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KIPI ecoMAX860P3-C Installation And Operating Manual

For automatic solid fuel fired boilers
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CONTROLLER
ecoMAX860P3-C
FOR AUTOMATIC SOLID FUEL FIRED BOILERS
eSTER_x80**
eSTER_x40**
ecoSTER TOUCH**
ecoSTER200**
ecoNET300**
ecoNET.apk
ecoNET.app
www.econet24.com
INSTALLATION AND OPERATING MANUAL
ISSUE: 1.3_EN
** Devices are not standard equipment of the controller.
Functions available in the additional B
module.
08-2020

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Summary of Contents for KIPI ecoMAX860P3-C

  • Page 1 CONTROLLER ecoMAX860P3-C FOR AUTOMATIC SOLID FUEL FIRED BOILERS eSTER_x80** eSTER_x40** ecoSTER TOUCH** ecoSTER200** ecoNET300** ecoNET.apk ecoNET.app www.econet24.com Functions available in the additional B module. ** Devices are not standard equipment of the controller. INSTALLATION AND OPERATING MANUAL ISSUE: 1.3_EN 08-2020...
  • Page 2 ELECTRIC DEVICE UNDER VOLTAGE! Before any action related to the power supply (cables connection, device installation etc.) check if the controller is not connected to the mains! Installation should be done by a person with appropriate electrical qualifications. Improper cables connection could result in the controller damage.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 12.11 W ......30 EATHER SENSORS CHECKING 12.12 O ......30 PTICAL SENSOR CONNECTION RECOMMENDATIONS REGARDING SAFETY ..4 12.13 M .... 30 IXERS ROOM TEMPERATURE CONNECTION GENERAL INFORMATION ........5 12.14 B ....31 OILER ROOM THERMOSTAT CONNECTION 12.15 C ......

  • Page 4: Recommendations Regarding Safety

    dusts or liquids can cause fire or Recommendations regarding safety explosion. Thus, the controller should be separated from flammable dusts Requirements concerning safety and gases, e.g. by means of an described in detail in individual chapters of appropriate body. this manual. Apart from them, the following requirements should particular...

  • Page 5: General Information

    Applied symbols General information In this manual the following graphic symbols The controller ecoMAX860P3-C is a device are used: designed to control the operation of a boiler - useful information and tips, with automatic feeding of solid fuel with a igniter.

  • Page 7: User Settings

    USER SETTINGS ecoMAX860P3-C...

  • Page 8: User Menu - Structure

    Fuel level User menu - structure  Alarm level  Fuel level calibration Main menu Burner cleaning Information Lambda sensor calibration* Boiler settings Cleaning intensity HUW settings* Exch. clean start Mixer 1-5 settings* Exch. clean stop Night time decrease Summer/Winter HUW settings* Operation with schedule Preset HUW temp.

  • Page 9: The Controller Support

    The controller support Standard (STD) panel control. FIRE UP Buttons description: Legend: 1. MENU entry button. 1. Operation modes: FIRING-UP, 2. ,,TOUCH and PLAY” knob. OPERATION, SUPERVISION, BURNING 3. EXIT button. OFF, CLEANING, STOP, The „TOUCH and PLAY” knob turning cause 2.

  • Page 10: The Controller Start Up

    Therefore it is advised to keep the electrical – symbolizes operating heater, and power to the controller on when the boiler is the digit next to it stands for a number of not in use. Firing-up attempts, It is possible to start up the boiler by pressing the ,,TOUCH and PLAY”...

  • Page 11: Operation Mode

    and solving the cause of firing up failure the boiler should be fired up again. OPERATION mode In the OPERATION modes the burner fan operates constantly, fuel feeder is engaged Each level can be allocated with seperate periodically, where period consists of feeder blow-in output and exhaust output which operating time and pause in fuel feeding influence on actual boiler’s power level.

  • Page 12: Supervision Mode

    Attention: boiler operates restart the boiler then the controller starts without heat buffer and controller is the process of boiler’s burning off. switched into SUMMER mode than For setting Supervision time = 0 the Standard mode operation controller omits SUPERVISION mode controller is recommended.

  • Page 13: Burner Cleaning

    The values of parameters such as: Preset  setting priority, parameter boiler temp., Boiler hysteresis and Priority – then CH pump is deactivated to Service settings → Burner settings → feed the HUW boiler quicker, Fuel detection time  set simultaneous operation of CH and are individually adjusted for the "grate".

  • Page 14: Mixer Circle Settings

    The controller can automatically, periodically To reach room temperature 25°C value of make HUW tank warm up to 70ºC. It is done heating curve shift must be set for 5°C. To to remove bacterial flora. reach room temperature 18°C value of It is absolutely important to inform heating curve shift must be set for -2°C.

  • Page 15: Weather Control

    Preset mixer temperature will be increased  If by falling outer temperature room by (22ºC – 20ºC) x 15/10 = 3ºC. Correct temperature is increasing, then value of value of parameter must be found room chosen heating curve is too big, temperature factor.

  • Page 16: Working According To Schedule

    the sensor by the boiler manufacturer, the controller will display a reminder: "CAUTION! Low fuel level" and it will continue to supply fuel. If the user does not add fuel, the Time periods controller burns all the fuel and switches off the boiler.

  • Page 17: Feeder Test

     Calibration if the device is operating correctly and if it is Fill the silo to the level which corresponds to connected properly. full level of fuel, then set value of parameter: Entering manual control is possible Boiler settings → Fuel level → Fuel level only in “stand-by”...

  • Page 19: Installation And Service Settings

    INSTALLATION AND SERVICE SETTINGS ecoMAX860P3-C...

  • Page 20: Hydraulic Schemes

    Hydraulic schemes Scheme with 4 way steering valve controlling central heating circuit : 1 – boiler with control panel, 2 – controller, 3 – return temperature sensor, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – servomotor of 4-way valve, 7 – mixer cycle pump, 8 – mixer cycle temperature sensor, 9 – HUW tank, 10 –...
  • Page 21 Scheme with two adjustable heating circuits and the HUW tank : 1 – boiler, 2 – heat exchanger, 3 – controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – boiler pump, 8 – HUW pump, 9 - mixer valve actuator, 10 – mixer temperature sensor, 11 – mixer pump, 12 – standard room thermostat or room panel, 13 –...
  • Page 22 Scheme with heat buffer : 1 – boiler, 2 – control panel, 3 –controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – boiler pump, 7 – heating buffer, 8 – HUW pump, 9 - mixer valve actuator, 10 –...

  • Page 23: Technical Data

    Conditions of storage and transport 10 Technical data The controller cannot be exposed to direct Power supply 230 VAC, 50 Hz effects of weather, i.e. rain and sunlight. Current consumed by 0,04 Storage and transport temperature cannot controller exceed the range of -15…+65°C. During Maximum rated current 6 (6) A transport, the device cannot be exposed to...
  • Page 24 Maximum length of the lead (6) is 5 m with gauge of 0.5 mm Step 3: Screw the panel to the mounting plate using sheet metal screws, insert the hole plugs. Proper thermal insulation between hot boiler walls and the panel and the connecting tape Installing the STD panel in a mounting plate: 1 –...

  • Page 25: Mounting Of Module

    that the temperature of the panel surroundings will be For safety reasons, assure the safe distance lowered, in such case use other methods) between live parts working module terminals and conductive (metallic) elements Disassembly of ST4 control panel. of housing (min. 10 mm) is kept. Protect connecting wires...

  • Page 26: Connecting Electrical System

    If it is necessary to access the part with the All peripherals (such like: pumps, terminals, disconnect mains supply, RE-marked relays and connected make sure that there is no voltage on recipients) may be connected only terminals leads, remove by qualified persons in accordance executive module enclosure.

  • Page 27: Electric Scheme

    12.7 Electric scheme Scheme of electrical connections of the controller: λ –Lambda module, B – additional module, BH – upper buffer temp. sensor type CT4, BL – lower buffer temp. sensor type CT4, PLS - fuel level sensor, TR - rotation fan sensor (turbine), T – standard room thermostat type NO-NC, H –...
  • Page 28 Scheme of electrical connections of the additional B module: M2, M3 – mixer temp. sensor type CT4, RM2, RM3 – mixer room thermostat, L N PE - electrical power 230 VAC, FU – main fuse, GR – grounding strip, PM2, PM3 – mixer pump, SM2, SM3 – mixer servomotor, CPU – controlling, A –...

  • Page 29: Connection Of Temperature Sensors

    controller cooperates only with 12.8 Connection of temperature sensors weather sensor of the CT6-P type. The controller cooperates only with sensor should be installed on the coolest wall temperature sensors of the CT4 type. The of the building. Usually it is the northern use of other types of temp.

  • Page 30: Weather Sensors Checking

    CT6-P (weather) Temp. Min. Nom. Max. °C Ω Ω Ω 901,6 901,9 902,2 921,3 921,6 921,9 960,6 960,9 961,2 999,7 1000,0 1000,3 1096,9 1097,3 1097,7 1193,4 1194,0 1194,6 1384,2 1385,0 1385,8 1478,5 1479,4 1480,3 1572,0 1573,1 1574,2 CT2S-2 (exhaust) Temp. Min.

  • Page 31: Boiler Room Thermostat Connection

    12.14 Boiler room thermostat To enable the control of reserve boiler, set connection the H output to operate the reserve boiler in Boiler circuit room thermostat may activate the menu: the burner or deactivate CH boiler pump. In Service settings → Output H order for the room thermostat to control and then set the parameter Temperature of boiler operation, set the Thermostat select...

  • Page 32: Connection Of Alarm Signalling

    Example connection of an external alarm annunciator. 1 - controller , 2 – external alarm annunciator, 3 – relay 12.17 Mixer connection During assembly works for mixer servomotor pay attention not to overheat the boiler. This may happen when there is a limited flow of water from the boiler.

  • Page 33: Connecting Temperature Limiter

    circuit is maximal (in controller it is must have nominal position 100% ON) and value position operating voltage of at least 230 when temperature of mixer circuit is VAC, and have applicable minimal (in controller it is position 0% certifications. OFF).

  • Page 34: Service Menu - Structure

    Cleaning 13 Service menu – structure  Poker p.before inflame  Poker p.after bur.off Entering the menu requires entering the  Cleaning airflow service password.  Cleaning exh.fan Service settings  Rotary cleaning cycle Burner settings Supervision Boiler settings  Supervision time CH and HUW settings ...
  • Page 35 HUW heat source Circul. standstill time * Circul. operation time * Circul. activation temp.* Exchanger * Pump hysteresis Buffer settings * Buffer support Loading start temp. Loading stop temp. Mixer settings 1-5* Mixer support   CH on  Floor on ...

  • Page 36: Description Of Service Settings

    14 Description of service settings 14.1 Burner Parameter Description Firing-up Time to check whether the burner is already firing up. Only fan is operating. If the  Ignition test time flame has sufficient brightness, it switches to the OERATION mode without the BURNING OFF mode.

  • Page 37: Boiler

     Flame brightness with which airflow starts while burning off the fuel. Air flush start Flame brightness with which airflow starts when burning off the fuel in burning off  Air flush stop process Cleaning  Poker p.before inflame Fan operation time during cleaning the furnace while firing up. ...

  • Page 38: And Huw

    Maximum preset boiler temperature which can be set in user menu and minimum Max. boiler temp. temp. which can be set automatically by controller, i.e. from night reductions etc. Reserve boiler Description in point 12.15 The parameter is available only after connecting a room thermostat. Options available: ...

  • Page 39: Buffer

    The temperature of the HUW tank, below which the circulation pump will start in Circul. activation temp. order to force water circulation in the HUW circuit. It only refers to hydraulic installation with heat exchanger between open and closed circuit. Available options: Exchanger ...

  • Page 40: Other Parameters

    recommended to set this parameter value between 100 and 180. Valve opening time Set full valve opening time given at the plate of valve servomotor, i.e. 140 sec. Setting the parameter on YES value causes closing of mixer servomotor and Pump off by thermostat deactivating mixer pump after disconnecting joints of room thermostat.

  • Page 41: Alarms Descriptions

    The sensor is to be checked and replaced if 15 Alarms descriptions necessary. Alarm numbers displayed on the eSTER_x40 alarm deleted alarm wireless room thermostat. confirmation or activating and deactivating Boiler max. temp. exceeding power to the controller. Overheating of the burner Checking the temperature sensor is Boiler temp.

  • Page 42: Firing Up Failed Attempt

    unscrew an oval STB lid and then press the 16.2 Antifreezing protection Reset button, point 12.18. When temperature of the boiler decreases below 5ºC pump will activated 15.3 Firing up failed attempt enforcing circulation of boiler water. It will Alarm will appear after third failed attempt of delay the process of freezing water, however automatic furnace firing up.

  • Page 43: Lambda Sensor

    17 Lambda sensor type and power of the burner. The most important parameters are those related to Burner efficiency increased Firing up, Operation and Burning off. The connecting additional lambda sensor module. controller is able to change the default Lambda sensor is to be activated in the settings depending on power and type of the menu: burner.

  • Page 44: Possible Faults Description

    19 Possible faults description Symptoms Tips Check: There are no signs of operation of  If line fuses are not blown, replace if necessary, device despite connection to the  If the wire connecting panel with the executive module is plugged correctly and if network.
  • Page 48 Obornicka 71 62-002 Suchy Las, Poland biuro@kipi.pl www.kipi.pl National Waste Database No. 000179569...

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