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KEENCUT BenchTop Bench BTB110 Assembly Manual

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BenchTop Bench
Assembly manual
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Summary of Contents for KEENCUT BenchTop Bench BTB110

  • Page 1 BenchTop Bench Assembly manual www.keencut.com The world’s finest cutting machines sales@keencut.co.uk +44(0) 1536 263 158...
  • Page 2 Start Page 3 Without cantilever With cantilever Page 8 Page 22 Finish Page 40...
  • Page 3 Start...
  • Page 4 Section Components Part quantities based on bench model BTB110 BTB160 BTB210 BTB260 BTB310 BTB360 BTB410 BTB460 BTB510 Part Description Quantity Quantity Quantity Quantity Quantity Quantity Quantity Quantity Quantity Adjustable foot 4 x 1400mm / 8 x 930mm / 8 x 1180mm / 8 x 1430mm / 12 x 1107mm / 12 x 1273mm /...

  • Page 5: Tools Included

    Section Tools included Tools not included Spacer 13mm 13mm...
  • Page 6 Section Be careful with lifting To prevent injury and damage, lift the boxes with 2 people.
  • Page 7 Section 1.5m (5’) 1.2m (4’) Without cantilever With cantilever Page 8 Page 22...
  • Page 8 Without cantilever...
  • Page 9 Section Prepare the brackets Insert a grub screw backwards into the bracket and screw into place until only 2 threads are showing. Insert two grub screws in from the flat face of the bracket 2 turns only. IMPORTANT: Make the brackets for your bench using all G and H parts supplied.
  • Page 10 Section How to fit the brackets Slide a corner bracket into position and place the spacer over it. Hold the spacer so it is flush with the top of the leg. Use a straight edge to ensure that the spacer is flush with the end of the leg. Initially tighten gently with the long end of the Allen key.
  • Page 11 Section Build the legs Add the brackets (page 9) to the leg (part D) Unit Type Corner Leg Middle Leg 1 Middle Leg 2 BTB110 BTB160 / BTB210 / BTB260 BTB310 / BTB360 / BTB410 BTB460 / BTB510 The lower brackets can be fixed at any point along the leg as long as they are all the same distance from the upper brackets.

  • Page 12: Attach The Feet

    Section Attach the feet Fix an adjustable foot into any of the four grooves at the bottom of each leg, make sure the aluminium block is flush with the bottom of the leg. Fix the screw very tightly.
  • Page 13 Section Build the leg frames (See page 14-16 for detailed instructions) Unit Number of left hand leg frames Number of intermediate leg frames Number of right hand leg frames BTB110 BTB160 / BTB210 / BTB260 BTB310 / BTB360 / BTB410 BTB460 / BTB510...
  • Page 14 Section How to build a left hand leg frame Take a pair of corner legs (page 11) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place the second corner leg over the other end of the beams.
  • Page 15 Section How to build an intermediate hand leg frame Take a middle leg 1 (page 11) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place middle leg 2 over the other end of the beams. Press down and ensure all the beam ends are flush against the leg Tighten the screws using the 4mm Allen key supplied.
  • Page 16 Section How to build a right hand leg frame Take a pair of corner legs (page 11) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place the second corner leg over the other end of the beams.
  • Page 17 Section Assemble the bench upside down (1/4) The bench is assembled up side down then turned over when complete Place a beam1 (part B - page 4), on the floor together with a left hand leg frame. Slide the parts together. Place three more of beam1 (part B - page 4) on the remaining brackets.
  • Page 18 Section Assemble the bench upside down (2/4) IMPORTANT: If constructing a BTB110, substitute intermediate leg frame for right hand leg frame. Place an intermediate leg frame upside down and slide beam1 (part B - page 4) so the bracket just enters 1cm into the beam. Align the other three beams and push the frame into position.
  • Page 19 Section Assemble the bench upside down (3/4) Tighten the remaining loose screws in this section firmly (as shown on page 10). Continue to build your bench in this way until you reach the end.
  • Page 20 Section Assemble the bench upside down (4/4) To complete your bench assembly, slide so the bracket just enters 1cm into beam1 (part B - page 4). Align the other three beams and push the frame into position. Tighten all screws fully, checking that there are no gaps.
  • Page 21 Section Flip the bench over once assembled Turn the bench over by rolling onto its front face and then onto its feet. Place in its final working position IMPORTANT: Before the cutter is mounted it is essential the bench is flat to within 3mm. Using a spirit level follow the sequence in section 4.
  • Page 22 With cantilever...
  • Page 23 Section Prepare the brackets Insert a grub screw backwards into the bracket and screw into place until only 2 threads are showing. Insert two grub screws in from the flat face of the bracket 2 turns only. IMPORTANT: Make the brackets for your bench using all G and H parts supplied.
  • Page 24 Section How to fit the brackets Slide a corner bracket into position and place the spacer over it. Hold the spacer so it is flush with the top of the leg. Use a straight edge to ensure that the spacer is flush with the end of the leg. Initially tighten gently with the long end of the Allen key.
  • Page 25 Section Attach the feet Fix an adjustable foot into any of the four grooves at the bottom of each leg, make sure the aluminium block is flush with the bottom of the leg. Fix the screw very tightly.
  • Page 26 Section Build the legs Add the brackets (page 23) to the leg (part D) Unit Type Corner leg 1 Corner leg 2 Corner leg 3 Middle leg 1 Middle leg 2 BTB110 BTB160 / BTB210 / BTB260 BTB310 / BTB360 / BTB410 BTB460 / BTB510 The lower brackets can be fixed at any point along the leg as long as they are all the same distance from the upper brackets.
  • Page 27 Section Prepare the leg frames (See page 28-34 for detailed instructions) Unit Type Number of left hand leg frames Number of intermediate leg frames Number of right hand leg frames BTB110 BTB160 / BTB210 / BTB260 BTB310 / BTB360 / BTB410 BTB460 / SF510...
  • Page 28 Section How to build a left hand leg frame Take corner leg 1 (page 26) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place corner leg 2 over the other end of the beams. Press down and ensure all the beam ends are flush against the leg Tighten the screws using the 4mm Allen key supplied.
  • Page 29 Section How to build intermediate leg frame Take middle leg 1 (page 26) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place middle leg 2 over the other end of the beams. Press down and ensure all the beam ends are flush against the leg Tighten the screws using the 4mm Allen key supplied.
  • Page 30 Section How to build right hand leg frame Take corner leg 1 (page 26) and lay one on the floor. Place a beam2 (part C - page 4) on each bracket. Do not tighten the screws yet. Place corner leg 3 over the other end of the beams. Press down and ensure all the beam ends are flush against the leg Tighten the screws using the 4mm Allen key supplied.
  • Page 31 Section Make the cantilever corners Cantilever corner Cantilever middle Unit Type Cantilever corner Cantilever middle BTB110 BTB160 / BTB210 / BTB260 BTB310 / BTB360 / BTB410 BTB460 / BTB510 Assemble cantilever joiners and corner brackets as shown. Ensure screws are fully tightened (see page 24). If available hold the cantilever joiner in a vice whilst tightening.
  • Page 32 Section Make the cantilever joints (1/3) Attach the cantilever corners and cantilever middle to the cantilever arm (part E - page 4). Firmly tighten the screws.
  • Page 33 Section Make the cantilever joints (2/3) Fix the cantilever corner assembly to the left and right hand leg frames. Ensure the brackets on the cantilever corner assembly are pointing in the same direction as the brackets on the frame. Fully tighten all screws (see page 24).
  • Page 34 Section Make the cantilever joints (3/3) Fix the cantilever middle assembly to the intermediate leg frames. Ensure the brackets on the cantilever corner assembly are pointing in the same direction as the brackets on the frame. Fully tighten all screws (see page 24).
  • Page 35 Section Assemble the bench upside down (1/4) The bench is assembled up side down then turned over when complete Place a beam1 (part B - page 4), on the floor together with a left hand leg frame. Slide the parts together. Place three more of beam1 (part B - page 4) on the remaining brackets.
  • Page 36 Section Assemble the bench upside down (2/4) IMPORTANT: If constructing a BTB110, substitute intermediate leg frame for right hand leg frame. Place an intermediate leg frame upside down and slide beam1 (part B - page 4) so the bracket just enters 1cm into the beam. Align the other three beams and push the frame into position.
  • Page 37 Section Assemble the bench upside down (3/4) Tighten the remaining loose screws in this section firmly (as shown on page 24). Continue to build your bench in this way until you reach the end.
  • Page 38 Section Assemble the bench upside down (4/4) To complete your bench assembly, slide so the bracket just enters 1cm into beam1 (part B - page 4). Align the other three beams and push the frame into position. Tighten all screws fully, checking that there are no gaps.
  • Page 39 Section Flip the bench over once assembled Turn the bench over by rolling onto its front face and then onto its feet. Place in its final working position IMPORTANT: Before the cutter is mounted it is essential the bench is flat to within 3mm. Using a spirit level follow the sequence in section 4.
  • Page 40 Finish...
  • Page 41 Section Levelling the bench (1/5) 13mm Adjust foot by twisting the base so it is about halfway extended. Lock in place using the 13mm spanner.
  • Page 42 Section Levelling the bench (2/5) Place the spirit level in highlighted position and adjust highlighted foot to bring it to level. IMPORTANT: Do not tighten the nut on the foot yet. This action is to be carried out on page 45.
  • Page 43 Section Levelling the bench (3/5) Place the spirit level in highlighted position and adjust highlighted foot to bring it to level. IMPORTANT: Do not tighten the nut on the foot yet. This action is to be carried out on page 45.
  • Page 44 Section Levelling the bench (4/5) Place the spirit level in highlighted position and adjust highlighted foot to bring it to level. IMPORTANT: Do not tighten the nut on the foot yet. This action is to be carried out on page 45.
  • Page 45 Section Levelling the bench (5/5) 13mm Repeat steps 3 & 4 from pages 43-44 until you reach the end of the bench. Once complete and your bench is levelled, lock all feet in position using the 13mm spanner provided.

  • Page 46: Preparing The Worktop

    Section Preparing the worktop Worktop width = 1220mm (8’) or 1525mm (10’) dependent upon cantilever Unit Type 3050mm (10’) long boards 2440mm (8’) boards BTB110 1520mm (59 3/4”) 1520mm (59 3/4”) 2020mm (79 1/2”) 2020mm (79 1/2”) BTB160 BTB210 2520mm (99 1/8”) 2x1260mm (2x 49 1/2”) 1.2m (4’) 3020mm (118 7/8”)
  • Page 47 Section Fixing the worktop Evenly space the worktop fixing brackets and screws to fasten the worktop down to the bench framework and bench edge extrusion as shown.

  • Page 48: Maintenance

    Section Maintenance Regularly remove offcuts and clean with a vacuum cleaner. Moisten a cloth in diluted detergent to remove any marks. IMPORTANT: Do not use harsh chemicals or solvents. If the bench is not rigid ensure all grub screws are fully tightened.

This manual is also suitable for:

Benchtop bench btb160Benchtop bench btb210Benchtop bench btb260Benchtop bench btb310Benchtop bench btb360Benchtop bench btb410 ... Show all