page 184 T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA Page Intentionally Blank Page 184...

  • Page 185: Appendix D: Mv3000E Drive Selection Charts

    T1689 Technical Manual Rev 07 Appendix D: MV3000e Drive Selection Charts MV3000 Air Cooled DELTA Ratings MV3000e DELTA Drive Selection Tables APPENDIX D: MV3000E DRIVE SELECTION CHARTS 13.1 RATINGS MV3000E DELTA DRIVE SELECTION TABLES Assumed Efficiency = 0.95 Altitude = 1000 metres 575 V - 690 V DELTA DRIVES Ambient = 40°C Assumed CosΦ...
  • Page 186 Appendix D: MV3000e Drive Selection Charts T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA 575 – 690 V a.c. Units: 150% Overload Drive Units 600V 660V 690V Motor Motor Motor Losses Losses Losses Amps Power Amps Power Amps Power (kW) (kW) (kW)
  • Page 187 T1689 Technical Manual Rev 07 Appendix D: MV3000e Drive Selection Charts MV3000 Air Cooled DELTA Ratings MV3000e DELTA Drive Selection Tables Page Intentionally Blank Page 187...

  • Page 188: Contact Details For Sales, Service & Support

    T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA CONTACT DETAILS FOR SALES, SERVICE & SUPPORT www.avidcontrolsinc.com Please refer to your local technical support centre if you have any queries about this product. Technical Support Centre For all parts enquiries: Avid Controls, Inc.

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