Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for ECOSTAR FPB 20
Summary of Contents for ECOSTAR FPB 20
- Page 1 GAS PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL ONE STAGE, TWO-STAGE AND MODULATING OPERATION FPB 20 FPB 1200 FPB 80 FPB 1600 FPB 200 FPB 2000 FPB 300 FPB 2500 FPB 400 FPB 3500 FPB 550 FPB 5000 FPB 870 09.01.2020 Rev.
- Page 2 DEAR USER, ECOSTAR FPB (20, 80, 200, 300, 400, 550, 870, 1200, 1600, 2000, 2500, 3500, 5000) gas process burners are prepared and manufactured according to the latest technical developments and safety rules. It is easy to use for our customers.
-
Page 3: Table Of Contents
CONTENTS WARNINGS ............................3 1.1. Warning Symbols and Descriptions ....................3 1.2. General Safety Rules ........................4 TERMS OF WARRANTY ........................6 2.1. Out of Warranty Conditions ......................6 BURNER’S GENERAL FEATURES ....................7 3.1. Purpose of Use and Work Limits of Burners ................. 7 3.2. -
Page 4: Warnings
1. WARNINGS 1.1. Warning Symbols and Descriptions Symbols Symbol Descriptions Important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. Impulse connection detecting combustion chamber pressure Impulse connection detecting combustion air pressure Impulse connection detecting burner gas head CLEAN THE GAS BURNER. -
Page 5: General Safety Rules
1.2. General Safety Rules • All personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • No changes that might damage the safety of the burner unit must be made by persons and/or organizations on the burner unit. - Page 6 Install burner firmly. Vibration may damage burner or its components. Keep boiler doors closed while starting burner and during burner operation. During the first commissioning of the burner or in case of any revision carried out in the electrical system or motor cables by any reason, direction of the fan rotation must certainly be checked by the authorized technical service.
-
Page 7: Terms Of Warranty
2. TERMS OF WARRANTY Main and auxiliary equipment and all components used in Ecostar gas process burners are guaranteed for 1 year by TERMO ISI SİST. A.Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemical and thermal effects explained herein. -
Page 8: Burner's General Features
3. BURNER’S GENERAL FEATURES ECOSTAR gas process burners are manufactured such that they operate in gas pressure at 15%...+10% of nominal voltage, between the ambient temperature range of -15ºC….+60˚C and declared capacity and boiler pressure ranges with Natural Gas and Liquid Petrol Gas. -
Page 9: Process Burner Components
3.2. Process Burner Components FPB 80 Part Name Part Name Body Plug reduction Gasket Plug porcelaın Gas intake flange Washer Nipple Ball valve Plug head Washer Ignition ionization head Purger Washer Purger needle Bolt Bulls eye Bolt Bulls eye housing Nipple Diffuser adjusting nut Klappe complete... - Page 10 FPB 200 Part Name Part Name Body Plug reduction Gasket Plug porcelaın Gas intake flange Washer Nipple Ball valve Plug head Washer Ignition ionization head Purger Washer Purger needle Bolt Bulls eye Bolt Bulls eye housing Nipple Diffuser adjusting nut Klappe complete Diffuser Klappe label...
- Page 11 FPB 400 Part Name Part Name Body Purger Gas intake flange Purger needle Diffuser Bulls eye housing Bulls eye Porcelain Nipple Ionization electrode wire Ball valve Washer Plug electrode wire Bolt Plug porcelaın Bolt Plug reduction Bolt Plug porcelaın Washer Stay Bolt Gasket Plug head...
- Page 12 FPB 550 Part Name Part Name Body Purger Gas intake flange Purger needle Diffuser Bulls eye housing Bulls eye Porcelain Nipple Ionization electrode wire Ball valve Washer Plug electrode wire Bolt Plug porcelaın Bolt Plug reduction Bolt Plug porcelaın Washer Stay Bolt Gasket Plug head...
- Page 13 FPB 870 – FPB 1200 Part Name Part Name Body Purger Gas intake flange Purger needle Diffuser Bulls eye housing Bulls eye Porcelain Nipple Ionization electrode wire Ball valve Washer Plug electrode wire Bolt Plug porcelaın Bolt Plug reduction Bolt Plug porcelaın Washer Stay Bolt...
- Page 14 FPB 1600- FPB 2000 – FPB 2500 Part Name Part Name Body Klappe indicator bar Gas intake flange Washer Diffuser Purger Purger needle Porcelain Bulls eye housing Ionization electrode wire Bulls eye Nipple Plug electrode wire Ball valve Plug porcelaın Washer Plug reduction Bolt...
- Page 15 FPB 3500 – FPB 5000 Part Name Part Name Body Klappe indicator bar Gas intake flange Washer Diffuser Purger Purger needle Porcelain Bulls eye housing Ionization electrode wire Bulls eye Nipple Plug electrode wire Ball valve Plug porcelaın Washer Plug reduction Bolt Plug porcelaın Bolt...
-
Page 16: Gas, Flue Gas And Heating Water Schema
4. GAS, FLUE GAS AND HEATING WATER SCHEMA 09.01.2020 Rev. 10... -
Page 17: Technical Data
LPG GAS CAPACITY CAPACITY RATE CONSUMPTION CONSUMPTION Min. Max. Min. Max. Max. Min. Max. Min. Kcal/h Nm³/h Nm³/h Nm³/h FPB 20 4.000 20.000 23,3 FPB 80 16.000 80.000 18,6 93,0 FPB 200 40.000 200.000 46,5 232,6 24,2 FPB 300 60.000 300.000... -
Page 18: Outer Dimensions
5.2. Outer Dimensions 09.01.2020 Rev. 10... - Page 19 09.01.2020 Rev. 10...
-
Page 20: Installation
6. INSTALLATION 6.1. Burner Assembly Drawing 1. Gas Intake 2. Air Inlet 3. Connecting Flange 4. Insulation Material (Gasket) 5. Installation Bolt 6. Flame Tube 7. Combustion Chamber Refractory Sealing between the combustion chamber and burner must be ensured Device must be shipped in original packaging! Do not lift the device holding from servomotor, gas valve, impulse pipes or pressure switch during installation! Clean the inside of fuel line thoroughly before installing the burner to the fuel line. -
Page 21: Commissioning
7. COMMISSIONING 7.1. Ignition and Ionizasyon System Combustion Head for Low Temperature Application Combustion Head for High Temperature Application Electrical connection Perform electrical connections according to the diagram provided with the burner. Follow general security rules during installation of electric wiring and making connections. Connect the earthing terminal in electric panel to the earthing installation. -
Page 22: General Controls
7.2. General Controls Make sure to perform the following controls before commissioning the burner. Ø Has heat demand been formed? Ø Are the thermostat and other thermo-elements for control purposes working properly? Ø Are the electrical connections correct? Ø Is there gas? Ø... -
Page 23: Combustion Adjustment
7.3. Combustion Adjustment 7.3.1. Gas Adjustment Follow the instructions of the valve manufacturer during installation, dismantling and adjustment of the gas valve 7.3.1.1. VGD 20 4011 - 5011 Series Gas Valve SKP 75 connection diagram 1 – Air-gas adjustment ratio 2 –... - Page 24 Consider the below torque values for bolts tightened on the valve. Tighten flange bolts according to cross ordering and use proper tools. Sealing and function check must be performed if the valve is dismantled and re-installed over the line due to any reason. Before dismantling the valve from the line, you can perform filter replacement according to the below order.
-
Page 25: Mb Zrd(Le) 405 - 412 Series Gas Valve
7.3.1.3. MB ZRD(LE) 405 – 412 Series Gas Valve 09.01.2020 Rev. 10... -
Page 26: Air Pressure Switch Adjustment
7.4. Air pressure switch adjustment While the burner is working without any problem, the air pressure switch is adjusted to desired minimum pressure as follows. Ø Unscrew the screw of the transparent cover and remove the cover. Ø Turn the adjustment wheel in the direction to increase the pressure, note the pressure value at which the burner is failed. - Page 27 Do not open servomotor. Do not interfere with. It may damage servomotor or change burner settings. Burner’s actuators should not be installed closer to high temperature zones, max allowed ambient temperature should be 60 °C for actuator’s operation safety 09.01.2020 Rev. 10...
-
Page 28: Pilot Ignition System
7.6. Pilot Ignition System Pilot gas burner inlet pressure Pmax= 200 mbar 7.7. Program Relay LFL 1.32 LME 22 Ø Yellow led on: Indicates that the burner is making pre-purge. Ø Yellow led flashing: Indicates that the burner is igniting. Ø... -
Page 29: Function Controls And Adjustments
7.8. Function Controls and Adjustments Ø Operation testing: If the burner switch is turned on and safety circuit is complete (gas pressure switch, thermostat, water level gauge, lower pressure gas pressure switch, upper pressure gas pressure switch, gas leakage control device), turn on the ball valve, burner will start working and turn off the gas valve. -
Page 30: Gas Pass Equipment Required In Gas Line
7.10. Gas Pass Equipment Required in Gas Line 09.01.2020 Rev. 10... - Page 31 Pe < 300 mbar Pe > 300 mbar Pe < 300 mbar Pe > 300 mbar Q<1200kW Q<1200kW Q>1200kW Q>1200kW 1- Compensator 1- Compensator 1- Compensator 1- Compensator 2- Ball valve 2- Ball valve 2- Ball valve 2- Ball valve 3- Gas filter 3- Gas filter 3- Gas filter...
-
Page 32: Maintenance
8. MAINTENANCE 8.1. Monthly Maintenance Monthly maintenance is a comprehensive process where general checks of burner and peripheral components are performed to prevent possible faults. Ø Clean the filters on the main line and multiblock. Ø Check the burner gas tip. Ø... -
Page 33: Troubleshooting
9. TROUBLESHOOTING Problem Cause Explanation-Suggestion Gas is cut or does not Gas valve might be closed. Open the valve. come Check burner power supply. The fuse on the Fuse failure main panel or the fuse on the burner might be tripped. -
Page 34: Periodical Flue Gas Measurement Report
10. PERIODICAL FLUE GAS MEASUREMENT REPORT Fuel Yield Flue Consumption (ppm) (ppm) (ppm) Temp. Date Signature (m³/h) (ºC) 09.01.2020 Rev. 10... -
Page 35: After-Sales Services
Fax: +90 282 685 42 09 Also you can contact with us: Web site : www.ecostar.com.tr E - mail : servis@ecostar.com.tr Please observe the following recommendations. • Use the product in accordance with the principles of this manual. • For any service demands regarding the product, please contact our Service Center from the abovementioned phone numbers. -
Page 36: Notes
12. NOTES Please record and forward your measurements and observations to us www.ecostar.com.tr 09.01.2020 Rev. 10...
Need help?
Do you have a question about the FPB 20 and is the answer not in the manual?
Questions and answers