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CaptiveAire TANK Installation, Operation And Maintenance Manual

Fire suppression extinguishing system
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Model TANK Fire Suppression Extinguishing System
Installation, Operation, and Maintenance Manual
TANK Fire Suppression Extinguishing System Typical Hood End Cabinet Installation
RECEIVING AND INSPECTION
Check for any signs of damage upon receipt, and if found, report it immediately to the carrier.
Check that all items are accounted for and free of damage.
WARNING!!
The TANK Fire Suppression extinguishing system unit is to be installed, inspected, recharged
and maintained in accordance with NFPA 17A, NFPA 96, and the National Fire Code of Canada
as applicable.
Installation and maintenance of the TANK Fire Suppression extinguishing system must be
performed in accordance with this manual by a factory trained and authorized distributor.
Improper installation poses serious risk of injury due to electric shock and other potential
hazards. Read this manual thoroughly before installing or servicing this equipment. ALWAYS
disconnect power prior to working on equipment.
Save these instructions. This document is the property of the owner of this equipment and is required
for future maintenance. Leave this document with the owner when installation or service is complete.
Part No. A0029342
August 2021 Rev 13

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Summary of Contents for CaptiveAire TANK

  • Page 1 Check that all items are accounted for and free of damage. WARNING!! The TANK Fire Suppression extinguishing system unit is to be installed, inspected, recharged and maintained in accordance with NFPA 17A, NFPA 96, and the National Fire Code of Canada as applicable.

  • Page 3: Table Of Contents

    Discharge Adapter ..............7 Preparing System for Test ..........58 Nozzles ................. 8 Connecting Service Test Tank to the System ....58 Primary Actuator Kit (PAK) ........... 8 Test Procedure ..............59 Secondary Valve Actuator (SVA) and Hose ......9 Disconnecting Service Tank/Re-arming System .....

  • Page 4: Warranty

    The Tank Fire Suppression system is ETL Listed in accordance with ANSI/CAN/UL/ULC 300, ULCORD- C1254.6. The microprocessor-based control board is ETL Listed to UL Standard 864 and CAN/ULC-S527-11. The Tank Fire Suppression system is acceptable for use in New York City, and is approved per FDNY COA #5870. System Overview The Tank Fire Suppression extinguishing system provides fire protection for commercial cooking appliances and ventilation.

  • Page 5: Components

    COMPONENTS The following section lists the major components used in the TANK Fire Suppression extinguishing system. Figure 1 - Shipping/Test View 1. Unit is shown in Shipping/Test Position 2. Tank Straps 3. Tank Mounting Bracket (Secured to cabinet with rivets) 4.

  • Page 6: Cylinder Assembly

    (optional for secondary cylinders). Each cylinder assembly is factory-filled with TANK liquid fire suppressant and pressurized to 200 PSIG (1379 kPA) at 70°F (21°C). Each cylinder supports up to 5 nozzles for a total of 20 flow points.

  • Page 7: Cylinder And Actuator Bracket

    Figure 4 - Cylinder and Actuator Bracket Discharge Adapter The discharge adapter (p/n WK-283952-000) is used to connect the TANK Fire Suppression cylinder valve outlet to the agent distribution pipe network. The 1/2-inch NPT internal thread of the discharge adapter outlet is connected to the supply line via an elbow and adapter.

  • Page 8: Nozzles

    Nozzles The nozzle (p/n 3070-3/8H-SS10) is a 4 flow nozzle and is used for plenum, duct, and dedicated appliance coverage (e.g., salamanders, upright broilers, chain broilers, and appliance with upright obstructions). The nozzles include a cap (p/n 3074-1-1). The cap prevents contamination from entering the pipe network and is designed to pop-off upon system discharge, allowing the agent to flow to the protected hazard area.

  • Page 9: Secondary Valve Actuator (Sva) And Hose

    Secondary Valve Actuator (SVA) and Hose A Secondary Valve Actuator (SVA) (p/n 87-120042-001) is installed on each secondary cylinder assembly to pneumatically open the cylinder valve(s). The SVA has 1/8” NPT inlet and outlet ports for connection to the system actuation line via the SVA hose. All secondary hoses require a 1” minimum bend radius. The SVA includes a spring-loaded locking pin that locks the actuator piston in the discharge position, ensuring complete discharge of the cylinder contents.

  • Page 10: Gas Shut-Off Valves

    Electric gas shut-off valves are used to shut down the flow of fuel gas to the kitchen appliances upon actuation of the TANK Fire Suppression system. An energized solenoid is used to hold the gas valve in the open position. The solenoid closes the valve when de-energized via the output relay of the control panel.

  • Page 11: Installation

    INSTALLATION The extinguishing system consists of pressurized agent storage cylinders, agent distribution piping, valve actuators, supervisory pressure switches, and agent discharge nozzles. All primary components and piping are factory-installed. Systems may be comprised of single or multiple cylinders depending on the size and configuration of the protected hazards.

  • Page 12: Primary And Secondary Actuator Installation

    Primary and Secondary Actuator Installation WARNING! Do not complete PAK or secondary valve actuator installation until system test and commissioning are complete. The cylinder bracket includes a platform for securing a primary actuator kit or secondary valve actuator during shipping and maintenance procedures. The system actuators must be in the ship/test position for all commissioning and test procedures.

  • Page 13: Secondary Valve Actuator

    WARNING! Installation of the primary actuator hose is the FINAL step performed. Connecting this hose earlier may result in accidental system discharge. Refer to “Start-up/Test Procedure” on page 58 for the testing and commissioning procedure. When inspecting the primary actuator hose, replace O-ring (p/n 19020). The primary and secondary actuation hoses cannot be interchanged.

  • Page 14: Supervisory Pressure Switch

    Supervisory Pressure Switch A supervisory pressure switch will always be located on the primary cylinder by the Primary Actuator Kit (PAK). For secondary cylinders, this is an optional component that may be added on. For primary cylinders, the pressure switch is mounted on the primary actuator kit. For all secondary cylinders, the pressure switch is mounted on the Schrader fitting on the cylinder valve.

  • Page 15: Duct And Plenum Protection

    The TANK Fire Suppression extinguishing system for duct and plenum coverage can be provided by independent fire suppression tanks and piping or integrated with the fire suppression tanks and piping used for protection of the appliances. Max of 5 nozzles per TANK for duct and plenum coverage only. Plenum Protection The nozzle (p/n 3070-3/8H-SS10) is used to protect plenum areas in both single bank and V-bank plenum configurations.

  • Page 16: Duct Protection

    Figure 17 - Dual V-Bank Filter Plenum SIDE VIEW TOP VIEW *Isolated Plenum Place for Clarity *Isolated Plenum Place for Clarity 4' Max Plenum Plenum Nozzle Nozzle Height 10' Max Filter Filter 0-6" Plenum Nozzle 4' Max Duct Protection The nozzle (p/n 3070-3/8H-SS10) is used for the protection of exhaust ductwork and can protect any duct cross-section type (e.g.
  • Page 17 Nozzles must be installed from 0" to 6" into the protected area of the duct. When more than one nozzle is required (modular protection), each nozzle must be located at the center of its protected module area. Additional nozzles are not required for changes in direction*. Duct obstructions and common ductwork must be protected in accordance with this manual, NFPA 17A and NFPA 96.

  • Page 18: Ventilation Exhaust And Dampers

    Ventilation Exhaust and Dampers The TANK Fire Suppression extinguishing system can be used with the exhaust fan either on or off when the system is discharged. It is recommended that the exhaust fan remain on at the time of discharge to aid in the removal of smoke, gases, and other airborne materials from the hazard area in the event of a fire.

  • Page 19: Appliance Protection

    Dedicated appliance protection utilizes a nozzle, or nozzles, for protection of an individual appliance. Overlapping, dedicated appliance, plenum, and duct protection may be incorporated in a single pipe network on the TANK Fire Suppression extinguishing system, as long as the number of nozzles per tank does not exceed five.

  • Page 20: Appliance Coverage

    It is important to note that the cooking surface (area requiring protection) is different than the total appliance size. Table 3 - Standard Overlapping Protection 5 nozzles per tank (20 flow points), 36” nozzle spacing Maximum Depth of...

  • Page 21: Coverage Exceptions

    Coverage Exceptions Table 4 - Overlapping Protection 4 nozzles per tank (20 flow points), 30” nozzle spacing Maximum Depth of Maximum Length of Maximum Height Hazard Fuel Source Cooking Surfaces Cooking Surfaces of Fuel Deep Fat/Industrial Fryer (with or Gas or Electric 34”...
  • Page 22 Refer to Table 3 on page 20. • Shelves or obstructions greater than 6” and up to 12” require 4 nozzles per tank, 36” nozzle spacing. • Shelves exactly at 12” depth require 35” distance from nozzle tip to cooking surface. Shelves less than 12”...

  • Page 23: Overlapping Protection

    Exceptions to standard overlapping protection: • Large/Industrial fryers over 14” wide, 4 nozzles at 30” nozzle spacing per tank. • Woks larger than 24 inch diameter, 4 nozzles at 30” spacing per tank.
  • Page 24 Group Protection Example 1 – Appliance line separated by unprotected space. End nozzles must be located 12” or less (horizontally) from the end of the hazard zone. Standard overlapping nozzles must be spaced no further than the maximum allowed interval 36” on center. Refer to “Coverage Exceptions”...
  • Page 25 Example 2 – Appliance lines with overlapping nozzles at different heights Figure 24 - Example 2 Overlapping Hazard Zone 12” 12” 12” 12” ZONE 1 ZONE 2 A. Zone 1 Overlapping Nozzle Spacing C. Zone 2 Overlapping Nozzle Spacing B. Zone 1 Overlapping Nozzle Height D.

  • Page 26: Upright Broiler/Salamander Protection

    Upright Broiler/Salamander Protection Upright broilers, chain broilers, and cheesemelters have specific coverage requirements. Unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover the internal hazard posed by these appliances, a nozzle must be placed at the opening and aimed at the opposite rear corner of the appliance.

  • Page 27: Appliance With Shelf

    Appliance with Shelf Appliance top cooking equipment are available with multiple burner assemblies. Some appliances are equipped with shelving behind the appliance for additional storage. Figure 26 illustrates the shelf cannot overhang the appliance more than 10-12” from the back of the hazard zone. All dimensions fixed unless otherwise noted (e.g., min/max).

  • Page 28: Wok Protection

    Wok Protection Nozzle for Wok protection must be located within 12” from the left or right of the Wok and 15” from the front or back of the Wok. The Wok diameter range for protection is 11” to 24” diameter. 1.

  • Page 29: Large Wok Protection

    Nozzle for Wok protection must be located within 12” from the left or right of the Wok and 15” from the front or back of the Wok. The Wok diameter range for protection is 30” diameter. 4 nozzles per tank, 30” nozzle spacing 1.

  • Page 30: Appliance With Upright Obstruction

    Appliance with Upright Obstruction Salamanders/Cheesemelters have specific coverage requirements, unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover the internal hazard posed by these appliances, a nozzle must be placed at the opening and aimed to the opposite rear corner of the appliance.

  • Page 31: Appliance With Overhead Salamander

    Appliance with Overhead Salamander The following Salamander/Cheesemelter example does not require overlapping protection. Unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover the internal hazard posed by these appliances, a nozzle must be placed at the opening and aimed to the opposite rear corner of the appliance.

  • Page 32: Pizza Ovens

    Pizza Ovens Pizza ovens have specific coverage requirements, unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking area and only have a small opening in the face or end of the appliance. When installing the appliance, make sure the nozzle does not obstruct cooking operations. To cover the internal hazard posed by these appliances, a nozzle must be placed at the opening and aimed to the opposite rear corner of the appliance.
  • Page 33 Figure 32 - Double Stack Pizza Oven 1. Nozzle (p/n 3070-3/8H-SS10) 2. Conveyor Opening Figure 33 - Triple Stack Pizza Oven 1. Nozzle (p/n 3070-3/8H-SS10) 3. Additional drop for third nozzle. No more than two nozzles are allowed per drop. tt 2.

  • Page 34: Agent Distribution Piping

    The supply line is defined as the run of all pipe and fittings from the tank outlet to the last branch line, including fittings at the start of all branch lines. All branch lines start at the outlet of the applicable supply line fitting and do not include the supply tee.

  • Page 35: Single Cylinder Nozzle And Piping Parameters

    4. Maximum 6 ft vertical rise of supply line above cylinder outlet. 5. Minimum 7 ft. of supply line to first overlapping nozzle. 6. If hoods are piped to the same TANK, the sum of piping between hoods plus distance to first overlapping nozzle should NOT exceed 42 feet.

  • Page 36: Nozzle Installation

    NOTE: The TANK Fire Suppression extinguishing system design must be reviewed if any hazard changes have been made, including (but not limited to): appliance type, appliance sizes, appliance location, factory pre-piping or nozzles, plenum size or configuration, and duct size or configuration.

  • Page 37: Gas Shut-Off Valves

    Gas Shut-Off Valves The electric gas valve is held open in the energized state, and closes when de-energized via the output relay of the control panel. A listed manual reset relay is required to ensure manual reset prior to fuel being restored in accordance to NFPA17A.

  • Page 38: Fire Protection System Firestat

    Fire Protection System Firestat The Firestat is a device installed in the riser of the hood, at the duct connection, that measures temperature. The standard temperature setting is 360°F. Depending on heat produced by appliance, a higher rated temperature Firestat will be required. If a temperature higher than the setpoint is sensed, the Firestat contacts will close and energize the electrical control board.
  • Page 39 Figure 36 - Firestat Details Hood Riser Location Downstream Duct Protection Firestat Components 1. Hood Riser Firestat • Fenwal Part Number - 12-F28021-32144-OT-360 - Normally Open, Close on Rise @ 360°F • Fenwal Part Number - 12-H28021-12144-OT-600 - Normally Open, Close on Rise @ 600°F 2.

  • Page 40: Hood Riser Sensor Replacement

    Hood Riser Sensor Replacement The following instructions are for replacing a hood duct stat or fire stat located in the riser. NOTE: Make sure the fire system is deactivated and all controls are powered down before servicing the unit. Service should only be performed by trained personnel. 1.

  • Page 41: Fire Protection Manual Actuation Device

    Fire Protection Manual Actuation Device Figure 38 - Activation Device The push/pull station (Figure 38) is a remote manual actuation device to activate the fire system. This remote manual actuation device (push/pull station) contains one set of normally open contacts and mounts to any standard single gang junction box.

  • Page 42: Battery Backup

    Battery Backup Important!! The battery backup system requires that the batteries be changed every 2 years, from the date of fire system commissioning, maximum. Failure to do this will result in a void in product reliability and may cause severe damage to facility due to loss of fire protection. Figure 40 - Battery Backup The fire protection system contains a battery backup.

  • Page 43: Fire Protection System Printed Circuit Board

    Fire Protection System Printed Circuit Board The fire protection system printed circuit board (PCBCORE) is a microprocessor-based controller that provides all the necessary monitoring, timing, and supervision functions required for the reliable operation of the fire system. Under normal conditions, the “Fire System Activated” light is flashing one brief flash every 3 seconds, indicating the system is armed and ready.
  • Page 44 Connector Descriptions Note: Some connections may not be used dependent on system configurations. Connector J1 contains battery pack connections for battery charging and monitoring. Pin 1 – Battery Positive Pin 2 – Battery Negative Connector J2 contains Supervised Sensor Loop connections Pin 1 –...
  • Page 45 Connector J5 and J6 is for RJ-45 connections These two connections are for the Modbus Network. This network may be used by non-fire system related equipment to monitor operating conditions of the electrical (PCBCORE) board. Connector J7 Interlock Network connections Pin 1 –...

  • Page 46: Electrical

    ELECTRICAL WARNING!! Disconnect power before installing or servicing control. High voltage electrical input is needed for this equipment. A qualified electrician should perform this work. Before connecting power to the control package, read and understand the entire section of this document. As-built wiring diagrams are furnished with each control package from the factory and are either attached to the door of the unit or provided with the paperwork packet.

  • Page 47: Wire Ampacity Rating

    Wire Ampacity Rating The load current rating and the over-current protection for conductor types shall not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied. Refer to Table 11.

  • Page 48: Fire Group

    Fire Group Fire Groups are for the purpose of using multiple CORE controlled fire systems and grouping specific fire systems together. This will allow the user the ability to assign different zones for independent activation. In order to set a fire group, you will need to set the CORE board DIP switches as shown in Table 13: Table 13 - Fire Group DIP Switch Position Fire Group Number Open...

  • Page 49: Fire Protection System Supervised Loops

    Fire Protection System Supervised Loops The supervised loops are integral to proper operation and activation of the Fire Protection System. All systems have two supervised loops; each loop consists of two conductors, one positive and one negative. One loop is dedicated to all sensors, while the other is dedicated to all manual actuation devices (push/pull stations).

  • Page 50: Operation

    (push/pull station) is pushed, an electric signal is sent to the tank-based fire protection release solenoid via the fire alarm control panel releasing circuit. The electric release solenoid is energized, allowing pressurization of the pneumatic actuator(s).

  • Page 51: Reset Overview

    3. Press the “Push To Reset Fire System” button. 4. Reset the pneumatic actuators (PKA, SVA), refer to “Disconnecting Service Tank/Re-arming System” on page 60. Note: The firestat must be cool, and the remote manual actuation device (push/pull station) must be reset for this button to work.
  • Page 52 When a building fire alarm system is present, the fire alarm control panel must be connected in accordance with the NFPA 72 such that the actuation of the TANK Fire Suppression extinguishing system also activates the fire alarm. Reference the applicable control panel manual for wiring and compatibility.

  • Page 53: Troubleshooting

    TROUBLESHOOTING Table 15 lists out causes and corrective actions for possible problems with the system. Review this list prior to consulting the manufacturer. Table 15 - Fire Protection System Troubleshooting Problem Potential Cause Corrective Action Broken supply fan belt Replace fan belt. Exhaust Fan is On and Supply Fire system distributor must arm Fan will not Start...

  • Page 54: Appliance Shutdown In Fault Conditions

    Appliance Shutdown in Fault Conditions The Fire Protection System is equipped to shut down the appliances if a fault condition is present. Table 16 shows which fault condition affects the appliances’ fuel and power sources, alarm muting, and local trouble relay. Table 16 - Appliance Fault Conditions Shut Down Shunt Trip Mute Local...

  • Page 55: Supervised Loop Wiring Troubleshooting

    Supervised Loop Wiring Troubleshooting NOTE: Place the panel in test mode during diagnostic testing. Prior to troubleshooting, verify all CORE power supplies are set to 27.5 volts. Check all supervised loop connections. Verify wiring is properly connected and secure. If any of the “Normal Operating Voltages” are out of range, there is an issue with that loop or associated components/wiring.

  • Page 56: Dip Switch Settings

    DIP Switch Settings When set from the factory (Figure 48), switches 1, 5, and 8 are in the Closed (On) positions. Switch 2, 3, 4, 6, 7 are in the Open (Off) position. This should be considered the default positions and should not be changed.

  • Page 57: Typical Dip Switch Arrangement

    Typical DIP Switch Arrangement Only One Fire Protection System Panel on the network: Core Board # DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 #1 (Hood Master) Closed Open Open Open Closed Open Open Closed...

  • Page 58: Inspection And Test

    INSPECTION AND TEST Once installation has been completed, the TANK Fire Suppression system must be checked for proper installation and operation before it can be put into service. Start-up/Test Procedure Preparing System for Test 1. Verify that all solenoid wires are secured and not touching hood.

  • Page 59: Test Procedure

    Test Procedure 1. Verify nozzle caps are in place. 2. Remove hood filters. This will expose the Firestat(s) and the duct and plenum drops. 3. Place testing balloons over all nozzles (appliance, duct, and plenum). 4. Turn the Nitrogen Service Cylinder on to pressurize the system. CAUTION!: Supplied Nitrogen Pressure Must be 25 psig Minimum to 350 psig Maximum.

  • Page 60: Disconnecting Service Tank/Re-Arming System

    Disconnecting Service Tank/Re-arming System 1. Relieve pressure in the primary actuator hose by slowly disconnecting the 1/4” refrigerant test hose from the Nitrogen Service Cylinder. 2. Relieve pressure in the actuation line by slowly disconnecting the 1/4” refrigerant test hose from the PAK service port, as well as removing the 1/4”...

  • Page 61: Maintenance

    This chapter contains the inspection and maintenance instructions for the TANK Fire Suppression extinguishing system. These procedures must be performed in accordance with NFPA 17A and the National Fire Code of Canada as applicable.

  • Page 62: Every Six Months (Authorized Distributor)

    Every Six Months (Authorized Distributor) All systems shall be inspected and serviced semi-annually by an authorized distributor. 1. Place the control panel in test mode and ensure there are no supervision faults, refer to “Reset Overview” on page 51. 2. Disconnect the primary actuator hose from primary cylinder. Replace O-ring (P/N 19020). 3.

  • Page 63: Conditional Maintenance

    Conditional Maintenance Replacing A Primary Actuation Kit If a PAK fails to operate during system testing, follow these steps to replace the PAK: 1. Ensure the primary actuation hose is not connected to the primary cylinder or a nitrogen pressure supply system.

  • Page 64: Mobile Kitchen Decommissioning/Commissioning

    2. Disconnect the battery connection from the CORE Board at connector J1 located inside the control package. Alternatively, you may remove the fuse (5 amp blade fuse) from the battery connector kit. 3. Disconnect the PAK and SVA(s) from the tank(s). 4. Place the PAK and SVA(s) in the disconnected position.

  • Page 65: Post-Discharge Maintenance

    Clean up should be completed within 24 hours of any system discharge. TANK Fire Suppression cylinders need to be replaced every 12 years, and after any system discharge. Appliance Cleanup No unusual cleanup procedure is required.

  • Page 66: Flushing The Distribution Pipe Network

    13. Remove containers or hoses from all nozzle location pipe outlets. 14. Remove test cylinders. 15. Connect a nitrogen service tank to system piping service port and blow out the discharge piping to remove all excess water. Disconnect the nitrogen service tank.

  • Page 67: Flushing Procedure With An External Water Supply

    8. Turn off external water supply. 9. Remove containers or hoses from all collection points. 10. Connect a nitrogen service tank to system piping service port and blow out the discharge piping to remove all excess water. Disconnect the nitrogen service tank.

  • Page 68: Removing A Cylinder

    Removing a Cylinder Follow these steps when removing a cylinder: 1. On the primary cylinder, disconnect the hose that connects the PAK with the cylinder. 2. Remove the mounting bolts connecting the PAK to the primary cylinder. Lift the PAK up and place the PAK into the bracket in the ship/test position.

  • Page 69: Depressurizing A Cylinder

    Depressurizing a Cylinder WARNING! Failure to correctly secure the hose could result in death, serious bodily injury, and/or property damage. 1. Secure the cylinder in a chain vice, strap vice, or similar device. 2. Prepare high-pressure discharge hose with a spare nozzle on the end. 3.

  • Page 70: Installing A Cylinder

    Installing a Cylinder All removed cylinders must be replaced with new (fully charged) or properly re-charged cylinders. Follow these steps to install a cylinder: 1. Lubricate a new O-ring with Parker Super O-Lube and install on the discharge adapter. 2. Remove the anti-recoil cap and place the cylinder into position, ensuring a tight seal with the discharge adapter.

  • Page 71: Tank Fire Suppression System Parts

    TANK FIRE SUPPRESSION SYSTEM PARTS Table 19 - System Components Description Part Number A/X Number TFS Cylinder Assembly, Filled & Pressurized 87-300001-001 A0030114 Bracket, TFS Cylinder TFS-UCTANKBRACKET Discharge Adapter WK-283952-000 A0030115 O-Ring for Discharge Adapter WK-108019-000 A0030738 Primary Actuator Kit (PAK)

  • Page 72: Start-Up And Maintenance Documentation

    Start-Up and Maintenance Documentation START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN INSTALLED (Warranty will be void without completion of this form) Job Information Job Name Service Company Address Address City City State State Phone Number Phone Number Fax Number Fax Number Contact...

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