Magneti Marelli BAT2000 User Manual

Battery & electrical tester with printer

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Battery & Electrical Tester with Printer BAT2000
User's Manual
007950007120
Magneti Marelli Aftermarket Spółka z.o.o.
Plac Pod Lipami 5, 40-476 Katowice
Tel: + 48 (032) 6036107, Fax: + 48 (032) 603-61-08
e-mail:
checkstar@magnetimarelli.com
www.magnetimarelli-checkstar.pl

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Summary of Contents for Magneti Marelli BAT2000

  • Page 1 Battery & Electrical Tester with Printer BAT2000 User’s Manual 007950007120 Magneti Marelli Aftermarket Spółka z.o.o. Plac Pod Lipami 5, 40-476 Katowice Tel: + 48 (032) 6036107, Fax: + 48 (032) 603-61-08 e-mail: checkstar@magnetimarelli.com www.magnetimarelli-checkstar.pl...
  • Page 2 TEST PROCEDURES/ OPERATING INSTRUCTIONS IMPORTANT: 1. For testing 6 and 12 volt batteries, and 12 and 24 volt charging systems. (ONLY 12 volt for START & STOP battery test)
  • Page 3 2. Suggested operation range 32°F(0°C) 122°F(50°C) in ambient temperature. ○, Temperature Sensor ○, Printer ○, Display ○, Directional Keys ○, USB Port ○, Voltmeter Jack ○, AMP Clamp Jack...
  • Page 4: Personal Safety Precautions

    WARNING: Pursuant to California Proposition 65, this product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. Working in the vicinity of a lead acid battery is dangerous.
  • Page 5: Preparing To Test

    Wear safety glasses and protective clothing. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least ten minutes and get medical attention immediately. NEVER smoke or allow a spark or flame in vicinity of battery or engine.
  • Page 6: Operation And Use

    Inspect the battery for cracked or broken case or cover. If battery is damaged, do not use tester. If the battery is not sealed maintenance free, add distilled water in each cell until battery acid reaches level specified by the manufacturer. This helps purge excessive gas from cells.
  • Page 7: Before Test

    BAT2000 Backside BEFORE TEST 1. Before you test a battery in a vehicle, turn off the ignition, all accessories and loads. Close all the vehicle doors and the trunk lid. 2. Make sure you have put 4pcs 1.5V batteries into the battery chamber.
  • Page 8 the tester is connected to a vehicle battery. 3. Make sure the battery terminals are clean. Wire brush them if necessary. Clamp the black load lead to the vehicle negative battery terminal. Clamp the red load lead to the vehicle positive battery terminal.
  • Page 9 START-STOP BATTERY TEST 1. Press the ◄ ► key to select START-STOP Test. In this stage, you will find the 3 START-STOP tests for selection. XX.XX V START-STOP BATTERY TEST SYSTEM TEST 2. Press the ◄ ► key to select battery type: a.
  • Page 10 5. Press the◄ ► key to confirm the location of the battery if a surface charge is detected, follow the tester ‘s introductions to remove the surface charge. TESTING 6. Testing battery. 7. Aim “Temperature Measurement sensor” 2.5cm POINT TO BATTERY (1 inch) from the top or sides PRESS ENTER of the battery case and press...
  • Page 11 to be recharged. RECHARGE & RETEST RECHARGE & Battery is discharged, the RETEST battery condition cannot be XX.XXV XXXX SAE determined until it is fully charged. Recharge & retest the battery. BAD & REPLACE BAD & REPLACE The battery will not hold a XX.XXV XXXX SAE charge.
  • Page 12: Memory Full

    LOAD ERROR LOAD ERROR The tested battery is bigger than 3000 SAE (CCA) or the connection is not established. Check the capacity of the battery & make sure the clamps are properly connected. 24V SYSTEM PRINTING To print a 24V system test result, PRINT 24V SYSTEM user must save the test result RESULT?
  • Page 13: Memory Error

    MEMORY ERROR MEMORY ERROR BAT2000 is unable to save the REFER TO MANUAL test result due to the memory PRESS ENTER error. Please execute the CLEAR MEMORY function, the stored test data will be deleted. BATTERY TEST 1. Press the ◄ ► key to select Battery Test. In this...
  • Page 14 3. Press the ◄ ► key to select SELECT RATING battery rating:SAE (CCA), EN, IEC or DIN. Press «ENTER» to confirm choice. 4. Press the ◄ ► key to input the battery capacity: • SAE (CCA):40~3,000 • EN:40~2,830 SET CAPACITY •...
  • Page 15 distance from the battery, under hood conditions, and cabinet temperature. 8. When the test is completed, the display shows the results as following. {Press the◄ ► key to select: Temperature, SOH (STATE OF HEALTH), and SOC (STATE OF CHARGE)}. GOOD & PASS The battery is good and capable GOOD &...
  • Page 16 The battery will not hold a BAD & REPLACE charge. It should be replaced XX.XXV XXXX SAE immediately. BAD CELL & REPLACE BAD CELL & REPLACE The battery has at least one cell XX.XXV XXXX SAE short circuit. It should be replaced immediately.
  • Page 17 PC through the SYNC. MEMORY ERROR MEMORY ERROR BAT2000 is unable to save the REFER TO MANUAL test result due to the memory PRESS ENTER error. Please execute the CLEAR MEMORY function, the stored test data will be deleted.
  • Page 18 screen. 2. Turn off all vehicle accessory loads such as light, air TURN OFF LOADS conditioning, radio, etc. START ENGINE before starting the engine. 3. When the engine is started, one of the three results will be displayed along with the actual measured result.
  • Page 19 4. If the cranking voltage is PRESS ENTER FOR normal, press «ENTER» to =CHARGING TEST= begin charging system test. 5. Press the «ENTER» key, you MAKE SURE ALL will view following LOADS ARE OFF screen. 6. Press the «ENTER» key, one of the three results will be displayed along with the actual reading measured.
  • Page 20 cable and retest. If the belts and connections are in good condition, replace the alternator CHARGING SYSTEM NORMAL WHEN TEST AT IDLE The system is showing normal ALT. IDLE VOLTS output from the alternator, no XX.XXV NORMAL problem is detected. HIGH CHARGING VOLTS WHEN TEST AT IDLE The voltage output from the ALT.
  • Page 21 7. Following charging TURN ON LOADS system at idle, press «ENTER» AND PRESS ENTER for the charging system with accessory loads. Turn on the heater blower to high, high beam headlights, and rear defogger (If equipped). Do not use cyclical loads such as air conditioning or windshield wipers.
  • Page 22 One or more diodes in the RIPPLE DETECTED alternator XX.XXV HIGH functioning or there is stator damage. Check to ensure the alternator mounting is affixed securely and that the belts are in good shape and functioning properly. If the mounting and belts are good, replace the alternator.
  • Page 23 the belts and retest. Check the connections from the alternator to the battery. If the connection is loose or heavily corroded, clean or replace the cable and retest. If the belts and connections are in good working condition, replace the alternator. CHARGING SYSTEM NORMAL WHEN TEST WITH ACC.
  • Page 24 issues, replace regulator. Since most alternators have the regulator built-in, this will require you to replace the alternator. SETTING AND INFORMATION RETRIEVAL LANGUAGE SELECT 1. Hook the tester up to a battery. 2. The tester defaults to the BATTERY TEST display. Press the directional keys to get to the LANGUAGE SELECT display.
  • Page 25: Adjust The Display Brightness

    4. Press ENTER and the display will show the ADJUST MONTH. Press the directional keys to change the setting. 5. Press ENTER and the display will show the ADJUST DAY. Press the directional keys to change the setting. 6. Press ENTER and the display will show the ADJUST HOUR.
  • Page 26 PC NAVIGATION GUIDE Each BAT2000 comes with a CD, including the driver of the software installation and its user guide. You can follow the instruction to install the specific software for the diverse demand.

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