Lucent Technologies Galaxy Power System 4804AP H569-450 Table of Contents 1 Introduction GPS 4804AP 1 - 1 Customer Assistance Contacts 1 - 4 Customer Training 1 - 4 Customer Service 1 - 4 Technical Support 1 - 4 Product Repair and Return...
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Lucent Technologies Galaxy Power System 4804AP H569-450 4 Rectifiers 596A 4 - 1 Front Panel Display 4 - 2 Power Switch 4 - 2 Status Indicators 4 - 2 Current Display 4 - 2 Lamp Test 4 - 2 Illustration...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Function 8 - 1 Alarm Board 8 - 1 BLJ Terminal Board 8 - 2 Millennium Systems 8 - 2 Vector Systems 8 - 2 Bay Interface Card 8 - 2 Millennium Systems...
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Lucent Technologies Galaxy Power System 4804AP H569-450 596 Rectifiers (48V, 50A) 11 - 10 Illustrations 11 - 10 AC Cable Routing 11 - 10 Completing the AC Connection 11 - 11 Addition of Second Rectifier Shelf at Site 11 - 13...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Testing the BD Alarm and High Voltage Shutdown 11 - 53 Galaxy Millennium Controller System Alarm Test 11 - 54 Connecting to Load 11 - 54 12 Maintenance and Replacement Requirements 12 - 1...
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Lucent Technologies Galaxy Power System 4804AP H569-450 14 Troubleshooting Millennium Systems Introduction 14 - 1 In This Section 14 - 1 Preparation 14 - 1 Technical Assistance 14 - 1 Troubleshooting Tables 14 - 2 Organization 14 - 2 Table Reference...
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Lucent Technologies Galaxy Power System 4804AP H569-450 List of Figures Figure 1-1: GPS 4804AP Cabinet with Galaxy Millennium Controller (with Battery Stand) 1 - 2 Figure 1-2: GPS 4804AP Cabinet with Galaxy Vector Controller (without Battery Stand) 1 - 3...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 8-2: Required Straps Prior to Replacing a Bay Interface Card (BIC) 8 - 5 Figure 8-3: Battery/DC Distribution Alarm Circuit Pack for GPS 4804AP Power System 8 - 6 Figure 11-1: Footprint (No Battery Stand)
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Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 11-19: LVD (Battery) Panel with 1 x 600A Battery Contactor and 1 x 400A Load Contactor 11 - 31 Figure 11-20: Switch Positions for Controlling Low Voltage Battery Disconnection 11 - 33...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 13-9: Detail of DC Distribution Panel 13 - 11 Figure 13-10: Low Voltage Load Disconnect Contactor Control Switches 13 - 12 4 - List of Figures Issue 1 June 2000...
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Lucent Technologies Galaxy Power System 4804AP H569-450 List of Tables Table 5-A: AC Input Panels 5 - 1 Table 6-A: Battery Connection Panels 6 - 1 Table 7-A: DC Distribution Panels 7 - 1 Table 9-A: Galaxy Power System 4804AP Specifications...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-A: AC Alarms 15 - 3 Table 15-B: Battery Alarms 15 - 4 Table 15-C: Controller Alarms 15 - 5 Table 15-D: Distribution Alarms 15 - 7 Table 15-E: Rectifier Related Alarms...
Lucent Technologies Galaxy Power System 4804AP H569-450 Introduction GPS 4804AP Lucent Technologies developed the Galaxy Power System (GPS) 4804AP to support -48 volt telecommunications powering solutions for Asia Pacific market. The GPS 4804AP combines 50 ampere, fan-cooled, switch mode rectifiers, microprocessor control...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 1-1: GPS 4804AP Cabinet with Galaxy Millennium Controller (with Battery Stand) 1 - 2 Introduction Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Customer Assistance Contacts Customer Training Lucent Technologies offers customer training on this and other power products. For information call 65-240-8680. This number is answered from 8:30 a.m. until 5:30 p.m., Singapore Time, Monday through Friday.
Lucent Technologies Galaxy Power System 4804AP H569-450 System Description Overview Block Diagram A basic block diagram of the Galaxy Power System GPS 4804AP is shown in Figure 2-1. It illustrates the arrangement and interconnections of the system components from the ac input to the dc output.
Lucent Technologies Galaxy Power System 4804AP H569-450 Overview, continued System The power system accepts alternating current from the commercial Components utility or a standby ac power source and rectifies it to produce dc power for the using equipment. The system’s control and alarm functions interact with the rectifiers and the office.
Lucent Technologies Galaxy Power System 4804AP H569-450 Architecture Configuration The GPS 4804AP is available in a single cabinet, shown in Figures 1-1, 1-2 and 2-2. Each cabinet contains ac distribution, dc distribution panels, a battery connection panel, rectifiers, termination points for load circuits, and a system controller.
Lucent Technologies Galaxy Power System 4804AP H569-450 Architecture, continued Figure 2-3: GPS 4804AP Cabinet with Door Open 2 - 4 System Description Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Controllers Introduction The GPS 4804AP is available with the Galaxy Millennium Controller and Galaxy Vector Controller. This section describes the operation of each controller. It also provides detailed information about the features of their front panel keys, LEDs, and displays.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Millennium Controller Design The Galaxy Millennium Controller is equipped with a Basic control board for basic operations and an optional Intelligent control board that provides advanced local and remote monitoring and data acquisition features.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Millennium Controller, continued LEDs Two rows of LEDs show the source and severity of various alarms. An alarm lights one status LED and one or more alarm LEDs. If more than one alarm LED lights, the status LED that lights will indicate the most severe active alarm.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Millennium Controller, continued Pushbutton Keys A group of pushbutton keys to the right of the backlit LCD display provides the primary user interface with the controller. These keys are used singly or in combination to navigate through the controller’s menus.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Vector Controller Design The Galaxy Vector Controller consists of an electronics board and a terminal connection board. The Vector provides a wide range of control and monitoring features and issues appropriate alarms in the event a failure occurs.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Vector Controller, continued LEDs LEDs show the source and severity of various alarms. An alarm lights one status LED and one or more alarm LEDs. If more than one alarm LED lights, the status LED that lights will indicate the most severe active alarm.
Lucent Technologies Galaxy Power System 4804AP H569-450 Galaxy Vector Controller, continued Pushbutton Keys Pushbutton keys around the backlit LCD display provide the primary user interface with the controller. These keys are used singly or in combination to navigate through the controller’s menus.
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Material Controller Product Either a Galaxy Millennium Controller product manual (Select Code Manuals 167-792-180) or Galaxy Vector Controller product manual (Select Code 167-792-112) is furnished with every GPS 4804AP. Refer to this manual for information regarding configuration and operation.
Lucent Technologies Galaxy Power System 4804AP H569-450 Rectifiers 596A The 596A 50-ampere rectifier operates from single-phase ac service with a phase-to-neutral voltage within the range of 176-264Vac. The rectifiers are shipped separately from the cabinets for quick and straightforward installation into rectifier shelves at the site.
Lucent Technologies Galaxy Power System 4804AP H569-450 Front Panel Display Power Switch This three-position switch has two active states: • It controls the on/standby state of the rectifier. • It is used to set the rectifier ID. Status Indicators In addition to the ON and STBY LEDs, four other LEDs on the rectifier’s faceplate indicate the rectifier’s condition.
Lucent Technologies Galaxy Power System 4804AP H569-450 Front Panel Display, continued Illustration Figure 4-1 shows the rectifier’s front panel. STBY LIM FAN Figure 4-1: Rectifier Front Panel Issue 1 June 2000 Rectifiers 4 - 3...
Lucent Technologies Galaxy Power System 4804AP H569-450 Features Output Current This circuit controls the time (up to eight seconds) required for the “Walk-in” rectifier to reach normal operating conditions after it is turned on. This feature minimizes the starting surge on the customer's power source.
Lucent Technologies Galaxy Power System 4804AP H569-450 Features, continued Connectorized The rectifiers provide the controller with a full complement of status and alarm signals. The rectifier status and alarm signals, ac input, and dc output are all connectorized for easy installation and maintenance.
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Input Panels Overview AC Service The ac input panel provides the facility to terminate 3-phase ac service to the GPS 4804AP plant and internally distribute individual 1-phase ac supplies to each of the plant rectifier positions. The panel will connect 4 wire (three phases + neutral) input ac services.
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 5-1: H569-450 G20 AC Panel (Three Phase) for GPS 4804AP Power System 5 - 2 AC Input Panels Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 5-2: H569-450 G21 AC Panel (Single Phase) for GPS 4804AP Power System Issue 1 June 2000 AC Input Panels 5 - 3...
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels Overview Function Batteries are connected to the GPS 4804AP cabinets on battery connection panels located in the cabinet directly below the ac input panel. All panels include the battery shunts that communicate with the controller to provide battery current information.
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 6-2: H 569-450 G31 Battery Connection Panel with 2 x 400A Battery Contactors (LVBD/R), 1 x 400A Contactor for DC Distribution (LVLD/R) Issue 1 June 2000 Battery Connection Panels 6 - 3...
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 6-3: H 569-450 G 32 Battery Connection Panel with 1 x 600A Battery Contactor (LVBD/R) 6 - 4 Battery Connection Panels Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 6-4: H 569-450 G33 Battery Connection Panel with 1 x 600A Battery Contactor (LVBD/R), 1 x 400A Contactor for DC Distribution (LVLD/R) Issue 1 June 2000 Battery Connection Panels 6 - 5...
Lucent Technologies Galaxy Power System 4804AP H569-450 DC Distribution Panel Overview Function The dc distribution panel is available for the GPS 4804AP system with DIN standard Miniature Circuit Breakers (MCB). An Alarm card provides local alarm and also communicates the alarm to the controller.
Lucent Technologies Galaxy Power System 4804AP H569-450 Figure 7-1: H 569-450 G40 24-Position (DC Distribution) Miniature Circuit Breaker Panel for GPS 4804AP 7 - 2 DC Distribution Panel Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Circuit Boards Overview Function Circuit boards (sometimes referred to as “cards”) are included in the cabinet. Alarm Board The circuit board performs the following functions: • Monitors battery connection and dc distribution panel functions and activate local indicators when faults occur on the panel •...
Lucent Technologies Galaxy Power System 4804AP H569-450 BLJ Terminal Board Millennium A BLJ terminal board is located inside the door of each cabinet of a Systems Millennium system. The BLJ is the termination point for distribution alarms in each cabinet. It uses the rectifier serial bus to communicate with the controller.
Lucent Technologies Galaxy Power System 4804AP H569-450 Alarm Card This circuit board contains circuitry to control three contactors (Contactor 1, one number, is designated for Load and Contactors 2A and 2B are designated for battery) and help in MCB trip/failure detection.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Alarm Card, continued Manual Forced ON Mode This operation is used to forcefully keep the contactors in close position even if the output voltage of the power system is below the disconnect threshold voltage. No alarms are generated in this condition.
Lucent Technologies Galaxy Power System 4804AP H569-450 Illustrations BLJ Board Figure 8-1 shows the location of the BLJ Terminal Board and the Bay Interface Card (BIC). Figure 8-1: Location of BLJ Terminal Board and Bay Interface Card BIC Board Figure 8-2 shows the straps required prior to replacing a Bay Interface Card (BIC).
Lucent Technologies Galaxy Power System 4804AP H569-450 Illustrations, continued Battery/DC Distribution Alarm Circuit Pack Figure 8-3: Battery/DC Distribution Alarm Circuit Pack for GPS 4804AP Power System 8 - 6 Circuit Boards Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Specifications GPS 4804AP Table 9-A: Galaxy Power System 4804AP Specifications Electrical AC Input Input Distribution 175A Circuit breaker for single phase (maximum 8 rectifiers, 2-shelf system) 75A circuit breaker for three phase (maximum 8 rectifiers, 2-shelf system)
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 9-A: Galaxy Power System 4804AP Specifications Environmental Operating Ambient 0°C to 50°C Temperature Altitude -50 to 4000 meters Note: For altitudes between 1500 and 4000 meters, de-rate the maximum temperature by 0.656°C per 100 meters.
Lucent Technologies Galaxy Power System 4804AP H569-450 Rectifier Table 9-B: 596A Rectifier Specifications Electrical Input Voltage Range 176-264Vac, 2-wire, single phase Frequency Range 45 - 65 Hz Power Factor > 0.98 for loads > 50% Rated Service Entrance Surge Protector: It is important that the service entrance surge protector (if provided) be coordinated with the internal surge protection and that it clamps at a lower voltage than the internal protection.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 9-B: 596A Rectifier Specifications Standards Compliance Safety Standard EN 60950 (IEC950) Certification Marks UL, VDE, CE Rectifiers are individually UL Recognized and/or CSA Certified to UL1950 and CSA C22.2 No 234/950. Rectifiers are also approved to IEC-950/ EN60950 by an EC Notified Body and have outputs classified as SELV.
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Input Panels Table 9-C: AC Input Panels H 569 - 450 Description Group Number Half Height cabinet with maximum of two shelves of rectifiers (maximum of 8 single pole circuit breakers) that are connected to three phase (3Φ, 4 wire)
Lucent Technologies Galaxy Power System 4804AP H569-450 Safety Safety Statements Please read and follow all safety instructions and warnings before servicing the Galaxy Power System GPS 4804AP. Reference the individual module product manuals for additional safety statements specific to the modules.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Safety Statements, continued • External circuit breakers must be sized as required by the applicable local codes. Refer to the equipment ratings to assure rating of equipment will not exceed 80% of the value of the breaker chosen.
Lucent Technologies Galaxy Power System 4804AP H569-450 Warning Statements and Safety Symbols The symbols may sometimes be accompanied by some type of statement; e.g., “Hazardous voltage/energy inside. Risk of injury. This unit must be accessed only by qualified personnel.” This symbol identifies the need to refer to the equipment instructions for important information.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Warning Statements and Safety Symbols, continued This symbol is used to identify the presence of a hot surface. It may also be accompanied by a statement explaining the hazard. A symbol like this with a lightning bolt through the hand also means that the part is or could be at hazardous voltage levels.
Lucent Technologies Galaxy Power System 4804AP H569-450 Precautions When working on or using this type of equipment, the following precautions should be noted: • This unit must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Precautions, continued • In addition to proper job training and safety procedures, the following are some basic precautions that should always be used: – Use only properly insulated tools. – Remove all metallic objects (key chains, glasses, rings, watches, or any other jewelry).
Lucent Technologies Galaxy Power System 4804AP H569-450 Installation Introduction This section provides instructions for installing Lucent Technologies Galaxy Power System GPS 4804AP that uses the 596A (48V/50A) rectifiers. Relevant Product Documentation GPS 4804AP Ordering Guide H 569 - 450 Manufacturing Drawings...
Lucent Technologies Galaxy Power System 4804AP H569-450 Installation Preparations Tools and You will need the following tools and hardware to install the Galaxy Hardware Power System: • Material-handling equipment to unload the cabinet at the installation site, remove from shipping container, and set in final position [minimum lifting capacity: 900 lbs.
Lucent Technologies Galaxy Power System 4804AP H569-450 Installation Preparations, continued Torque Settings for Metric Hardware Table 11-A: Torque Settings for Metric Hardware Screw Size Torque (Nm) Torque (in-lbs) 0.24 M2.5 0.48 M3.5 Unpacking Before opening the packaging, carefully inspect the outside in the presence of shipping personnel for signs of damage.
Lucent Technologies Galaxy Power System 4804AP H569-450 Cabinet Installation Illustrations Refer to the following figures for the cabinet installation procedure: Figure Number Illustrates Footprint for a Galaxy Power System (GPS) 11-1 4804AP without a battery stands. 11-2 Footprint for a standard IR battery stands.
Lucent Technologies Galaxy Power System 4804AP H569-450 Cabinet Installation, continued Figure 11-1: Footprint (No Battery Stand) Figure 11-2: Footprint for Standard IR Battery Stand Issue 1 June 2000 Installation 11 - 5...
Lucent Technologies Galaxy Power System 4804AP H569-450 Cabinet Installation, continued Locating and Refer to Figure 11-3 for this procedure. Anchoring Cabinet Locating and Anchoring Cabinet Step Action Using a drill bit, drill anchor holes to the depths specified in Table 11-B.
Lucent Technologies Galaxy Power System 4804AP H569-450 Cabinet Installation, continued Cabinet Ground Refer to Figure 11-4 for this procedure. The next step is to ground the cabinet framework. Local grounding practices will determine the grounding method and the size of cable connected to the cabinet.
Lucent Technologies Galaxy Power System 4804AP H569-450 Cabinet Installation, continued Figure 11-4: Cabinet and Central Office Ground Issue 1 June 2000 Installation 11 - 9...
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Connection and Wiring Safety Read Section 10, Safety, carefully before connecting ac to the Galaxy Power System. 596 Rectifiers (48V, The 596 rectifiers operate from 208/240Vac power at a frequency of 50A) 50/60 Hertz and produce dc output (596A, 48Vdc).
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Connection and Wiring, continued Completing the AC Connection Completing the AC Connection Step Action Terminate earth ground to the appropriate termination point. Terminate lines 1, 2, 3, and neutral to the appropriate termination points.
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Connection and Wiring, continued Figure 11-5: AC Panel (Three Phase) for GPS 4804AP Power System Figure 11-6: AC Panel (Single Phase) for GPS 4804AP Power System 11 - 12 Installation Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Addition of Second Rectifier Shelf at Site Caution: Use only insulated tools for mounting the rectifier shelf. Do not short/touch bus bars. Mounting Second Rectifier Shelf Step Action Switch OFF the AC Supply to the cabinet. Verify that no AC voltage is available to the bay before proceeding any further.
Lucent Technologies Galaxy Power System 4804AP H569-450 Addition of Second Rectifier Shelf at Site, continued Mounting Second Rectifier Shelf, continued Step Action Terminate the cables to the bus bar in the AC panel and the miniature circuit breakers as follows...
Lucent Technologies Galaxy Power System 4804AP H569-450 Addition of Second Rectifier Shelf at Site, continued Rectifier Shelf Kit Comcode Description Quantity YDRS4812X, Rectifier shelf with AC Cable 1 set assembly. YHACCAHH2 407671163 Inline Connector JK555052-2 901078717 Self taping Screw SCM06H142...
Lucent Technologies Galaxy Power System 4804AP H569-450 DC Distribution Assembly and Connections DC Distribution DC (load) distribution panels offer circuit breakers (DIN styles). Circuit Panels breaker panels have protectors from 1 – 225 amperes to satisfy a wide range of distribution needs.
Lucent Technologies Galaxy Power System 4804AP H569-450 Connecting Loads Cable Routing As with any power system, cabinet positioning with respect to cable Strategy racks, batteries, and the ac service is very important in order to ensure easy installation, proper maintenance, and graceful growth of the system in the future.
Lucent Technologies Galaxy Power System 4804AP H569-450 Connecting Loads, continued Installing a Installing a Miniature Circuit Breaker Miniature Circuit Breaker Step Action Remove the insulator protective cover mounted at the bottom of the dc distribution. Remove the tooth provided in the dc distribution panel of the cabinet from the position where a new circuit breaker is to be mounted.
Lucent Technologies Galaxy Power System 4804AP H569-450 Low Voltage Disconnect Feature Alarm Card If the dc distribution panel is equipped with a low voltage load disconnect (LVLD) feature, the alarm card provided in the system is used to operate the load contactor. The voltage levels will be set during the controller setup.
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring Note: The Remote Peripheral Monitoring feature is not available on the Galaxy Vector Controller. Introduction The Remote Peripheral Monitoring measurement and control modules provide data acquisition and control functions for today's power environment.
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued RPM Installation RPM Installation Step Action Make required equipment connections (except for the temperature input) to the connection units as shown in Figures 11-11 and 11-12. Correct polarity must be maintained.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued RPM Installation, continued Step Action Using a jeweler’s screwdriver, set the address on each module before it is attached to the connection unit. (See Figure 11-14.) Secure each module to the connection unit with the two clips provided.
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued TB101 Place Bus Terminating Resistor on Last Module in the Chain for Each Bus TB102 Two Wire and Shield Input Mounting Holes SHIELD Two Wire and SHIELD Shield Output...
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued Figure 11-12: Connection Unit 847629342 (for Control Relay Module Only) 11 - 24 Installation Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued 560 Ohm Resistor (405298308) Should be installed: When using a single RPM module When daisy-chaining RPM modules (as shown), the resistor should only be installed in the last module in the chain.
Lucent Technologies Galaxy Power System 4804AP H569-450 Remote Peripheral Monitoring, continued Mounting Figure 11-15 shows possible mounting locations for the RPMs. Locations Part of kit 847910213 Voltage Module or 847910221 Shunt Module RPM Kits 847910213 ACU221C Kit, 0-60Vdc Voltage Peripheral Monitoring Module...
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels Overview Battery strings or sections may be connected to the cabinet through contactors and a shunt. The shunts in each battery connection are required to obtain a system load reading.
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels, continued Options, continued Figure 11-17: LVD (Battery) Panel with 2 x 400A Battery Contactors and 1 x 400A Load Contactor Issue 1 June 2000 Installation 11 - 29...
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels, continued Options, continued Figure 11-18: LVD (Battery) Panel with 1 x 600A Battery Contactor 11 - 30 Installation Issue 1 June 2000...
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels, continued Options, continued Figure 11-19: LVD (Battery) Panel with 1 x 600A Battery Contactor and 1 x 400A Load Contactor Issue 1 June 2000 Installation 11 - 31...
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels, continued Connecting (+) and Battery (-) conductors are connected to the exposed bus bar ends of the (-) Conductors battery contactors. Battery (+) conductors are connected to the battery return bus. See Figure 11-16 to Figure 11-19 to locate the battery connection panels.
Lucent Technologies Galaxy Power System 4804AP H569-450 Battery Connection Panels, continued Figure 11-20: Switch Positions for Controlling Low Voltage Battery Disconnection Issue 1 June 2000 Installation 11 - 33...
Lucent Technologies Galaxy Power System 4804AP H569-450 Thermal Probe Connections In This Section This section provides procedures for installing thermal probes or 210E Thermal Probe Multiplexer modules through the BLJ board in SCF, Millennium, and Vector controller systems. Safety Galaxy Power Systems must be installed, serviced, and operated only by...
Lucent Technologies Galaxy Power System 4804AP H569-450 Thermal Probe Connections, continued Connecting This procedure is for connecting the Thermal Probe Cable Assembly to Thermal Probe the BLJ board. If installing 210E modules, skip to “Connecting a 210E Cable Assembly to Module to a BLJ Board.”...
Lucent Technologies Galaxy Power System 4804AP H569-450 Thermal Probe Connections, continued Connecting a 210E Thermal probes can be connected to a 210E module that will monitor the Module to a BLJ temperature of the probes and provide the highest temperature to its Board output.
Lucent Technologies Galaxy Power System 4804AP H569-450 Thermal Probe Connections, continued Connecting a 210E Connecting a 210E Module to a BLJ Board, continued Module to a BLJ Board, continued Step Action Connect cable assembly to 210E module. Refer to Figure 11-24.
Lucent Technologies Galaxy Power System 4804AP H569-450 Thermal Probe Connections, continued Connecting This procedure is for connecting the thermal probe cable assembly to Thermal Probe thermal probes. Cable Assembly to Ring Type or Two types of thermal probes are currently available (see Figure 11-25): Paddle Type Probes •...
Lucent Technologies Galaxy Power System 4804AP H569-450 Connection of Office Alarms This section explains the installation procedure to connect the office alarms. Connecting Office Alarms Step Action Choose the appropriate illustration from the following list • Figure 11-26: Galaxy Millennium Controller with Barrel Terminal Alarm Board •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Connection of Office Alarms, continued Figure 11-26: Galaxy Millennium Controller with Barrel Terminal Alarm Board Issue 1 June 2000 Installation 11 - 41...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Connection of Office Alarms, continued Figure 11-27: Galaxy Millennium Controller with Wire Wrap Alarm Board 11 - 42 Installation Issue 1 June 2000...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Connection of Office Alarms, continued Figure 11-28: Galaxy Vector Controller with Barrel Terminal Alarm Board Issue 1 June 2000 Installation 11 - 43...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion Initial System Prior to installing converters (if equipped) and rectifiers, verify that the Checkout and correct ac voltage is present at the ac connectors in the rectifier shelves.
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Figure 11-29: Galaxy Vector Controller Front Panel Figure 11-30: Galaxy Millennium Controller Front Panel Issue 1 June 2000 Installation 11 - 45...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Initial Power Up of Initial Power Up of the System the System Step Action To turn up the system while using the factory default firmware and software loaded in the Galaxy controller,...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Initial Power Up of the System, continued Step Action Verify the following: • Green LEDs are illuminated on the rectifier and LVLD and LVBD contactor control boards.(Alarm Card) •...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Rectifier 596A:-48V,50A Figure 11-31: Installing Rectifiers Lamp Test Lamp Test Step Action Depress LAMP TEST on the controller display. Verify that the LEDs on the rectifiers and controller illuminate.
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Voltage Calibration Voltage Calibration Step Action Using a calibrated digital voltmeter (DVM), measure the system voltage from the front panel voltage test jacks. If the voltage on the controller display does not match the DVM reading, adjust the controller display.
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Setting the System Setting the System Float Voltage Float Voltage Step Action Enter the appropriate key sequence: • Galaxy Millennium controllers: Main → Config → Rect Mngr → Enter •...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Setting the Setting the LVBD Configuration Low-Voltage Battery Disconnect Step Action Configuration Enter the appropriate key sequence: • Galaxy Millennium controllers: Main → Config → Low V Disc → Contactor 2→...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Testing Rectifiers Testing Rectifiers and Load Share and Load Share Step Action Turn all rectifiers to STBY. Connect a resistive load box (proper voltage) to the system’s positive and negative bus bars.
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Testing Additional Alarm operation may be verified while the system operates at float Alarms voltage. Testing Additional Alarms Step Action Turn OFF the ac circuit breaker of rectifier #1. Verify that the...
Lucent Technologies Galaxy Power System 4804AP H569-450 Power Up and Installation Completion, continued Galaxy Millennium The Alarm Test provides a means of testing the operation of any or all Controller System of the system alarm relays and their wiring to the connected alarm Alarm Test system.
Lucent Technologies Galaxy Power System 4804AP H569-450 Maintenance and Replacement Requirements System With the exception of the batteries, periodic maintenance specific to the power system is not required. The ac service for the building must be maintained with in specified limits. The temperature and humidity within the power room must be maintained within the limits specified in Section 9 of this product manual.
Lucent Technologies Galaxy Power System 4804AP H569-450 Requirements, continued Rectifier Fan The expected life of the rectifier fans at 25°C (77°F) is approximately Assembly eight years. The fans in the rectifiers may be replaced in the field. Two approaches can be taken to fan maintenance.
Lucent Technologies Galaxy Power System 4804AP H569-450 Replacements Procedures Installing or Replacing a Rectifier Installing or Replacing a Rectifier Step Action Locate and turn off the ac service feeding the rectifier. Note: Do not turn off ac service to the entire system, only to the rectifier that has failed.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Replacement Procedures, continued Installing or Replacing a Rectifier, continued Step Action Slowly slide new rectifier onto the shelf until it contacts the rear connector. Using the Allen wrench, turn the Allen-head bolt clockwise to pull the rectifier into the shelf.
Lucent Technologies Galaxy Power System 4804AP H569-450 Replacement Procedures, continued Replacing a Stop! Review the “Installing or Replacing a Rectifier” procedure Rectifier Fan in this section before proceeding. Assembly Replacing a Rectifier Fan Assembly Step Action Remove the rectifier from the system. See the “Installing or Replacing a Rectifier”...
Lucent Technologies Galaxy Power System 4804AP H569-450 Replacement Parts System Table 12-A provides a list of replacement parts for GPS 4804AP. Table 12-A: GPS 4804AP System Replacement Parts Cabinet Ordering Code Description 402328926 0.18 ampere alarm fuse 405673161 0.5 ampere alarm fuse...
Lucent Technologies Galaxy Power System 4804AP H569-450 Replacement Parts, continued Millennium Table 12-B lists the spare parts available for the Galaxy Millennium Controller Circuit Controller. Boards Table 12-B: Galaxy Millennium Controller Circuit Boards Ordering Code Description 108029679 Display board (BSK1)
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Preparations Preliminary Introduction This section provides information needed in preparation for locating and interpreting visual indicators to help identify problems. When replacing a part does not correct the problem or visual indicators do not identify a defective part, notify the local Regional Technical Assistance Center (RTAC) at 65-240-8680.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Procedure Purpose The troubleshooting procedure described below is used when a trouble condition has been identified and a technician has been dispatched to the system location as a first and fundamental step in diagnosing and correcting the problem.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Procedure, continued System Status 2. Determine the system status. For most problems, one or more alarm and status LEDs will be illuminated. Depending on the controller type, the following will be displayed: •...
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Procedure, continued Troubleshooting 4. Based on the information presented by the alarm LEDs, select the Tables appropriate table from the lists below: Section 14, Troubleshooting Millennium Systems Alarm LED Table 14-A, AC Alarms...
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures Figure Numbers The following figures are provided for reference while performing the and Titles troubleshooting procedure: Troubleshooting Reference Figures Figure No. Title 13-1 Location of Cabinet Alarm 13-2 Millennium Controller Display...
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued GALAXY MILLENNIUM CONTROLLER Alarms Plant Menu Enter Adjust Voltage BATT DIST RECT CTRL Lamp Status Help Escape Test CRIT NORM Alarms Plant Menu Enter Adjust Voltage BATT DIST RECT CTRL...
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued Vector Controller The Control Board is mounted on top of the BLJ terminal connection board. The controller issues alarms off the BLJ board. There is a mnemonic abbreviation for each alarm, which is shown on the controller display, along with associated alarm LEDs.
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued Rectifiers During normal operation, the rectifier’s green ON LED will be lit and the display will show the rectifier’s output current. STBY LIM FAN Figure 13-6: Rectifier Display 13 - 8 Troubleshooting Preparations...
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued Battery Alarms The low voltage battery disconnect (LVBD) feature consists of a contactor, circuitry on the Alarm Card board, and associated wiring. Control of the contactor is dictated by the Alarm Card contactor control board and the controller.
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued Miscellaneous Miscellaneous alarms include those related to: Alarms • AC input (see Figure 13-8) • DC distribution (see Figure 13-9) • Low voltage load disconnect (see Figure 13-10) AC Input...
Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued DC Distribution Figure 13-9: Detail of DC Distribution Panel Issue 1 June 2000 Troubleshooting Preparations 13 - 11...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Reference Figures, continued Low Voltage Load The low voltage load disconnect (LVLD) contactor control is available Disconnect in the Alarm card (Refer Section 8 of the manual). The Alarm Card is mounted on the left side of the cabinet, as shown in Figure 13-10.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Millennium Systems Introduction In This Section This section provides information for locating and interpreting visual indicators to help identify problems in Galaxy Power Systems equipped with the Millennium controller. Preparation Read Section 13, Troubleshooting Preparations, thoroughly before pro- ceeding.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Tables Organization The tables in this section are organized alphabetically by Alarm LED, then grouped according to the status of the alarm: Critical (CRIT), Major (MAJ), or Minor (MIN). Table Reference Use the reference below to locate the Alarm LED and corresponding table.
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Alarm LED Table 14-A: AC Alarms (See Figure 13-8) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status AC Fail ACF on Rectifier is not 1. Verify that ac circuit...
Lucent Technologies Galaxy Power System 4804AP H569-450 BATT Alarm LED Table 14-B: Battery Alarms (See Figure 13-7) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status BATT CRIT Very Low Voltage Occurs in an 1. If commercial ac...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-B: Battery Alarms (See Figure 13-7) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status BATT Open String Alarm LED Battery fuse has Replace the operated operated. fuse.
Lucent Technologies Galaxy Power System 4804AP H569-450 CTRL Alarm LED Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status • BSH failure → CTRL Controller Fail Check the BSH board to see if the green LED is •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status CTRL Controller Fail • BSH failure Check the BSJ board to see if the green LED is •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status CTRL Controller Fail • BSH failure Check the option boards (modem and data switch) •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status CTRL Controller Fail • BSH failure If the front panel LCD module, LEDs, or •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication Problem(s) Status CTRL Alarm Battery Fuse has operated. Replace the controller fuse labeled F5 (alarm Supply Fuse battery supply).
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-C: Controller Alarms (See Figures 13-2 and 13-3) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication Problem(s) Status CTRL Minor Blinking Loss of 1. Verify that the Communication ALM LED...
Lucent Technologies Galaxy Power System 4804AP H569-450 DIST Alarm LED Table 14-D: Distribution Alarms (See Figures 13-9 and 13-10) Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication Problem(s) Status DIST External Fuse Alarm LED DC load fuse or...
Lucent Technologies Galaxy Power System 4804AP H569-450 RECT Alarm LED Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT ID Not None None Rectifier ID 1.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT High Voltage • Lightning 1. Toggle the ON/...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Rectifier Fail ALM Thermal 1. Verify that there is...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Rectifier Fail Internal 1. Place the ac rectifier...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Rectifier Fail ALM Low output 1. Toggle the ON/...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Millennium Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Manual Off STBY Blank Rectifier has Turn rectifier on.
Lucent Technologies Galaxy Power System 4804AP H569-450 BD and RM Alarm LEDs, or No LED Table 14-F: Miscellaneous Alarms Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status Battery on Rectifiers Temporary Call your local RTAC...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 14-F: Miscellaneous Alarms Controller Controller Millennium Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status None None None Red LED is If a green LED Call your local RTAC lit on some is lit despite a representative.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Vector Systems Introduction In This Section This section provides information for locating and interpreting visual indicators to help identify problems in Galaxy Power Systems equipped with the Vector controller. Preparation Read Section 13, Troubleshooting Preparations, thoroughly before proceeding.
Lucent Technologies Galaxy Power System 4804AP H569-450 Troubleshooting Tables The tables in this section are organized alphabetically by Alarm LED, then grouped according to the status of the alarm, Major (MAJ) or Minor (MIN). Table Reference Use the reference below to locate the Alarm LED and corresponding table.
Lucent Technologies Galaxy Power System 4804AP H569-450 AC Alarm LED Table 15-A: AC Alarms (See Figure 13-8) Controller Controller Vector Other Possible Alarm Possible Solution[s] Controller Display Indication[s] Problem[s] Status nACF ACF on Rectifier[s] not 1. Verify that ac circuit breaker is...
Lucent Technologies Galaxy Power System 4804AP H569-450 BATT Alarm LED Table 15-B: Battery Alarms (See Figure 13-7) Controller Controller Vector Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status BATT Occurs in an 1. If commercial ac operating power is present but...
Lucent Technologies Galaxy Power System 4804AP H569-450 CTRL Alarm LED Table 15-C: Controller Alarms (See Figures 13-4 and 13-5) Controller Controller Vector Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status CTRL None • Controller Check controller to see if...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-C: Controller Alarms (See Figures 13-4 and 13-5) Controller Controller Vector Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status CTRL None • Controller If the front panel LED failure module, LEDs, or switches fail, perform •...
Lucent Technologies Galaxy Power System 4804AP H569-450 DIST Alarm LED Table 15-D: Distribution Alarms (See Figures 13-9 and 13-10) Controller Controller Vector Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s} Status DIST Red LED Contactor is 1. Follow instructions on the...
Lucent Technologies Galaxy Power System 4804AP H569-450 RECT Alarm LED Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT None None Rectifier ID 1. Press ON/...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT None None Two or more See above. rectifiers have the same ID number.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Blinking Loss of 1. Verify that the communication...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Thermal alarm: 1. Verify that • Excessive there is no...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Internal 1. Place the ac rectifier failure circuit breaker...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT Thermal sensor 1. Place the ac failure: circuit breaker •...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Table 15-E: Rectifier Related Alarms (See Figures 13-6 and 13-8) Controller Vector Controller Rectifier Rectifier Possible Alarm Controller Possible Solution(s) Display Problem(s) Status Display RECT None Fan failure Replace the fan in the rectifier.
Lucent Technologies Galaxy Power System 4804AP H569-450 BD LED or No Table 15-F: Miscellaneous Alarms Controller Controller Vector Other Possible Alarm Possible Solution(s) Controller Display Indication(s) Problem(s) Status Rectifiers Temporary Call your local RTAC may say condition that representative. ACF.
Lucent Technologies Galaxy Power System 4804AP H569-450 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
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Lucent Technologies Galaxy Power System 4804AP H569-450 Warranty Period Product Type New Product Repaired Product or Part* Central Office 24 Months 6 Months Power Equipment** *The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
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Lucent Technologies Galaxy Power System 4804AP H569-450 Product to the destination designated by Customer within the Territory. E. The defective or nonconforming Products or parts which are replaced shall become Seller's property. F. If Seller determines that a Product for which warranty service is...
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