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QUICK START GUIDE T H E T E N S I O N C O N T R O L S P E C I A L I S T S MODEL ENSION ™ AMPLIFIER (603) 322-6150 5 Year Warranty www.dfe.com...
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TA1 True Tension™ Amplifier. If you have any questions concerning the operation of your device or the information in this manual, please contact us. Email: techsupport@dfe.com Telephone: (603) 332-6150 • Observe all warning labels. • Never remove warning labels.
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Mount the unit either on a standard DIN rail or snap out the screw holders to mount with hardware. In addition to this Quick Start guide, please review the TA1 Instruction Manual (DFE P/N 801-2568) online at www.dfe.com to familiarize yourself with all of the unit’s spec-...
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POWER AND OUTPUT CONNECTIONS 1. Power Input 2. Tension Input Power should be The tension output signal sourced to the TA1 on is provided in two options: Pins 1 (GND) and • 0-10 V is available on 2 (+24 VDC) Pins 5 (Return) & 7 (0-10 V) •...
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TRANSDUCER ELECTRICAL CONNECTIONS Make your connections based on the type of transducer you have. MODEL C / F / UPB / RS MODEL TR / NW / RFA / VNW / LT...
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CALIBRATION AND ZERO A calibration process must be performed before your amplifier is ready to indicate tension. Select an appropriate calibration weight. The weight determines the value of web tension that will produce full output of the TA1. For example: A 15 lb weight will result in full output at 150 lbs of tension if the 10% calibration is performed.
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CALIBRATION AND ZERO continued... 1. ZERO: Ensure nothing is hanging on or pressing on the transducer roll (including the calibration rope). Press the ZERO pushbutton on the unit front panel for at least 1 second. The unit will automatically adjust and store the tension-zero value one second after the button is pressed.
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CALIBRATION AND ZERO continued... Remove the weight and observe the output. It should read 0 VDC or 4 mA with nothing touching the tension sensing roller. Calibration weight percentage is 25% of full scale. The TA1 is running normally when the status LED is showing a solid green. If it is not staying on and is blinking, refer to the list of blink sequences indicating errors.
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TROUBLESHOOTING Normal Operation = Solid Green 1 BLINK = No Calibration Performed Action Required: Perform Calibration. TA1 is not factory calibrated. A calibration must be performed at the customers site. Each calibration is specific to the installation configuration. If using CAL B – a separate calibration must be performed. 2 BLINKS = Outside Cal Range Once calibrated the TA1 will indicate an over range or under range condition by setting the error code to ‘Outside Cal Range’...
TROUBLESHOOTING 4 BLINKS = Excitation Failure or Wiring Error Action Required: Check for shorts in the transducer / load cell wiring. If the transducers need trouble shooting – contact tech support for assistance. 5 BLINKS = DAC/ADC Internal Failure Action Required: Contact DFE for replacement.
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C O N T R O L S P E C I A L I S T S 307 Pickering Rd, Rochester, NH 03867 USA Phone: (603) 332-6150 • FAX: (603) 332-3758 • Email: info@dfe.com • Website: www.dfe.com RoHS MADE IN USA COMPLIANT To view or download the TA1 Instruction Manual go to:...
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