Ametek MP3 SCR DeviceNet Head Hdr Hmi Manual
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Ametek MP3 SCR DeviceNet Head Hdr Hmi Manual

Ametek MP3 SCR DeviceNet Head Hdr Hmi Manual

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HDR HMI Manual for the
MP3 SCR DeviceNet Head
INSTALLATION and OPERATION
Proface HMI Programmed for the MP3 SCR DeviceNet Head
530 LAKEVIEW PLAZA BLVD, STE C
WORTHINGTON, OHIO 43085
TOLL FREE: 1-888-PWR-CNTL (797-2685)
of the
HMI Passwords
Level 1: HDR1
Level 2: HDRPW
TEL: 614-308-5500
FAX: 614-308-5506
Document: 9100011

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  • Page 1 HDR HMI Manual for the MP3 SCR DeviceNet Head INSTALLATION and OPERATION of the Proface HMI Programmed for the MP3 SCR DeviceNet Head HMI Passwords Level 1: HDR1 Level 2: HDRPW 530 LAKEVIEW PLAZA BLVD, STE C WORTHINGTON, OHIO 43085...
  • Page 3 © Copyright 2008, Ametek HDR Power Systems. All rights reserved. ODVA™ is a trademark of the Open DeviceNet Vendors Association (ODVA). CIP™ (Common Industrial Protocol) is a trademark of ODVA. CIP Networks™ is a trademark of ODVA. DeviceNet™ is a trademark of ODVA.
  • Page 4 REVISION PAGE Date Revision Change 12-28-2011 Initial Release 11-2012 Formatting Tables and Illustrations References 07-2015 Cover Revised address NOTE: SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
  • Page 5 COPYRIGHT 2011 HDR POWER SYSTEMS, INC.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............................................1 ANUAL NTRODUCTION ......................... 1 ANUAL BJECTIVES ..................... 1 HOULD ANUAL ..........................1 OCABULARY ..........................1 ONVENTIONS ........................3 RODUCT VERVIEW ..........................3 NTRODUCTION ........................3 ODELS OVERED ......................3 ENERAL ESCRIPTION MP3 C ..................
  • Page 7 3.10.2 Main Menu >> Demonstration Menu >> Regulation Demo ............28 3.10.3 Main Menu >> Demonstration Menu >> 0-20mA Drivers ............29 3.10.4 Main Menu >> Demonstration Menu >> Status Bit Flag Listing ..........30 3.11 >> E ............31 ASY M NPUT ALIBRATION...

  • Page 8: Manual Introduction

    Vocabulary In this manual, we refer to the: “MP3 Controller” as it applies to the combination of the MP3 SCR DeviceNet Head option combined with the additional components needed to form a complete SCR controller. Conventions DeviceNet parameter names within text are shown in italic typeface, or in ‘single...
  • Page 9 Blank Page...

  • Page 10: Product Overview

    MP3 Controller refers to any model that has been upgraded to include the MP3 SCR DeviceNet Head as an option. New controllers including the MP3 SCR DeviceNet Head option are assumed in descriptions. The MP3 SCR DeviceNet Head may also be retrofitted onto suitable HDR SCR controllers. Consult the factory for available ordering/service options.

  • Page 11: Hmi To Mp3 Controller Cable

    The HMI does not display a literal copy of all Modbus Coils and Registers contained in the MP3 SCR DeviceNet Head, although many are displayed directly. Information is accessed, arranged, displayed, written, and acted upon to perform logical tasks that the equipment user may wish to perform.

  • Page 12: Dimensions And Physical Overview

    Dimensions and Physical Overview Figure 1 HMI Dimensions and Panel Cutout for Screen Mounting MP3 RS-485 Connector – 6-Pin Open Connector Term 19 = +24Vdc Term 20 = COM Term 21 = Chassis Ground Term 22 = COM Term 23 = + RS-485 (D1) Term 24 = - RS-485 (D0) Figure 2 HMI Power and RS-485 Connections...

  • Page 13: Specifications

    Specifications Proface AST-3201 HMI Voltage Ratings DC 24V nominal, 19.2-28.8V, 7W or less Temperature Rating 0° C to +50° C operating, -20° C to +60° C storage. Humidity 10%RH to 90%RH non-condensing operating or storage. Rating for Front Panel Equivalent to IP65 (JEM 1030), NEMA#250 Type4X/12 of Installed Unit Cooling Natural air circulation.

  • Page 14: Product Operation And Features

    RODUCT PERATION AND EATURES Operation: Power-up The HMI is automatically powered whenever the MP3 controller logic is powered. When power is first applied, the HMI opens with the following screen. Monitor / Simple Setpoint Control Screen As soon as communication starts, the Power-up screen is replaced with the simplified monitor / control screen.

  • Page 15: Operation & Navigation (Pw = 'Hdr1')

    Without password access, the Simple Setpoint Control screen will only allow access to fault diagnostic screens in the event of a fault condition (see page 18). The rest of the MP3 features are password protected from unauthorized use. This screen can only be exited by pressing the ‘System Ok’ button which brings up a password keypad.
  • Page 16 Header – The top edge of the screen contains the header bar. The five button/indicators provide summary information about the controller’s operating state. Each one is also a navigation button that can call other screens that contain relevant information. This information is detailed later. Footer –...
  • Page 17 The remaining small area contains a box that displays the SCR firing mode currently in use (ZF, PF, or ZFT). The “Ametek HDR” indicator space is a special indicator that only changes if a special use “PF/ZFT Auto Switching” function is selected using the HMI.

  • Page 18: Home Screen: Introduction

    Alternate Digital Pot Footer Control - When using the virtual digital potentiometer during Manual Setpoint control, a user may wish to modify the setpoint while visiting other screens. Many alternate screens will include this control in the footer. It may be used to adjust the manual setpoint level without returning to the Home Screen.
  • Page 19 This Home Screen indicator can provide three messages: Ready & Running, Ready & Stopped, and Not Ready & Stopped. If you touch this control, you will access a live ladder diagram of the system control. For the SCR controller to run, <Ready> and <Running> must both be true (1). The ladder diagram shows all data controlling the states.
  • Page 20 This Home Screen indicator can provide three messages: At Setpoint, Not At Setpoint, and Output Limiting. Normally, the SCR output will adjust to match the desired setpoint using the firing mode and regulation mode selected. If the SCR output reaches 100% duty-cycle before reaching the desired value, or if the output is being actively limited in phase fire mode, the output cannot reach the setpoint.
  • Page 21 This Home Screen indicator can provide three messages: Faulted, No Faults, and Faulted & Ext. Fault. This monitors both the general <Faulted> flag resulting from the <Fault Mask> settings and also the specific <External Fault> discrete input of the MP3 Controller. If you touch this control, you will pop-up the first of two possible screens.
  • Page 22 This Home Screen indicator can provide two messages: Warning and No Warning. This monitors the general <Warning> flag resulting from the <Warning Mask> settings. If you touch this control, you will pop-up the first of two possible screens. The first item on this screen show a text description of the most recent event triggering a warn condition.

  • Page 23: Home Screen: Metering

    3.4.2 Home Screen: Metering The home screen provides basic voltage, current, and power metering with bar graphs. The bar graphs allow general power levels to be monitored easily at a distance. Numeric metering provides a more precise display when needed. Note that this is also an additional information button.

  • Page 24: Home Screen: Setpoint, Stop/Run, And Manual Controls

    SCR firing mode in use: PF (phase firing), ZF (proportional zero firing), or ZFT (zero firing into a transformer). The item to the right of Firing Mode is usually a default Ametek HDR logo. This HMI version includes a demo PLC like program that can automatically switch between PF and ZFT mode based on load resistance.
  • Page 25 is the default for the MP3 controller and causes this control to behave the same as a physical rotary switch with locking potentiometer. Alternatively, <Local Setpt NV> may be reconfigured to zero. This will remove the non-volatile behavior of this control and the NV will not appear in the corner. Such a setting will cause the rotary switch to reset to the Auto setting and cause the manual setpoint to reset to zero whenever logic power is removed and restored to the MP3/HMI units.

  • Page 26: Figure 3 Reference Chart Showing Screens Accessable From The Home Screen

    In the Man (manual) position, this section changes appearance. Figure 3 Reference Chart Showing Screens Accessable From the Home Screen...

  • Page 27: Main Menu

    Main Menu All remaining screens are reached from the Main Menu by pressing the menu tab in the footer. Most items will be located on a sub-menu listed on the Main Menu. Many of the menus are self-explanatory, so comments will be limited. The symbol “>>”...

  • Page 28: Main Menu >> Metering Menu >> Metering - General

    3.6.1 Main Menu >> Metering Menu >> Metering - General...

  • Page 29: Main Menu >> Metering Menu >> Metering - Analog Input/Output

    3.6.2 Main Menu >> Metering Menu >> Metering – Analog Input/Output The top section of this screen displays the current value of the analog command input and optional analog feedback input. The lower part of the screen lists the data currently being sent to the three mA transmitters on the front of the controller.

  • Page 30: Main Menu >> Metering Menu >> Time Counter Kw-Hour Meter

    3.6.3 Main Menu >> Metering Menu >> Time Counter KW-Hour Meter Main Menu >> Event Log Menu...

  • Page 31: Main Menu >> Event Log Menu >> View Newest Log Event

    3.7.1 Main Menu >> Event Log Menu >> View Newest Log Event Over 200 events can be stored in the circular log memory. This screen only shows the most recent log entry. To see earlier logs, press View Past Log Events button. The lower part of the screen displays log information.

  • Page 32: Main Menu >> Event Log Menu >> Trend Graph

    The UP/DOWN keys may be used to increment and decrement the value of Log View ID Request. Hold these keys for two seconds to auto count. The lower part of the screen displays log information. The 16-bit log ID is listed. Next, the 32-bit timestamp is listed.

  • Page 33: Main Menu >> Warn/Fault/Relay Status Detail >> Relay Status Detail

    This serial number is not the same as the serial number for a complete controller. It is only a serial number to uniquely identify the MP3 SCR DeviceNet Head to the network. The lower left displays the live values of the DeviceNet rotary switches. This is mostly a convenience for testing.

  • Page 34: Main Menu >> Demonstration Menu

    The relay is programmable. The first screen will list a text box identifying the most recent event that triggered the relay. The next button takes the user to more detail. The second screen identifies which events are enabled to trigger the relay, and which events are currently active.

  • Page 35: Main Menu >> Demonstration Menu >> Firing Mode Demo

    3.10.1 Main Menu >> Demonstration Menu >> Firing Mode Demo RECOMENDATION: Please consult factory before using ZFT Please refer to the MP3 Controller manual. This screen provides a simpler means to modify the firing modes for demonstration purposes. Note that when you change the firing mode, you must stop/start the controller to adopt the new firing mode.

  • Page 36: Main Menu >> Demonstration Menu >> 0-20Ma Drivers

    If you have a suitable sized load and a suitable command setpoint setting, you can watch the output regulation change as the regulation mode is modified. The available regulation modes are: 1 = Voltage, 2 = Current, 3 = Power, 4 = Resistance, 5 = Analog Feedback%, (User’s circuit must provide feedback),...

  • Page 37: Main Menu >> Demonstration Menu >> Status Bit Flag Listing

    to be configured to transmit different data. These are also listed in the configuration menu. They are only available here to assist demonstration or experimentation. 3.10.4 Main Menu >> Demonstration Menu >> Status Bit Flag Listing These two screens allow one to observe the direct values of Modbus Coils 17-52, 63 and 64.

  • Page 38: Main Menu >> Easy Ma Input Calibration Menu

    3.11 Main Menu >> Easy mA Input Calibration Menu The Analog Setpoint is to calibrate the analog input, and the analog feedback signal does not need to be calibrated if it is not used. The analog setpoint and feedback calibration is typically adjusted for use with a 4- 20mA command signal.

  • Page 39: Main Menu >> Easy Ma Input Calibration Menu >> Analog Feedback Easy Calibration

    3.11.2 Main Menu >> Easy mA Input Calibration Menu >> Analog Feedback Easy Calibration 3.12 Main Menu >> Service-Parameter Configuration Menu The Configuration Menu give you access to the non-volatile configuration parameters in the MP3 Controller. Each sub-menu provides a subset of parameters. Screen space does not allow detailed descriptions/definitions.

  • Page 40: Main Menu >> Service-Parameter Configuration Menu >> Scr Data

    3.12.1 Main Menu >> Service-Parameter Configuration Menu >> SCR DATA Vin and Vout potential transformers must be wired using the appropriate voltage taps. Use the values of the SCR input and output when the input voltage is at 100% of the nominal voltage ratings.
  • Page 41 Firing modes 0 through 5 are input via a popup keypad: 0 = ZF, Zero Fire, Variable Timebase 1 = PF, Phase Fire (default) 2 = ZFT, Zero Fire into Transformer 3 = PFZF Data Switch 4 = PFZF Discrete SW 5 = PFZF Timed SW PFZF Delay Time(r) is applicable if ‘Firing Mode Sel’...

  • Page 42: Main Menu >> Service-Parameter Configuration Menu >> Pi Setup

    3.12.3 Main Menu >> Service-Parameter Configuration Menu >> PI Setup There are twelve configuration parameters in this group. These settings are used for...

  • Page 43: Main Menu >> Service-Parameter Configuration Menu >> Output Limiting

    See Appendix D of the MP3 SCR DeviceNet Head Manual for a diagram of Setpoint Control / PI regulation / Limiting. Caution: Default values recommended. 3.12.4 Main Menu >> Service-Parameter Configuration Menu >> Output Limiting Iin RMS% Limit sets input current limit point used with PF-phase fire mode.

  • Page 44: Main Menu >> Service-Parameter Configuration Menu >> Alarm Setup

    3.12.5 Main Menu >> Service-Parameter Configuration Menu >> Alarm Setup...
  • Page 46 There are eleven configuration parameters in this group. These are alarm trigger setpoints. 1) Vin High% sets the high fault level for Vin RMS as a percent of 100% unit. 2% Hysterysis. 2) Vin Low% sets an undervoltage fault at a percent of 100% unit rating. 2% Hysterysis.

  • Page 47: Main Menu >> Service-Parameter Configuration Menu >> Warn/Fault/Relay Masks

    3.12.6 Main Menu >> Service-Parameter Configuration Menu >> Warn/Fault/Relay Masks Warning is a summary parameter that monitors a collection of Boolean flags. It is less serious than a fault because it does not stop the controller. The screen above shows the fifteen Warning Mask Boolean flags that can be monitored.
  • Page 48 Fault triggering is programmable. The default mask configuration is that a fault is triggered if the heatsink thermostat is overtemperature or there is an external fault. The EXTERNAL FAULT mask flag is always on and is not programmable nor can it be disabled.

  • Page 49: Main Menu >> Service-Parameter Configuration Menu >> Analog Output

    The relay function controls the external Form C relay on the front panel. The default configuration is that the relay is active whenever the unit is faulted. The user may choose to use the relay for other purposes by changing the conditions that can activate the relay.
  • Page 50 The values that may be set in the Analog Output screen control the information that’s output through the three channels of 0-20/4-20mA drivers. Any 16-bit value is allowed. Values 1-11 steer other parameters to be the data source to drive the DAC. Values 0 and 32-65535 are used as direct, fixed data to drive the DAC creating a fixed mA source.

  • Page 51: Main Menu >> Service-Parameter Configuration Menu >> Miscellaneous

    If this value is less than 65535, then the transmitter may send data representing more than 100% for metering values that can exceed 100% of the nominal unit rating. 3.12.8 Main Menu >> Service-Parameter Configuration Menu >> Miscellaneous Ramp Up Time and Ramp Down Time limit the rate at which the setpoint will change based on the rate of change required to adjust the full range of the setpoint within the time entered.
  • Page 52 event. If running from network control, ‘NetCtrl’, ‘NetRef’, ‘Run1’, ‘Remote Relay Req’, ‘Net PFZF Select’, and ‘Net_Setpoint’ will remain unchanged. 2 = Clears ‘NetCtrl’, ‘NetRef’, ‘Run1’, ‘Remote Relay Req’, ‘Net PFZF Select’, and ‘Net_Setpoint’. Does not Fault and Stop. Resulting operation will depend on internal/local controls.
  • Page 53 RegMode’ will function as nonvolatile values. 0 = ‘LocalRef Demand’, ‘Local Setpoint%’, and ‘Local RegMode’ are reset to zero on the next power-up reset. 1 = Save and reload last saved ‘LocalRef Demand’, ‘Local Setpoint%’, and ‘Local RegMode’ on next powerup reset Log Config specifies the range of events to be placed in the log.

  • Page 54: Main Menu >> Service-Parameter Configuration Menu >> Dnet Interface

    *0 = Energize on ActiveState (normal) 1 = Energize on Non-Active State (as long as unit is powered) * = default selection 3.12.9 Main Menu >> Service-Parameter Configuration Menu >> Dnet Interface These parameters are used to determine what values are placed in DeviceNet Input Assemblies.

  • Page 55: Main Menu >> Service-Parameter Configuration Menu >> Serial Ports

    3.12.10 Main Menu >> Service-Parameter Configuration Menu >> Serial Ports...

  • Page 56: Main Menu >> Service-Parameter Configuration Menu >> Nonvolatile Backup Save/Restore Pw=Hdrpw

    Modbus baud rate and address changes only take affect on reset/powerup. Baud rate of RS-232 Modbus port: 0 = 2400 1 = 4800 2 = 9600 3 = 19200 Parity/StopBits of RS-232 Modbus port: 0 = None + 2 stop bits 1 = Odd + 1 stop bit 2 = Even + 1 stop bit Baud rate of RS-485 Modbus port:...
  • Page 57 will have to scroll through the screens to find the differences. If they are the same, you do not need to check each screen There are three action buttons. 1. The first will copy all MP3 values to the HMI column (stored in HMI). 2.
  • Page 58 WARNING 3 – If you have modified the configuration of the serial ports to be different from default values, more specifically, if you modified the port running this HMI, restoring all values to the default value may cut communication with this HMI when the MP3 Controllers powers up the next time.

  • Page 61: Main Menu >> Service-Analog Calibration Menu

    3.13 Main Menu >> Service-Analog Calibration Menu For electrical measurement, minimal zero and span adjustments are typically needed. Reducing any zero offset in the measurements is easy and can be done with all SCR voltage and current turned off. This is recommended. Because standard isolation voltage and current transformers are used to standardize the signals into the MP3 control circuit, measurement error and variation is minimized.

  • Page 62: Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu

    3.13.1 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu Calibration instructions under the general analog calibration menu are included on each screen. 3.13.2 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Zero Calibration Vin, Vout, Iin, Iout...

  • Page 63: Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Span Calibration Vin, Vout, Iin, Iout

    3.13.3 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Span Calibration Vin, Vout, Iin, Iout...

  • Page 67: Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Kwout Calibration

    3.13.4 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> KWout Calibration 3.13.5 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Analog Setpoint Calibration...

  • Page 68: Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Analog Feedback Calibration

    3.13.6 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Analog Feedback Calibration...

  • Page 69: Main Menu >> Service-Analog Calibration Menu >> Factory Auto Calibration Of Analog Setpoint

    3.13.7 Main Menu >> Service-Analog Calibration Menu >> Factory Auto Calibration of Analog Setpoint Factory Auto Calibration uses the MP3’s 0-20[mA] transmitters to calibrate the Analog Setpoint input. The device, when configured as described above, will undergo an automated 24 second procedure that will calibrate both the zero and span of the analog to digital converter that measures Analog Setpoint Input...

  • Page 70: Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Factory Auto Calibration Of Analog Feedback

    3.13.8 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu >> Factory Auto Calibration of Analog Feedback This should be ignored when not using Analog Feedback. This Factory Auto Calibration uses the MP3’s 0-20[mA] transmitters to calibrate the Analog Feedback input.

  • Page 71: Main Menu >> Service-Analog Calibration Menu >> Test Rs-232 Connection

    3.13.9 Main Menu >> Service-Analog Calibration Menu >> Test RS-232 Connection 3.13.10 Main Menu >> Service-Analog Calibration Menu >> Factory Manual Transmitter Test The following screens can be used to test the 3 channels of 0-12/4-20[mA] output. Each of the % output buttons will adjust the active transmitter output as indicated by the button.
  • Page 72 The following screen can be used to designate a parameter to be designated to each transmitter. Vout RMS%, Iout RMS%, and KWout % are default designations for the transmitters. Buttons are present to reset each transmitter back to the default.

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