Related Manuals for Ravas RCS Hy-Q-52
Summary of Contents for Ravas RCS Hy-Q-52
- Page 1 INSTALLATION MANUAL RCS Hy-Q-52 Rev. 20210614 Printing/Typographical errors and model changes reserved. INSTALLATION MANUAL – RCS Hy-Q-52...
- Page 2 All rights are reserved and no part of this manual may be reproduced in any way. We would like to inform you about the fact that this RAVAS product is 100% recyclable on the basis that the parts are processed and disposed off in the right manner.
-
Page 3: Table Of Contents
5.11 Execute weight calibration: slow & fast speed 5.12 Set zero 5.13 Delete a calibration point 5.14 Level switch 5.14.1 Activate level switch 5.14.2 Calibrate level switch 6. Parameter settings 6.1 Remarks 6.2 Parameter settings 7. RDC - data transfer INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 4: Introduction
1. Introduction This manual describes the installation of the RCS Hy-Q-52. Read this manual carefully. The installer must be informed of the contents of this manual. Follow the contents of the manual precisely. Always do things in the correct order. This manual should be kept in a dry and safe place. -
Page 5: Before The Installation
3.3 Battery voltage of the forklift truck The most common voltages for forklift trucks are 12, 24, 48 and 80 VDC. The RCS Hy-Q-52 operates on 12 Vdc and always has a DC-DC power converter built in, which allows 9-100 V DC input. -
Page 6: The Condition Of Mechanical Components Of The Forklift Truck
Find a suitable position for the indicator: After installation of the RCS Hy-Q-52 system on the forklift truck, the weighing system is part of the truck. In particular the mechanical parts of the forklift truck, such as the mast, mast roles and bearings, will influence the accuracy of the weightings. -
Page 7: Installation
Place the sensor close to the cylinder. There is often more room there and it is easier to reach. • Choose, if possible, a place to mount the sensor where there are the least steering and safety valves between the sensor and the cylinder. INSTALLATION MANUAL – RCS Hy-Q-52... - Page 8 Type A: 1 central cylinder Mount the T-piece into the delivery line of the truck near the cylinder for the diversion of the pressure to the RCS Hy-Q-52. INSTALLATION MANUAL – RCS Hy-Q-52...
- Page 9 Type B: 2 cylinders on both sides Mount the T-piece into the delivery line of the truck near the cylinder for the diversion of the pressure to the RCS Hy-Q-52. INSTALLATION MANUAL – RCS Hy-Q-52...
-
Page 10: Hydraulics: Mounting The Oil Pressure Sensor
4.2 Hydraulics: Mounting the oil pressure sensor The thread on the sensor is G 1/4“ BSP male. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 11: Mechanics: Installing The Position Switch Holder
Degrease the area on the carriage plate where the magnet will be mounted. The magnet holder can be installed on the carriage plate with the self-adhesive tape or bolts. This side must face the sensors on the mast! INSTALLATION MANUAL – RCS Hy-Q-52... - Page 12 The holder with switches inside can be mounted on the mast with self-adhesive tape or bolts. Mount the holder with switches on the outside of the mast. Note: The cable outlet must be positioned downwards. INSTALLATION MANUAL – RCS Hy-Q-52...
- Page 13 (1); • The top sticker on the mast must be placed 10cm above the beam with the switches (2); • The bottom sticker must be placed 10cm below the beam with the switches (3). INSTALLATION MANUAL – RCS Hy-Q-52...
-
Page 14: Mechanics: Installing The Indicator
Position of the indicator: 1. at the cabin’s roof. 2. on the right side of the cabin, mounted onto a side-rail. 3. on the dashboard. The indicator should be easy to reach and read! Installing the indicator INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 15: Electronics: Mounting The Cables
The system is supplied with a protective cover for the cable. This can be used when: • the cable is near parts of the lift truck that become hot; • the cable is mounted near moving parts. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 16: Electronics: Wiring Diagrams
4.6 Electronics: Wiring diagram aluminium position switch holder with sensor distance 200mm This wiring diagram can be found in a larger size on MyRAVAS.com. INSTALLATION MANUAL – RCS Hy-Q-52... - Page 17 4.6 Electronics: Wiring diagram speed and level switch holder with sensor distance 300mm This wiring diagram can be found in a larger size on MyRAVAS.com. INSTALLATION MANUAL – RCS Hy-Q-52...
-
Page 18: Electronics: Connecting The Power Supply Cable
Black Arrange power supply from the truck The standard RCS Hy-Q-52 indicator is equipped with an internal 12-100VDC power regulator so can be connected to a 12 to 100VDC power supply only. 4.8 Remove any air from the hydraulic system... -
Page 19: Calibration
5. Calibration 5.1 Preparing for calibration 90° Recommended calibration weight: M1 = +/- 2/3 of the truck’s lifting capacity EXAMPLE : 2.2t truck => M1 = 1500 kg max 40°C min -10°C 105°F 15°F INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 20: Bringing The Forklift Truck To Operating Temperature
5.2 Bringing the forklift truck to operating temperature 90° 90° INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 21: Operating Key Functions Of Indicator
Operate the forks with a more constant speed Zero out of range Make sure the truck is unloaded while setting a new zero Out of level Make sure the mast is vertical Bad calibration no calibration has been done INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 22: Start Calibration Procedure: First Go Into The Service Menu
Press the arrow down 2 times to ing the On/Off button. scroll through the buttons. Now press ‘Service Menu’. Press the settings symbol. You are now in the service menu. Enter the password (5220) and confirm with enter. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 23: Set The Scale Capacity
Select ‘Scale capacity’. the indicator’s machine sticker) and confirm with enter. Truck capacity <1.000 kg select 1.000 1.001-2.500 kg select 2.500 2.501-5.000kg select 5.000 5.001-10.000kg select 10.000 10.001-20.000kg select 20.000 20.001-50.000kg select 50.000 50.001-100.000kg select 100.000 INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 24: Change Unit Label
Enter your truck’s capacity here. You can find it on the trucks load diagram. Note: If the option ‘overload buzzer’ is included in the system, this setting is also the set point for the buzzer. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 25: Setting The Service Date
Yellow screen appears on 1.4. Select consecutively Weigher - startup. Press ‘OK’ to skip Calibration - Advanced. the message. Now select ‘Service date’. Confirm with Enter. The Service date is set to ‘On’. Press ‘Off’. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 26: Go Into The Calibration Menu And Perform A Zero Calibration
- If speed was to fast or too slow, lower the forks slow’ and the hand suggest which point to and try again, no buttons have to be operated. do next. - If speed was OK, press ‘Save’. INSTALLATION MANUAL – RCS Hy-Q-52... - Page 27 After this you have to do the calibration points that are already done again. Lower the forks with +/- 15 cm/s. If the speed was within the green range, press ‘Save’. Lift the forks with +/- 30 cm/s. Continue with the next suggested calibration point: ‘Up fast’. INSTALLATION MANUAL – RCS Hy-Q-52...
- Page 28 If the speed was within the green range, press ‘Save’. All zero calibration points Continue with the weight calibration. are done and marked with See instructions in the next section. a green tick. Press ‘Back’. INSTALLATION MANUAL – RCS Hy-Q-52...
-
Page 29: Execute Weight Calibration: Slow & Fast Speed
Select ‘Up slow’. calibration instructions. When the weight Before testing the weighing function, check calibration is completed the zero point first. press ‘Back’ and return to After the calibration it sometimes doesn’t the weighing mode. show zero. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 30: Set Zero
Follow the instructions on the display. manually. Press the zero button. 5.13 Delete a calibration point Only do this if you wish to re-calibrate. Select the ‘Calibration’ menu. Select ‘Advanced’. Confirm with ‘OK’. Select ‘Calibration reset’. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 31: Level Switch
In the HyQ settings scroll down until ‘Level switch’ and select it. Select ‘Active’ to activate the level switch. The level switch is standard set to ‘Not Active’. Then press ‘Back’ 3x to return to the weighing mode. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 32: Calibrate Level Switch
Select ‘Advanced’. Select ‘Calibrate level switch’. NOTE: First place the mast of the lift truck in vertical position! Press ‘OK’. Press ‘Back’ 4x to return to the weighing mode. The vertical ‘level’ (position) is being saved. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 33: Parameter Settings
Go into the parameter settings via the Service menu, as described in Chapter 5.5, steps 1-7. For the list with parameter settings see the next pages. Before using the RCS Hy-Q-52 indicator, ensure that the parameters have been set correctly. INSTALLATION MANUAL – RCS Hy-Q-52... -
Page 34: Parameter Settings
INSTALLATION MANUAL – RCS Hy-Q-52... - Page 35 INSTALLATION MANUAL – RCS Hy-Q-52...
- Page 36 INSTALLATION MANUAL – RCS Hy-Q-52...
-
Page 37: Rdc - Data Transfer
Note: make sure that your Xpico settings are correct! In ‘Tunnel settings’ you need to enter the static IP address of the server and use port number 5555 – see also the Xpico240 or XpicoWi-Fi manual. INSTALLATION MANUAL – RCS Hy-Q-52...
Need help?
Do you have a question about the RCS Hy-Q-52 and is the answer not in the manual?
Questions and answers