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Banlaw ResTrack™ Advanced Controller
Thank you for purchasing this high quality Banlaw product. Please read through and understand
the information in this Product Data Sheet BEFORE installation or operation of the product to
avoid potential health safety and environment (HS&E) risks or property damage.
1. PRODUCT DESCRIPTION
The Banlaw ResTrack™ Advanced Controller provides both the control and the data that will ensure your
optimal use of resources and identify asset liquid-cost profiles. While the controller may be used for a range
of industrial liquids, this document willin the main, refer to hydrocarbon fuels.
The Advanced Controller is the key device to manage fluid resources.
ResTrack™ software and with a range of options to control and measure fluid from delivery to storage and
then from storage to dispensing to vehicles or other items of plant.
The ResTrack software collects and stores data on all aspects of fluid receival and usage, these liquid
movements are called transactions. This data can be used for:
•
Accounts
•
Purchasing
•
Management
•
Stock Control
•
Maintenance
The data will improve productivity by reducing fluid loss, reducing fluid contamination and leading to more
efficient and safer resource management outcomes with accurate reconciliation of fluid assets.
Doc ID: PRH-FMG-21
Banlaw Fuel Management
Figure 1: Advanced Controller
Version: 1.0
Please ensure you have the latest version of this document.
PRODUCT DATA SHEET
BFTAC Series
Supervised by the Banlaw
Page 1 of 20
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Summary of Contents for BANLAW ResTrack BFTAC Series
- Page 1 Figure 1: Advanced Controller 1. PRODUCT DESCRIPTION The Banlaw ResTrack™ Advanced Controller provides both the control and the data that will ensure your optimal use of resources and identify asset liquid-cost profiles. While the controller may be used for a range of industrial liquids, this document willin the main, refer to hydrocarbon fuels.
- Page 2 The ResTrack Advanced Controller is ruggedly constructed for use in mining and other harsh industrial environments. The Controller unit may be mounted on a Banlaw Depot pedestal (BFTE series) or on other infrastructure (see Figure 3). For security, the stainless-steel cabinet door-latch may be locked with an 8 mm shackle padlock.
- Page 3 The Advanced Controller is an intelligent fluid tracking unit. It is typically installed at each refuelling facility and/or storage area. It ensures the following functions to the Banlaw ResTrack system: •...
- Page 4 Figure 4: Banlaw ResTrack™ Cabinet – Typical configuration The ResTrack Controller has an industrial PC at the core. Figure 5 illustrates where important connectors are located on that PC. Figure 5: Banlaw ResTrack™ Controller industrial PC top and bottom connector view Doc ID: PRH-FMG-21 Version: 1.0 Page 4 of 20 Please ensure you have the latest version of this document.
- Page 5 BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER Figure 6: Advanced Controller Naming Convention and Example Plate showing Options “1342” BFTAC Options: Controller wired to Australian standards and Banlaw’s Advanced Controllers are 1. AUSTRALIA practice configured using reputable AS/NZS 3000:2018 COUNTRY...
- Page 6 Ethernet, 3G/4G, Wi-Fi connectivity options for VPN cloud or local communications and configurable alarms and alerts by email. The safe installation and subsequent operation of a Banlaw product rely on the completion of all necessary “due diligences” for the assessment of the Banlaw product(s) being suitable for the intended application(s).
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Page 7: Product Specifications
BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER 2. PRODUCT SPECIFICATIONS BANLAW ADVANCED CONTROLLER Operating System Windows Wi-Fi b/g/n 1T1R (max. 150Mbps throughput) with WDS Wi-Fi support. Security: WEP, WPA/WPA2 or Radius server (TKIP/AES) Mode: 3G/4G, with 3 Bands available: Mobile Telecommunications... -
Page 8: Pre-Installation Guidelines
Avoid over-tightening. Pre-Installation Guidelines The Pre-Install guide is available as an organisational tool to aid a complete installation of a Banlaw Advanced Controller. The Advanced Controller is in essence a computer that is connected to your fuel delivery and dispensing hardware. -
Page 9: Installation Procedure
Affix all the mechanical and electrical components only after all isolation procedures are complete. • Attach all cabling as per Banlaw Electrical diagrams. Note that the outputs power for pulsers from the FTP card inside the Advanced Controller cabinet will only output 24V. Check the specification of the selected pulsers you are using to ensure no damage is caused by incorrect voltages. - Page 10 BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER Commissioning The commissioning process comprises of in depth system documentation and procedures that are mentioned in this document but are just in guide form. The commissioning process of the Advanced Controller is as follows. It is meant for systems that have passed all installation checks and are in an energised state.
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Page 11: Principles Of Operation
The ResTrack system itself can be fully “automated” and requires no manual operation or manipulation. Whether using a Banlaw ResTrack Advanced Controller system or a Banlaw classic depot, the installation of the Advanced Controller requires no change to the normal operating procedure of the dry-break and splash- fill refuelling system (i.e. -
Page 12: Step Instruction
The following process illustrates a typical operating sequence for an AUTOMATIC fuel dispensing transaction refuelling a unit with Auto-ID Drybreak (heavy-vehicles) and/or the Splash-Fill (light-vehicles) the Banlaw ResTrack Advanced Controller. Equipment that is damaged, leaking or otherwise unfit for operation must not be used, but must instead be replaced or repaired prior to use of a diesel refuelling system. - Page 13 The following process illustrates a typical operating sequence for an FUEL DELIVERY fuel transaction using the Banlaw ResTrack™ Advanced Controller. Equipment that is damaged, leaking or otherwise unfit for operation must not be used. Maintenance should be carried out to replace or repair faulty parts prior to use of a diesel refuelling system.
- Page 14 BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER Figure 11: Manual Delivery Screen – Step 2 Select the correct nozzle number then the “NEXT” button. Figure 12: Manual Delivery Screen – Step 3 The transaction has now started. Open the fuel valves and turn the pumps on to complete the delivery. The flow can be monitored on the Transaction Status screen Figure 13: Manual Delivery Screen –...
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Page 15: Maintenance And Spare Parts
• Any attempt is made to repair/service a product deemed as non-serviceable by Banlaw. • Products are subjected to abuse, tampering, neglect, or improper operation and maintenance. • As per the terms and conditions of Banlaw product warranty – refer Section 8. To maintain the safety, performance and reliability of Banlaw products: •... -
Page 16: Preventative Maintenance
Advanced Controller. Other fuel and lubricant storage assets onsite can also be managed via a Banlaw SLA for peace of mind. Clients with an SLA can focus on their core business activities and allow experienced Banlaw technicians and engineers to help keep such infrastructure operating at optimum safety, performance and reliability. -
Page 17: Troubleshooting
BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER 6. TROUBLESHOOTING This section provides troubleshooting recommendations for the Advanced Controller system and its components when installed, operated and maintained in accordance with Banlaw guidelines. ADVANCED CONTROLLER TROUBLESHOOTING GUIDE ISSUE MEANING CHECKS SOLUTION... - Page 18 BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER ADVANCED CONTROLLER TROUBLESHOOTING GUIDE ISSUE MEANING CHECKS SOLUTION Nozzle won't lock into Nozzle /holster not clean. Check the nozzle/holster is Clean / repair / replace holster or receiver Nozzle body can be loose.
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Page 19: Product Recycling And Disposal
Banlaw values and supports the sustainable use of resources, and the safe, responsible and proper disposal or recycling of all materials within its products. For a description of the principal materials within the Banlaw Advanced Controller system, please refer to Section 1. - Page 20 BANLAW PRODUCT DATA SHEET RESTRACK ADVANCED CONTROLLER Liquid Asset Intelligence Website – www.banlaw.com Doc ID: PRH-FMG-21 Version: 1.0 Page 20 of 20 Please ensure you have the latest version of this document.
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