USER’S MANUAL V-line 46xx, 47xx CONTENT IMPORTANT NOTICE ..................... 1 USE .......................... 2 INSTRUCTIONS FOR THE SAFETY OF WORK ................ 2 3.1. Safety of the equipment design ................2 3.2. Operation safety ....................3 3.3. Ecological safety ....................3 3.4. Hygiene ......................
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USER’S MANUAL V-line 46xx, 47xx 11.10. Electronic counter ....................33 12. DISASSEMBLY AND DISPOSAL ..................33 13. SUMMARY OF BASIC PRINCIPLES FOR DISPENSER MAINTENANCE ..........34 14. TRANSPORT ......................34 14.1. Transport of V-line 46xx.xxx, 47xx.xxx fuel dispenser and its putting on the base frame ..34 15.
USER’S MANUAL V-line 46xx, 47xx IMPORTANT NOTICE This document is a guideline for the user how to proceed when installing, attending and maintaining the dispenser. The information included in the present instructions are mandatory and the manufacturer does not accept any responsibility for any damage due to their non-observance. The dispenser is complicated equipment providing many important functions.
USER’S MANUAL V-line 46xx, 47xx Multi-product fuel dispensers type series V-line 46xx.xxx and V-line 47xx.xxx with electronic counter used for the dispensing of liquid petroleum products - automotive petrol, diesel, kerosene, etc., of alternative liquid fuels (biofuels) - biodiesel (B 10 - B 100) - a mixture of diesel fuel with FAME (Fatty Acid Methyl Ester) and a mixture of automotive petrol with bioethanol (E10 - E 85) (flammable liquids I.
USER’S MANUAL V-line 46xx, 47xx 3.2. Operation safety The owner is responsible for the filling station operation and is obliged to follow the course of fuel pumping. In case a customer uses the dispenser incorrectly, the owner shall instruct him about proper use. The owner shall also identify the hazard zone of the filling station by warning symbols (smoking prohibited, open flame prohibited, direction of arrival to dispensers, etc.).
USER’S MANUAL V-line 46xx, 47xx IMPORTANT NOTE!: All fuel dispensers used for dispensing gasoline must be equipped with clearly labeled, indicating the need for customers to fully insert the nozzle into the filler neck of the vehicle tank. Check of petrol vapor recovery system Stage II at fuel dispensers ADAST MAJOR V-line 46xx.xxx, 47xx.xxx.
USER’S MANUAL V-line 46xx, 47xx total counters (totalizers). The set of these elements represents all necessary information for the customer. The covers of the case are hung up on hinges enabling tilting upwards after unlocking and thereby easy access in the case interior. The user’s local preselection keyboard is located on the case cover as well. 4.1.2.
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USER’S MANUAL V-line 46xx, 47xx Special modification of the pumping monoblok of P 64x.xxx/x/BIO series is intended to pumping of biofuels - biodiesel (B 10 - B 100) - a mixture of diesel fuel with FAME (Fatty Acid Methyl Ester) and a mixture of gasoline with bioethanol (E10 - E 85) .
USER’S MANUAL V-line 46xx, 47xx 4.3. Electronics The dispenser control shall meet the exacting requirements of simplicity and convenience and depends on the hanging up and lifting of the dispensing nozzle. ADPMPD/T, ADPMPD/T-PWM, ADP1/T, ADP2/T, ADP1/L electronic counter of an up-to-date design with central processor board equipped with a high efficient microprocessor.
USER’S MANUAL V-line 46xx, 47xx 4.3.1. Communication to the control system The dispensers are equipped with ADPMPD/T, ADP1/T, ADP2/T, ADP1/L electronic counters, which are able to communicate to POS Win control systems. A communication serial interface RS 485 or a communication standard IFSF LON are used for the communication of electronic counters to the superior control system.
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USER’S MANUAL V-line 46xx, 47xx Pic. 2 Function of system VRC-M The vacuum in the VRC-M system is created by piston vacuum pump (Item 2), which is powered via a rubber belt of electric motor of pumping monoblock. For dispensers with pressure system is installed in a compact unit - electric motor with integrated vacuum pump.
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USER’S MANUAL V-line 46xx, 47xx Flexible connecting pipe between the electromagnetic proportional valve and coaxial interpiece Coaxial interpiece for connecting of coaxial delivery hose Coaxial delivery hose Delivery nozzle for vapour recovery Electronic counter ADP1/T, ADP2/T Pic. 5 Function of system VRC-E The vacuum in the VRC-M system is created by piston vacuum pump (Item 2), which is powered via a rubber belt of electric motor of pumping monoblock.
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USER’S MANUAL V-line 46xx, 47xx 4.4.3. System VRC-M with VRMS Vapour Recovery Control - Mechanical - flow control vapor through hydromechanical proportional valve integrated into nozzle (ELAFLEX) controlled system VRMS (Vapor Recovery Monitoring System). Systems VRC-M and VRMS working separately (independently). Complete system VRC-M + VRMS contains following components(as on pic.
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USER’S MANUAL V-line 46xx, 47xx Pic. 7 Electronic connection of unit VAPORIX-Control Terminal block for connection of measuring probe VAPORIX-Flow Terminal block for connection of input power Output – communication line for connecting of unit VAPORIX Master Pulse inlet from the module VAP of electronic counter Out A(B) 1 –...
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USER’S MANUAL V-line 46xx, 47xx Pic. 9 4.4.4. System VRC-E with VRMS Vapour Recovery Control - Mechanical - flow control vapor through hydromechanical proportional valve integrated into nozzle (ELAFLEX) controlled system VRMS (Vapor Recovery Monitoring System). VRC-M Systems and VRMS working separately (independently). Complete system VRC-E + VRMS contains following components (as pic.
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USER’S MANUAL V-line 46xx, 47xx Pic. 10 Scheme of inputs and outlets of the unit VAPORIX-Control...
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USER’S MANUAL V-line 46xx, 47xx Function of system VRC-M with VRMS Function of system VRC-M The vacuum in the VRC-M system is created plunger vacuum pump (Item 2), which is powered via a rubber belt electric pumping monoblock. For dispensers with pressure system is installed in a compact unit with integrated electric pump.
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USER’S MANUAL V-line 46xx, 47xx Pic. 3 Pic. 4 System VRC non functional System VRC is functional Function of system VRMS: Automatic Monitoring System (VRMS) VAPORIX dynamically controls the system to function properly VRC. Measuring unit VAPORIX-Flow sensor (pos. 11) indicates the instantaneous flow and vapor flow rates found online transmitted to an evaluation unit VAPORIX-Control (pos.
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USER’S MANUAL V-line 46xx, 47xx ALTERNALLY GREEN ORANGE“ – proper values of flow of recovered vapours from the last transaction are out of tolerance. Status indication VRMS on the fuel dispenser: On the front cover (mask) the electronics housing "NO FLASHING DIODE". Pic.
USER’S MANUAL V-line 46xx, 47xx System status indication VRMS on the fuel dispenser: On the front cover (mask) the electronics housing „DIODE FLASHING RED“ - „signal STOP“ – pos. 2: Pic. 14 Diesel oil filling points are not equipped with the vapour exhaust system. 4.5.
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USER’S MANUAL V-line 46xx, 47xx Accuracy of measurement ± 0,5 % for Q = 40 – 60 dm .min 0,25 MPa Max. operating pressure p for Q = 70 – 150 dm .min 0,32 MPa for Q = 40 – 60 dm .min 0,12 MPa Min.
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USER’S MANUAL V-line 46xx, 47xx Operating flow rate at suction head –45 kPa 40 ± 4 dm .min dispensed from one nozzle Q Operating flow rate at suction head –45 kPa 30 ± 3 dm .min dispensed from both nozzles Q Operating flow rate at suction head –45 kPa 30 ±...
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USER’S MANUAL V-line 46xx, 47xx 5.1.7. Technical parameters – one-sided module Q = 110 dm .min V-line 46xx V-line 47xx - with one meter M 403.32EP (M 403.32P) Max. flow rate Q 110 dm .min Min. flow rate Q 10 dm .min Operating flow rate at suction head –...
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USER’S MANUAL V-line 46xx, 47xx Operating flow rate at suction head – 45 kPa dispensed from both 80 ± 8 dm .min – nozzles – suction system Q 30 ± 3 dm .min Operating flow rate by dispensing from one nozzle – connection of submersible pump with min.
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USER’S MANUAL V-line 46xx, 47xx Standard -20 °C to +50 °C; Ambient operating temperature special -40 °C to +55 °C / -40 °C to +60 °C Medium temperature -10 °C to +50 °C Filtering property 60 µm Reach of dispensing hose 4,5 m (V-line R) Max.
All manufactured and delivered dispensers are provided with a rating plate, which includes the following data and is located on a visible point of the dispenser body: 1. Measuring device manufacturer and address Adast Systems, a.s., CZ – 679 04 Adamov No. 496 2. Name of measuring device Fuel dispenser...
USER’S MANUAL V-line 46xx, 47xx PUTTING OF THE FUEL DISPENSER INTO OPERATION After the dispenser installation remove the filter cover and prime the pumping monoblock with relevant fuel. Fit on the cover back and tighten the nuts evenly. Now the dispenser is ready for operation as far as hydraulic conditions are concerned, on presumption that the tank is filled up with fuel.
USER’S MANUAL V-line 46xx, 47xx DISPENSER OPERATION The dispenser is started by lifting the dispensing nozzle from the cover with simultaneous resetting of the data on the counter displays. The price for 1 dm of fuel is displayed. The el. motor of the pump is also started and filling of fuel can be carried out.
USER’S MANUAL V-line 46xx, 47xx The manager keyboard is equipped with four keys marked „0“, „+“, „–“ and „R“. The „0“ key is used for the transition to the "setting of unit prices for MAN" and for the termination of any function executed on the manager keyboard.
USER’S MANUAL V-line 46xx, 47xx 10.3. Display of electronic totalizers The ADPMPD/T, ADP1/T, ADP2/Tcounter is fitted with non-resettle electronic totalizers of volume and price for individual dispensing nozzles. The totalizers can be displayed on the displays of the side by means of the KL-MANINF manager keyboard or the KL-SERINF service keyboard.
USER’S MANUAL V-line 46xx, 47xx 5. Put testing device (it is not a part of the dispenser delivery – can be ordered from the producer – ELAFLEX Co.) on the nozzle up to the suction channel for vapour recovery or if the testing device is not available, a plastic bag filled with air to cover the suction channel, tight it well and by reducing of its volume check the function of vapour recovery.
USER’S MANUAL V-line 46xx, 47xx 11.1.2. Changing the filter element – pumping monoblock with upper suction 1. When replacing the filter insert Protect your hands from splashes your skin the pumped liquid! 2. Unscrew the filter cover nuts and remove the cover for the exchange of the filtering sleeve. 3.
USER’S MANUAL V-line 46xx, 47xx 11.7. V-belt of the pump A swivelling bracket of the el. motor is used for tightening the pump V-belt. After replacing the fixing bolt the motor can be shifted so that the V-belt has 10 to 12 mm sag if slightly pushed down by hand. Then the bolt is retighten.
USER’S MANUAL V-line 46xx, 47xx 11.9. Maintenance instructions for dispenser body parts Good appearance of dispensers is a part of the filling station standard. Even if the parts of external covering have either been provided with coats of good quality or made of stainless steel, their maintenance should be carried out regularly.
The customer shall agree to the method of dispenser transport from the manufacturer in the contract. In case Adast Systems, a.s. provides the transport for the customer, the product will be delivered to the agreed destination. The manufacturer possesses the necessary knowledge of handling and transportation methods.
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USER’S MANUAL V-line 46xx, 47xx Release the support, item 2, by direct forcing to opposite side of the dispenser and then tilt the item 2 by 90 in the same way as for the item 1 and lower the dispenser on it (see Fig. 4). Release the tilted support, item 1, in the same way and after the same procedure for item 2 lower the dispenser on the base frame to the final position (see Fig.
USER’S MANUAL V-line 46xx, 47xx DISPENSER INSTALLATION ATTENTION! THE DISPENSER INSTALLATION CAN BE CARRY OUT ONLY BY THE ORGANISATION AUTHORISED BY MANUFACTURER. Read carefully the article 1. IMPORTANT NOTICE. The dispenser can be joined only to process equipment (tanks, piping) of perfect tightness and cleanness. The supplier of the process equipment is responsible for its tightness and cleanness.
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USER’S MANUAL V-line 46xx, 47xx Table 1 – Operating flow rate of the fuel dispenser in relation on the fuel storage tanks parameters for hydraulic unit with Q = 40 dm .min Geodetic Inner diameter Length Operating flow rate Supposed loss in suction head of suction of suction...
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USER’S MANUAL V-line 46xx, 47xx Fig. 1 - Fuel dispenser connection to the underground tanks PT – fuel suction piping VR – return piping for vapour recovery DN min. 20) SK – strainer ZV – return valve (alternatively) Hsg – geodetic suction head (m) DN –...
USER’S MANUAL V-line 46xx, 47xx The communication line cable is connected to the junction box for the communication line. There are two wiring systems of the filling station: either the communication line is connected to the dispenser (i.e. self-service operation with the control system) or not (i.e. service operation). The dispenser in self-service operation with the control system is connected through the communication line to the control system which controls operation of complete filling station (i.e.
USER’S MANUAL V-line 46xx, 47xx Defects from faulty low power wiring at the filling station, faulty wiring of communication cables – especially as far as interference is concerned missing UPS (ON LINE) - mains supply standardised voltage values: U nominal ±15 % with frequency 50 Hz The guarantee does not cover consumable supplies: filter bushings, V-belts, etc.
USER’S MANUAL V-line 46xx, 47xx ENCLOSURES Encl. No. Main dimensions of dispensers V-line H 46xx.xxx, 47xx.xxx series Encl. No. Main dimensions of dispensers V-line R 46xx.xxx, 47xx.xxx series Encl. No. Main dimensions of dispensers V-line R 46xx.xxx/CA, 47xx.xxx/CA series Encl. No. View of dispensers V-line H 46xx.xxx, 47xx.xxx series, V-line R 46xx.xxx, 47xx.xxx series Encl.
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The model marking on the dispenser V-line 46xx.xxx, 47xx.xxx rating plate Encl. No. The model marking on the dispenser V-line 46xx.xxx/CA, 47xx.xxx/CA rating plate Adast Systems, a.s., 679 04 Adamov No. 496, Czech Republic Regarding continuous development the producer stipulates the right to pursue technical changes!
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USER’S MANUAL V-line 46xx, 47xx Main dimensions of dispensers V-line H 46xx.xxx, V-line H 47xx.xxx series V-line H 4601.xxx V-line H 4602.xxx V-line H 4603.xxx V-line H 4701.xxx V-line H 4702.xxx V-line H 4703.xxx V-line H 4604.xxx V-line H 4605.xxx V-line H 4704.xxx V-line H 4705.xxx Enclosure No.
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USER’S MANUAL V-line 46xx, 47xx Main dimensions of dispensers V-line R 46xx.xxx, V-line R 47xx.xxx series Enclosure No. 2...
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USER’S MANUAL V-line 46xx, 47xx Main dimensions of dispensers V-line R 46xx.xxx/CA,R 47xx.xxx/CA series Enclosure No. 3...
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USER’S MANUAL V-line 46xx, 47xx View of dispensers V-line H 46xx.xxx, V-line H 47xx.xxx series View of dispensers V-line R 46xx.xxx, V-line R 47xx.xxx series Enclosure No. 4...
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USER’S MANUAL V-line 46xx, 47xx View of dispensers V-line R 47xx.xxx/OIL series Enclosure No. 5...
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USER’S MANUAL V-line 46xx, 47xx Dispensing nozzle positions during fuel dispensing 1. Correct position of dispensing nozzle during filling The dispensing nozzle is almost in the horizontal position, the ball does not prevent from air passing, the fuel flows through 2.
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 46xx.xxx dispensers with drip-pan Enclosure No. 8...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 46xx.xxx dispensers with drip-pan Enclosure No. 9...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 46xx.xxx dispensers without drip-pan Enclosure No. 10...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 46xx.xxx dispensers without drip-pan Enclosure No. 11...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 46xx.xxx dispensers Enclosure No. 12...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 47xx.xxx dispensers with drip-pan Enclosure No. 13...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 47xx.xxx dispensers with drip-pan Enclosure No. 14...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 47xx.xxx dispensers without drip-pan Enclosure No. 15...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 47xx.xxx dispensers without drip-pan Enclosure No. 16...
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USER’S MANUAL V-line 46xx, 47xx Installation dimensions of V-line H and V-line R 47xx.xxx dispensers Connection of the dispenser module V-line 47xx.xxx Enclosure No. 17...
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USER’S MANUAL V-line 46xx, 47xx Conditions of wiring and operation of UPS for feeding a control system and electronic part of V-line dispensers 1. All the cooperating electronic circuits of the control system and dispensers must be connected to the UPS and for this point of view they are considered as a closed electronic unit.
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 46xx.xxx to the filling station switchboard Enclosure No. 19...
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 46xx.xxx with satellite to the filling station switchboard Enclosure No. 20...
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 47xx.xxx with vapour recovery system to the filling station switchboard Enclosure No. 21...
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 47xx.xxx without vapour recovery system to the filling station switchboard Enclosure No. 22...
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 47xx.xxx with satellite and vapour recovery system to the filling station switchboard Enclosure No. 23...
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USER’S MANUAL V-line 46xx, 47xx Connection of dispenser V-line 47xx.xxx with satellite without vapour recovery system to the filling station switchboard Enclosure No. 24...
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USER’S MANUAL V-line 46xx, 47xx Connection of the fuel dispenser heating to the filling station switchboard (valid only for the fuel dispenser with electronic case heating Enclosure No. 25...
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USER’S MANUAL V-line 46xx, 47xx Connection of the magnetic pulse transmitter ME 01-05, ME01-05-05 and MTX 075 to the electronic counter ADP1/L - connector X1 Magnetic pulse transmitter Magnetic pulse transmitter Magnetic pulse Magnetic pulse transmitter ME 01-05 ME-01-05-05 MTX 075 ADAST 40 transmitter Enclosure No.
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USER’S MANUAL V-line 46xx, 47xx Connection of the magnetic pulse transmitter ME 01-05, ME01-05-05 and MTX 075 to the electronic counter ADP1/T, ADP2/T - connector X2 Enclosure No. 27...
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USER’S MANUAL V-line 46xx, 47xx Connection of the magnetic pulse transmitter ME 01-05, ME01-05-05 and MTX 075 to the electronic counter ADPMPDx/T, ADPMPDx/T-PWM - connector X3 Enclosure No. 28...
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USER’S MANUAL V-line 46xx, 47xx A location scheme official marks on the flowmeter M 403.25P for mechanical calibration A location scheme official marks on the flowmeter M 403.25P/1 for mechanical calibration Enclosure No. 29...
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USER’S MANUAL V-line 46xx, 47xx A location scheme official marks on the flowmeter M 403.xxEP for electronic calibration A location scheme official marks on the flowmeter M 403.xxEP/1 for electronic calibration Enclosure No. 30...
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USER’S MANUAL V-line 46xx, 47xx A location scheme official marks on the pumping unit P641.xxx/2/SS A location scheme official marks on the temperature sensor PT 100 (Just if ATC conversion function is activated) Enclosure No. 31...
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USER’S MANUAL V-line 46xx, 47xx A location scheme marks official on the temperature sensor PT 100 – fuel dispenser connected to the central pressure system A location scheme official marks on ADP1/L electronic calculator Enclosure No. 32...
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USER’S MANUAL V-line 46xx, 47xx A location scheme official marks on ADP1/T а ADP2/T L electronic calculator A location scheme official marks on ADPMPDx/T a ADPMPDx/T-PWM electronic calculator Enclosure No. 33...
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USER’S MANUAL V-line 46xx, 47xx A location scheme verification marks on electromagnetic total counter for single-sided fuel dispensers A location scheme verification marks on electromagnetic total counter for multiproduct dispensers Enclosure No. 34...
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USER’S MANUAL V-line 46xx, 47xx A location scheme verification marks on electromagnetic total counter (case version 2017) Enclosure No. 35...
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USER’S MANUAL V-line 46xx, 47xx Hazard zones of dispensers V-line H 46xx.xxx, V-line H 47xx.xxx series Hazardous zones both inside and outside the fuel dispenser have been defined according to EN 13617-1. The internal space of the hydraulic casing – ZONE 1. The internal space of the hoses module casing –...
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USER’S MANUAL V-line 46xx, 47xx Hazard zones of dispensers V-line R 46xx.xxx, V-line R 47xx.xxx series Hazardous zones both inside and outside the fuel dispenser have been defined according to EN 13617-1. The internal space of the hydraulic casing – ZONE 1. The internal space of the hoses module casing –...
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USER’S MANUAL V-line 46xx, 47xx The model marking on the dispenser V-line 46xx.xxx, 47xx.xxx rating plate Enclosure No. 38...
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USER’S MANUAL V-line 46xx, 47xx The model marking on the dispenser V-line 46xx.xxx/CA, 47xx.xxx/CA rating plate Enclosure No. 39...
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