+1 818 787 8984 f: +1 818 252 7101 e: info@tempest.biz www.tempest.biz Tempest Lighting, Inc. declares that t heir Cyclone Projector Enclosure Series 55.xxx.xx complies with the Essential Requirements of the following EU Directives: Low Voltage Directive 2014/35/EU Test Report 60065 -6500-01-14...
In the event of difficulty, please contact your Tempest reseller or Tempest direct: info@tempest.biz +1 818 787 8984 We will do everything we can to help you get the very best results from your Tempest enclosure. IMPORTANT: Safety Advisories •...
For more detail, download 2-D PDF or DWG and 3-D STEP files at https://www.tempest.biz/product/cyclone/ We are adding models all the time – check our web site for submittal drawings or consult factory for models not shown here Cyclone...
Access Clearance Observe these minimum access clearances shown around your enclosure. Enclosures may be placed side-by-side, with the projector slides opposite, but we recommend allowing clearance for service access on both sides wherever possible. Snow Clearance In areas where snow is likely, make sure the base of the enclosure is at least 24”...
IMPORTANT SAFETY NOTICE Mounted from Below: Installer must ensure that all mounting points are secure and conform to local safety regulations. Tempest Lighting M12-1.75 bolts Inc. accepts no responsibility for damage or injury arising Use 8mm hex key from inappropriate or unsafe installation.
Mounting Options – Stacking Kit Cyclone G4 may be stacked up to three units high, using Bolt top leg to M12 the 51.SK stacking Kit. You will need the total number of socket each corner Cyclones to be stacked, minus one stacking kit(s). So, for a stack of three enclosures, order 3-1=2 stacking kits.
IT IS DANGEROUS to do this if the enclosure is not horizontal, and MAY CAUSE DAMAGE TO THE PROJECTOR OR INFLICT SERIOUS INJURY TO PERSONNEL. Tempest Lighting Inc., its agents and employees, will not be liable for consequences of failure to heed this safety warning.
Fixing the Cyclovator in Place The Cyclovator MUST be firmly attached to the ground, or a suitable mounting structure, using four stainless steel M12 (or US ½” size) bolts or anchors (not supplied). Suitable substrates include concrete pads, steel frameworks, roof beams. All mountings must comply with all relevant building and safety norms in the jurisdiction of the final installation.
Mounting the Enclosure Make sure that the Unistrut rails are attached securely to the 4 (or 6) M12 threaded sockets on the bottom of the enclosure frame. Unistrut Rails Set the Cyclovator to its horizontal position: Loosen the two locking knobs (a) Turn the crank handle (b) until the Cyclovator saddle is horizontal Tighten the two locking knobs (a)
Steep Angles: FIRST, MAKE SURE THE CYCLOVATOR IS SECURELY FIXED TO THE GROUND. For steep projection angles, loosen the four channel nut bolts and carefully slide the enclosure in the direction that will be ‘UP’. The center of gravity will still be roughly centered in show position, but you will have to work a bit harder to crank the enclosure up to its show trim! It is important to use the Inlet Cowl accessory for angles...
55,AM3 for Cyclone 310, 314, 324 55.AM4 for Cyclone 320, 525 Check with Tempest for Cyclone models not shown here or custom versions. In certain cases, it will be safe to stack two Cyclone enclosures on one Angle Mount kit. Please note: •...
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For tilt angles > 30°, use 51.IC inlet cowl to protect the inlet filter from wind-blown rain. In most cases stacking will not be possible for systems using ActiveCool or AC assist cooling. Consult Tempest for details. Cyclone User Manual...
ActiveCool Cooling System Tempest ActiveCool is a closed-loop cooling solution designed to keep sensitive laser projectors at a constant temperature in any outdoor environment. ActiveCool comprises the following main components: Cooler Unit Flow hose (150mm/6in padded hose)
Salt Fog Filter Kit Installation Filter Cowl Screws Remove the screws around the condenser Filter Cowl Filter (gold side out) inlet and exhaust grilles. Fit the salt fog filter (gold side out) inside the louver box. Attach the filter/louver assembly to the cooler, using the screws removed in step 1.
Anti-Vibration kit Installation To avoid possible picture ‘wobble’, Tempest recommends the use of the optional anti-vibration mounting kit when: The cooler is mounted on the same structure as the projector enclosure, AND The projection throw is over 50m (150ft) This should not be needed if the above conditions are not met.
3 months. Remove filter from slot on top of unit by turning the 2 latch Filter Cover screws. The Tempest part # 55.ACFA. Screws If the hot air discharge flow is blocked from the intake or exhaust grilles, the unit will alarm and...
Mounting Hole Patterns Hole patterns and mounting hardware (not included) are different for coolers with and without anti-vibration kits: Connecting the Air Hoses Cut the flow and return hoses to length and connect to the Max Hose length 3m (10ft) hose flanges on the cooler and enclosure, as shown above, using the stainless-steel hose clamps supplied.
ActiveCool Temperature Gradient It is important to understand the relationship between the three temperature settings in the ActiveCool, enclosure and projector. They are all different. 2: Enclosure Sensor 3: Projector Inlet Sensor 1: Cooler Sensor Illustration shows Christie D4K40 in Cyclone 55.324.L enclosure.
ActiveCool Control Settings Remove the control cover, located below the return air ring: Set your controller: The controller is factory set at 14°C (57°F) and will be displaying the current cool air temperature. To check or change these settings: PRESS [SET]. C is displayed. Use or to toggle between Celsius and Fahrenheit, the letter C or F is then displayed.
Set the ON/OFF Switch Turn the ON/OFF selector switch to ON. The evaporator fan starts and a short time delay activates before the compressor starts. This prevents compressor damage due to short cycling. Note that the evaporator fan and the compressor are on continuously when the selector switch is in the ON position and the Cyclone DEC enclosure controller energizes the Cooler power outlet.
ActiveCool Troubleshooting Guide Basic Troubleshooting FAULT POSSIBLE CAUSE POSSIBLE SOULTION System sounds audible alarm A condition exists with the See advanced troubleshooting in the next when turned ON. Supply air fan mechanical system involving high section. is on or low pressure. System starts up but is not System is in time out;...
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c) Mechanical system has Install service gauges to view pressure detected low pressure. readings below 20 psi. Check for icing on the evaporator coil or low return air temperature. Resets automatically upon repair or thawing. FAULT POSSIBLE CAUSE POSSIBLE SOULTION Chatter or hum is heard from Incoming source power is poor, This is not adjustable, check for proper...
Using AC Assist with Cyclone Enclosures Tempest AC Assist is a robust outdoor rated spot cooler, available in 50Hz and 60Hz versions, that can be used economically with up to four Tempest Cyclone, Typhoon or Blizzard enclosures. AC Assist is different from ActiveCool, and blends cooled air with outside air through Blizzard’s inlet filter, reducing the projector inlet air temperature by as much as 12°C.
Four Blizzard enclosures, fed by a single AC Assist Cooler. ✓ Important: The AC Assist Cooler MUST be installed on a level surface, in vertical orientation. Connecting Air Hoses Each enclosure to be connected is supplied with a 4m insulated air hose. If using more than one enclosure with your AC Assist cooler, locate the cooler centrally, so that the hose runs are as similar, and as short, as possible.
Manifolds and Dampers 55.AC4 55.AC3 55.AC2 55.AC1 4 Enclosures 3 Enclosures 2 Enclosures 1 Enclosure AC Assist models 55.AC2, 55.AC3 and 55.AC4 are equipped with manifolds on the top of the cooler, splitting the cool air flow to the appropriate number of enclosures. The manifolds include a simple damper for each outlet.
All electrical work must be done in full compliance with all electrical and safety norms applicable to the installation site. Isolate all power feeds before opening the enclosure. Tempest Lighting, Inc., its employees and agents will not be held responsible for damage or injury caused by disregarding this notice.
Wiring Access Wiring access Remove the wiring access plate on the rear surface. Plate Locate the conduit entry holes on the back and underside of the enclosure – you may use either set of conduit entries, depending on your installation needs. Note: Rear Panel layout may vary Conduit Entry: Conduit Entry:...
One or Two Power Circuits? Tempest enclosures may be wired on single or double circuit supplies. On a single feed, both enclosure and projector are permanently on. With a split (double) feed supply, you can switch off the projector when not in use, while the enclosure continues to protect it 24/7.
Single Feed Power Termination Split Feed Power Termination • • Connect Earth/Ground wire to Ground Terminal STOP! Did you cut the power links? See above. • • Connect Live and Neutral to the terminals marked L Connect Earth/Ground wire to Ground Terminal •...
North America 208V, Japan 200V Single Feed Single Feed 200-208VAC Single-Phase (2 hots) Protective Earth (ground) 10A Neutral for 120V Aux power Fuse/Circuit breaker rating: Projector power plus 200W (Max 30A) Factory Installed feeds Supply Ground Terminal User-installed Supply wiring IMPORTANT: Use only copper wire, rated to comply with local electrical codes.
Remote Monitoring Connections Tempest enclosures optionally support two types of remote monitoring: Tempest Enclosure Management Protocol (TEMP) – a Tempest System Manager (TSM) – a dedicated simple protocol for use by system integrators wishing to network manager, with monitoring, system...
DEC4 Ethernet Adapters – 51.D4.15, 51.D4.23 51.485 51.D4.15/23 RS485 Comms Board Ethernet/EtherNode Board As a default, DEC4 communicates using DMX512 and RDM, over RS485. With the addition of either Ethernet board, any DEC4 – or any group of DEC4 boards connected using RS485 – may be connected to an Ethernet network –...
RS485 (DMX/RDM) Cable Terminations DEC4 System Control Board, with three typical Daughter Boards: AC Fan Controller Ethernet Bridge RS485 Comms Loop a shielded twisted pair cable (eg Belden 9841, though many people now use a CAT5e cable) from the RS485 Line control/monitoring point, around all enclosures.
Line Termination Switch Settings DMX/RDM control over RS485: TSM/TEMP Control of an enclosure group via Ethernet TSM/TEMP Control of a single enclosure via Ethernet Cyclone User Manual...
For more information on connecting enclosures using RS485, see the next section. Note that Tempest System Manager is an operating mode of GetSet MV, a software application written and marketed by Tempest’s electronics partner JESE. You will need to download GetSet MV from JESE’s web portal: https://www.jese.co.uk/support/...
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Number of 1234 in hex is $ 04 D2 which yields a default network address of 10.0.4.170 and network mask of 255.0.0.0 If there is no DHCP server available, the PC NIC (Network Interface Controller) may be configured to the 10.0.0.0 /8 CIDR. This may require administrator privileges to change settings.
Running Discovery Having set up all EtherNodes and any other USB Devices, clicking on the discovery button will initiate a global discovery of all Tempest Enclosures and any other RDM compliant responders detected in the system. For Tempest Management options, select Tempest responders from the drop down filter list.
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The Enclosure management window, shown here, loads from ‘CONSOLE’ button. To start monitoring the discovered enclosures, select the Run button. On-line enclosures will be polled in turn and status data updated. The monitor may be toggled between sizeable and full screen view with the scale view button.
DMX Control A fully configurable DMX Control Desk is accessible from the Desk button in the Main GetSet Form. When there is a requirement to control DMX operable devices on the network, each device should be configured to the required DMX address and DMX personality.
Tempest warrants that, if correctly implemented, TEMP will provide a reliable and accurate method of monitoring Tempest DEC3 and 4 controllers over an Ethernet network. However, the integrator is entirely responsible for the connection between the Ethernet Bridge and the network.
Positive Pressure Fan Control Option When the Positive Pressure (51.PP) option is ordered, the enclosure fan function is changed. • Normally the enclosure fan(s) will run only when either the projector/luminaire lamp is on, or if the daytime temperature in the enclosure exceeds the DEC Upper Temperature setting. At all other times the fan is OFF. •...
Digital Enclosure Control DEC4 – that’s Digital Enclosure Control, fourth Typical DEC4 Generation – is the brain of your Tempest enclosure. It will configuration, with maintain the internal environment in a comfortable Motherboard, fan temperature and humidity range, and prevent control board and condensation –...
DEC4 Main Functions Firmware Revision This manual covers DEC4 Firmware revision 2.03.000 and higher. To check the Firmware revision, on the User Interface menu, go to Status Display/Firmware. Sense current to projector (lamp on/off) DEC4’s patented Goldilocks algorithm uses a combination of Record lamp hours sensors, heaters and fans to maintain a safe operating Monitor temperature and relative humidity...
Hardware Indicators & Fuses RS 485 Comms Board is Main Temperature & connected and functioning Humidity Sensor is Fan Board is connected and correctly (blinking) connected and functioning functioning correctly (All Enclosures) (blinking) External Temperature Sensor is connected and functioning Auxiliary Temperature &...
Operating Modes • Supports RDM monitoring over RS485 if present RDM Only Monitor (Factory Default) • Supports TEMP monitoring if present • RDM Status Reporting over RS485 • RDM Configuration – settings may be changed remotely or at the enclosure user interface. •...
Control Interface LED Indicators Heater ON (Green) Heater is ON, to maintain lower temperature level or to prevent condensation ON (Amber) Enclosure is temporarily outside the Goldilocks zone, and DEC is working to restore it ON (Green) Lamp is ON, or Temperature is HIGH and fan is cooling enclosure. Short burst when lamp off indicates fan moving air to stabilize temp/humidity.
User Interface LCD Display The display on the Control display provides additional status information, depending on the operating mode: RDM Only Monitor Mode RDM+DMX Control Mode RDM+DMX Service Mode (Alternating DMX Display requires a DMX signal to be present) Control Interface Operation The Control Interface is normally LOCKED.
Control Menu Set Data Options SET DATA MODE From the Front Panel, this menu item allows the user to check (and if necessary change) the Data mode. RDM Only Monitor DEFAULT Supports RDM or TEMP if connected. No DMX Control. RDM+DMX Service Service mode –...
SET DATA RESPONSE DMX Response sets a delay time before DMX Control Mode settings are acted on. Setting a response delay of a few seconds would prevent unintended fixture relay state changes in the event of a short accidental change in DMX level.
Set Fan Function SET FAN TEST To test the enclosure fan(s), press [OK] The enclosure fan will run The Display Fan LED lights green DEC Beeps To stop the fan test, press [ESC] Status Display View current status information, using the arrow keys to scroll through: Humidity –...
Tempest for a free-of-charge replacement. If you have more than one enclosure, we suggest replacing the sensors on ALL your enclosures. ✓ If the sensor has either a Tempest logo or a piece of green tape on the cable, then: Cyclone User Manual...
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Check that the sensor cable is not damaged and that it is plugged in to the header on the DEC Mother board labeled MAIN >95%RH Check the actual climate conditions – could the absolute humidity be ✓ close to 100%? If it is, SAFE MODE is operating correctly, and all is well. Cyclone User Manual...
DEC4 Firmware Updates From time to time Tempest may introduce new DEC4 firmware for feature enhancements and bug fixes. Please note that the main System Control Board (SCB) and the various optional daughter boards each have their own firmware, and it will be good practice to update all firmware in an enclosure for optimal performance and interoperability.
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If not already installed, install the latest version of JUST. IMPORTANT: If this is the first time using JUST, the PC MUST be connected to a live System Control Board for the installation to complete correctly. Run JUST and select the top left USB connection Icon. Select the DEC4 from the Connection Details option and click the connect/plug Icon.
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From the main window, select the ‘Upload Firmware’ option. Select the file Icon and navigate to the firmware file to upload On selection, the firmware upload will begin and run until complete. On completion of the upload, dismiss the upload window and return to the main window. Cyclone User Manual...
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The details of the SCB and firmware version may be viewed and verified by selecting the ‘Device Information’ option Close the application and disconnect the USB Cable from the SCB - END - Cyclone User Manual...
A JESE RDM-TRI or RDM-TXI interface and USB connection (available from Tempest). An installed version of the JESE GetSet RDM configuration utility. A copy of the firmware file(s) to upload, available for download from www.tempest.biz/tech_support. Powered Target DEC4 with 51.485 RS485 communication interface card.
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Plug you RDM-TRI in to your PC and connect to the RS485 connection on the DEC4 communications board with the fly lead, as shown below. Power up the target SCB, ideally with mains power, or alternatively, with a USB power adaptor connected to the USB Port on the SCB.
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Right click on the highlighted item in the list view and select ‘Reprogram’ from the popup menu. This will open the firmware upload tool. In the Firmware upload handler, search for a file to upload by clicking the file icon. Find and select the file to load and click the Open button.
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On returning to the File upload tool window, select the green upload arrow to initiate the upload process. The upload will the start. 10. On successful completion of upload and restart, the firmware upload is complete. Repeat from stage 8 to 11 for each additional file to upload. On completion of the upload, dismiss the upload window and return to the main window.
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Important: If the Tempest enclosures are connected to an RDM interface or controller, set the DATA MODE for each enclosure as follows: RDM MONITOR ONLY To view status information over RDM RDM + CONTROL To monitor and over RDM and control the Lamp/Projector relays via DMX If the enclosures are connected to an Ethernet network for monitoring using TEMP (Tempest Equipment Management Protocol) then the appropriate mode is RDM MONITOR ONLY.
Mounting the Projector Projector Mounting - Landscape Pull out the projector tray and place the projector in position. Align the projector, including any adjustment of the projector feet. Place one projector clamp around each of the projector feet. Use the carriage bolts, washers and nuts provided to secure the clamps to the tray.
Projector Mounting – Landscape, Feet-up You may specify Cyclone enclosures for feet-up (ceiling-style) projector mounting. In this case the sliding tray is mounted under the enclosure top cover, and the projector hangs from the tray. You can secure the projector tray, using the same projector clamps, in two ways: Recommended –...
Projector Mounting – Portrait/8 rigging points This mounting style is for projectors with a rigging point at each corner of the projector chassis (mainly larger Christie projectors). The portrait mounting kit allows horizontal mounting and tilt up to 6 degrees up or down. IMPORTANT: Projectors with air inlets on the side of the projector chassis: The inlet side MUST face down, for optimal airflow.
Projector Mounting – Portrait/4 rigging points This mounting style is for projectors with no rigging points on top of the chassis (most projectors). In all cases, first remove the projector feet, and use (usually M10) bolts to fix to the two Portrait mount L-Brackets. IMPORTANT: Projectors with air inlets on the side of the projector chassis: The inlet side MUST face down, for optimal airflow.
Do not attempt to lift the projector if in any doubt about your lifting capacity. Tempest provides a special internal fan box to hang on the right side of the projector, to ensure delivery of adequate inlet airflow, required for landscape versions only.
Do not attempt to lift the projector if in any doubt about your lifting capacity. Tempest provides a custom projector mount, with the ability to install the projector either horizontal or at a tilt angle up to 6° up or down.
DPI Insight 4K The lamp exhaust from this projector requires a special chimney (provided) to separate the rear inlet from hot rear exhaust air. Adjust so that the sliding sides of the chimney are seated snugly around the projector lamp exhaust (a vertical slot in the back of the projector).
Important: Check Lamp-on Current When the projector is installed and connected, check the current displayed on the User Interface, with the projector lamp(s) OFF. If the current is 1.0A or higher, set the Lamp On Current to a setting higher than the actual displayed. Example: Standby Current = 1.4A 24°c...
D4K40 and some DPI models. Tempest supplies a space-saving line female connector assembly on a flexible pigtail, to mount directly to the projector power inlet Note: contact Tempest at time of ordering to request different projector outlet types if desired. Cyclone User Manual...
Routine Maintenance Check the following every six months: Clean Port Glass Clean port glass using a window cleaning fluid or detergent. Use a soft, lint free cloth. Check Filter In most cases the filter will be good for 1-2 years. If the filter becomes clogged the temperature inside the enclosure will start to rise.
DEC RH: 100% user interface. RH: #### If you see any of these messages, contact Tempest for a replacement sensor. For After Sales Support Contact your Tempest dealer or email info@tempest.biz...
If wiring is ok, fan may be faulty. Check the UI display for RH (relative humidity) message. If display reads RH 5%, RH 100%, or RH###, there is a sensor fault. Contact Tempest for a replacement sensor. Dirt/Debris inside enclosure...
Warranty INSPECTION/WARRANTY/RETURNS. A. Customer, at its sole expense, shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog. All claims for any alleged defect in or failure of the Goods or Seller's performance to conform to the Contract, capable of discovery upon reasonable inspection, must be set forth in a written rejection notice detailing the alleged non-conformity, and be received by Seller within thirty (30) calendar days of Customer's receipt of the Goods.
Appendix – TEMP Protocol AVAILABLE TO SPECIAL ORDER Tempest can optionally provide a firmware load that facilitates TEMP over RS485, suitable for interfacing to an Ethernet adapter. TEMP is a lightweight proprietary ASCII based protocol, intended for rapid integration into management systems.
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