Table of Contents
Related Manuals for Woods Wain Roy Rigid Coupler
Summary of Contents for Woods Wain Roy Rigid Coupler
- Page 1 Wain Roy Manual & Hydraulic Release Rigid Coupler 1/16yd, 1/8yd, 1/4yd, 1/2yd, 3/4yd, 1yd sizes 3028211 – Manual Part Number DATE CODE: 8/18/2020 REV B Woods Equipment 1962 Queenland Drive Mosinee, WI 54455 1-800-848-3447 www.woodsequipment.com...
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Page 2: Table Of Contents
Contents Dealer Information ............................1 To The Dealer: ............................1 To The Owner: ............................1 Safety Rules ..............................2 Safety Rules Continued..........................3 Safety Information ............................4 Attention! Become Alert! Your Safety Is Involved! ..................4 Coupler Diagram & Parts List ........................5 Xls Instructions And Parts List ........................ -
Page 3: Dealer Information
Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to this form being completed and returned. -
Page 4: Safety Rules
SAFETY RULES Page 2... -
Page 5: Safety Rules Continued
SAFETY RULES CONTINUED Page 3... -
Page 6: Safety Information
SAFETY INFORMATION ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! WARNING: The hitch pin with handle is NOT a lifting device. Do not attempt to use any portion of the hitch pin or handle for lifting purposes. This could cause the pin to fail and may result in the attachment to drop unexpectedly. -
Page 7: Coupler Diagram & Parts List
COUPLER DIAGRAM & PARTS LIST Ref # Part # Description As Ordered Rigid Coupler (XLS or Original System) Latch Pin Assembly 1/16yd 1024513 Pin Assembly 1/8yd 44772 Pin Assembly 1/4yd 147040 Pin Assembly 1/2yd 147054 Pin Assembly 3/4yd 147046 Pin Assembly 1 yd 108724 1yd is Hydraulic Pin Only... -
Page 8: Xls Instructions And Parts List
1/16 YD 1 YD 1/8 YD 1/4 YD 1/2 YD 3/4 YD Description MINI Mini HD2 & HD3 Bucket Bearing Bar Assy 1024557 1007053 40379 40386 44007 44007 ----- ----- Bracket - XLS (Support - Short) A/R 1024517 1007056 40376 40388 40343 40343... -
Page 9: Rigid Xls Coupler Daily Inspection
RIGID XLS COUPLER DAILY INSPECTION WARNING: Failure to follow these daily inspections could result in the attachment to drop unexpectedly and may cause serious injury or death. Below are inspections and general maintenance procedures that must be performed on a daily basis. For the below instruction, see page 5 and page 8 for diagrams. -
Page 10: Rigid Xls Coupler Daily Inspection Diagram
RIGID XLS COUPLER DAILY INSPECTION DIAGRAM Page 8... -
Page 11: System Description
HYDRAULIC RELEASE XLS RIGID COUPLER (Woods Equipment Company. Patent No: 5,727,342) A. System Description: Your new Wain-Roy, Inc. hydraulic quick coupler is simple! Only one hose runs up the boom and down the dipper stick to a single acting cylinder in the coupler. The other end of this hose connects to a solenoid valve that is mounted inside the vehicle frame near the equipment valve. -
Page 12: Coupler Retrofit
B. Coupler Retrofit (This does not apply if you purchased the coupler with the hydraulic pin already installed) a. Prepare the coupler: Cut the slot in the bottom of the coupler per the figure supplied with your retrofit kit. On the larger sizes locate and weld the spring support to the formed plate in the coupler as shown. -
Page 13: Maintenance
C. Maintenance: WARNING: Do not proceed to operate the machine with a tool unless the pin is inserted into the tool latch bracket. Personal injury and machine damage could result. Visibly verify that the pin is properly inserted in the tool latch bracket. Note: Remember that the coupler hooks and the attachment top must not have clumps of dirt adhered to the surfaces. - Page 14 _______________________________________________________________________ WARNING: The coupler must be latched properly before operating the equipment or personal injury and machine damage could result. The operator must visibly verify that the pin is inserted in the tool latch bracket. The switch box lights, and beeper are solely to remind the operator that the switch is in the energized position! The absence of the sound and the light does not mean that the coupler is latched properly!
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Page 15: Hydraulic Xls Coupler Daily Inspection
HYDRAULIC XLS COUPLER DAILY INSPECTION WARNING: Failure to follow these daily inspections could result in the attachment to drop unexpectedly and may cause serious injury or death. Below are inspections and general maintenance procedures that must be performed on a daily basis. For the below instruction, see page 5 and page 15 for diagrams. -
Page 16: Hyd. Rigid Xls Coupler Daily Inspection Diagram
HYD. RIGID XLS COUPLER DAILY INSPECTION DIAGRAM Page 14... - Page 17 HYDRAULIC PART BREAKDOWN 1/4 Yard 1/2 Yard 3/4 Yard Description Ref: Part # 004293 004293 004293 CYLINDER, HYD RGD CPL 108647 1080663 BEARING PLATE 108641 108656 108666 PIN ASY S124X17 S124X17 S124X17 SHCS 5/16 NC X 1-3/4 GR5 ZP 3035580 3035507 3035507 HYD.
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Page 18: General Hydraulic Layout Overview
GENERAL HYDRAULIC LAYOUT OVERVIEW NUMBER PART NUMBER DESCRIPTION SEE ORDER VALVE (12v / 24v) SEE ORDER SWITCH BOX SEE ORDER WIRE (25 ft) SEE ORDER ADAPTER SEE ORDER 90° ELBOW SEE ORDER HOSE Page 16... -
Page 19: Hydraulic Component Installation
HYDRAULIC COMPONENT INSTALLATION Each Hydraulic kit has its own installation manual specific for the OEM machine, below is a summary of the kit install. 1. Mount the solenoid valve (1) to the boom above the bucket cylinder. Be sure to measure the hose included (6) to ensure the valve is positioned close enough to allow slack for bucket curl. -
Page 20: Conversion From Rigid Coupler To Hydraulic Rigid Coupler
• Please contact your Dealer for the correct hydraulic Kit (kits include but not limited to: Switch box and Valve box assemblies, hoses and fittings) to fit your machine. • Use of a kit not supplied by your Woods Dealer may void the warranty of the coupler and rework kit and may cause injury or death. - Page 21 Locating Pin Stop Kit when Hyd. Pin is used Locating Pin Stop Kit when using Manual Pin For couplers with a serial number after to (s/n) 204086: • You must remove the existing pin stop • Locate and weld the supplied Bearing Ext. Plate (108647) as shown below. Removing Pin Stop –...
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Page 22: 1/2Yd Coupler
• Please contact your Dealer for the correct hydraulic Kit (kits include but not limited to: Switch box and Valve box assemblies, hoses and fittings) to fit your machine. • Use of a kit not supplied by your Woods Dealer may void the warranty of the coupler and rework kit and may cause injury or death. - Page 23 Locating Pin Stop Kit when Hyd. Pin is used Locating Pin Stop Kit when using Manual Pin For couplers with a serial number after to (s/n) 204086: • You must remove the existing pin stop • Locate and weld the supplied Bearing Ext. Plate (108663) and Mounting plate (108664) as shown below.
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Page 24: 3/4Yd Coupler
• Please contact your Dealer for the correct hydraulic Kit (kits include but not limited to: Switch box and Valve box assemblies, hoses and fittings) to fit your machine. • Use of a kit not supplied by your Woods Dealer may void the warranty of the coupler and rework kit and may cause injury or death. - Page 25 For couplers with a serial number after to (s/n) 204086: • You must remove the existing pin stop • Locate and weld the supplied gusset (108673) as shown below. Removing Pin Stop – Welding Gusset Locating Pin Stop Kit when using Manual Pin Page 23...
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Page 26: Bolt Torque Chart
BOLT TORQUE CHART Page 24... -
Page 27: Bolt Size Chart
BOLT SIZE CHART Page 25... -
Page 28: Warranty
WARRANTY Page 26...