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Summary of Contents for ECOSTAR PB 200
- Page 1 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL ONE-STAGE, TWO-STAGE AND MODULATING OPERATION FPB 200 FPB 300 FPB 400 FPB 550 FPB 870 FPB 1200 FPB 1600 FPB 2000 FPB 2500 FPB 3500 FPB 5000...
- Page 2 If you encounter any issue that is not explained clearly in this manual or you could not understand, please contact with our service department. We thank you for choosing ECOSTAR brand. This Operating Manual is an integral part of the burner and must be maintained in a plastic dossier and hung at a clearly visible place in the burner room.
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Page 3: Table Of Contents
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL INDEX 1. WARNINGS 1.1. Warning Symbols and Descriptions 1.2. General Safety Rules 2. TERMS OF WARRANTY 2.1. Out Of Warranty Conditions 3. BURNER’S GENERAL FEATURES 3.1. Purpose Of Use and Work Limits Of Burners 3.2. -
Page 4: Warnings
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 1. WARNINGS 1.1. Warning Symbols and Descriptions Symbols Symbol Descriptions Important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. Carry in an upright position. Fragile Item. Protect against water. 26.11.2014 Rev. -
Page 5: General Safety Rules
• Device must intake air, and ventilation and air discharge holes must not be closed. 2. TERMS OF WARRANTY Main and auxiliary equipment and all components used in Ecostar diesel-oil process burners are guaranteed for 1 year by TERMO ISI SİST. A.Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemical and thermal effects explained herein. -
Page 6: Out Of Warranty Conditions
• Customers may apply consumer protection arbitrator committee with regards to this report and request for an expert report. 3. BURNER’S GENERAL FEATURES ECOSTAR diesel-oil burners are designed to operate with oil at 2.5 – 6 Cst (mm²/s) viscosity, at rated capacity and pressure ranges and -15% to +10% nominal voltage. 3.1. - Page 7 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL Temperature change of fuel used in ECOSTAR diesel-oil process burners dependent on viscosity L: Diesel-Oil 26.11.2014 Rev. 0002...
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Page 8: Process Burner Components
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 3.2. Process Burner Components 1- Ignition Electrodes 2- Photocell 3- Casing Flange 4- Diffuser and Nozzle Centering Pipe 5- Nozzle 6- Flame Tube 7- Diffuser 8- Body 26.11.2014 Rev. 0002... -
Page 9: Technical Data
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 4. TECHNICAL DATA 4.1. Capacity and Technical Chart DIESEL- OIL CAPACİTY CAPACİTY CONSUMPTION RATE MAIN Min. Max. Min. Max. Min. Max. SUPPLY BURNER TYPE Kcal/h Kg/h Nm³/h ONE STAGE PROCESS BURNERS FPB 200 L1 19,6 350 220-380 40.000... -
Page 10: Outer Dimensions
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 4.2. Outer Dimensions TYPE ØD ØP ØM FPB 200 R 2" FPB 300 NW 80 FPB 400 NW 80 FPB 550 NW 100 FPB 870 NW 150 FPB 1200* NW 150 FPB 1600* NW 150 FPB 1200 NW 150... -
Page 11: Installation
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 5. INSTALLATION 5.1. Burner Installation Picture 1 - Liquid fuel valves 2 - Air inlet 3- Connecting Flange 4 - Sealing (Gasket) 5 - Installation bolt 6 - Flame tube 7 - Refractory combustion chamber After completing the installation of the burner on the boiler: Ø... -
Page 12: Commissioning
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 6. COMMISSIONING 6.1. Before Commissioning Make sure to perform the following controls before commissioning the burner. • Has heat demand been formed? • Are the thermostat and other thermo-elements for control purposes working properly? •... -
Page 13: Combustion Adjustment
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 6.4. Combustion Adjustment Ø Fuel nozzle Use proper wrench in installation and dismantle of the fuel nozzle. Use diesel oil to clean the fuel nozzle. Do not use thinner and its derivatives. Ø... -
Page 14: Fuel Diagrams
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 6.5. Fuel Diagrams Ø Single Stage Diesel Oil Burner Fuel Diagram 1- Fuel inlet 2. Pump 3. Fuel return 4. Solenoid valve 5. Fuel nozzle Ø Two Stage Diesel Oil Burner Fuel Diagram 1. - Page 15 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL Ø Modulating Diesel Oil Burner Fuel Diagram H” TYPE RETURN HYDRAULIC NOZZLE 1 – Fuel filter 2 – Pump 3 – Inlet valve 4 – Hydraulic control valve 5 – Inlet manometer 6 –...
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Page 16: Servomotor Adjustment
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 6.6. Servomotor Adjustment Ø SQN70 At Two-stage Burners; I. Red Cam: Adjusts 2nd level max. air. II. Blue Cam: Resets the clamp. III. Orange Cam: Adjusts 1st level min. air. IV. Black Cam: Adjusts 2nd level valve opening degree. At Modulating Burners;... - Page 17 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 26.11.2014 Rev. 0002...
- Page 18 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL Ø MODULATING MECHANISM ADJUSTMENT 1- Air adjustment disk 2- Fuel adjustment disk 3- Servomotor 4- Fuel regulator 5- Air control lever 6- Fuel control lever ADJUSTMENT: 1- Start positions prior to disc mechanism adjustment operation must be as follows: Ø...
- Page 19 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 2 – If disc mechanism start positions are correct, start the burner and ensure that it activates in basic load. Detect min capacity activation fuel amount of the burner by checking min. return pressure. If the activation fuel amount is insufficient, set fuel regulator start adjustment to 9 or 8 value by changing spring adjustment from adjusting bolt on fuel disc number 2.When you start the burner again after this operation, you will see that your fuel return pressure has increased and hence activation fuel amount has...
- Page 20 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 5 - Set the burner to the correct capacity required by the boiler by considering the below nozzle pressure and consumption values. Diagram valid for fuel nozzles having 45° spraying angle Diagram valid for fuel nozzles having 60° spraying angle 6 –...
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Page 21: Program Relay
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 6.7. Program Relay Ø LAL 1.25 26.11.2014 Rev. 0002... - Page 22 DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL LOA 24 Ø Red led on: Indicates burner malfunction. Ø If the burner switches to the fault mode, please wait at least 30 seconds and reset the program relay. Ø Press and hold the light button for 2 sec. to reset the program relay. 26.11.2014 Rev.
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Page 23: Maintenance
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 7. MAINTENANCE 7.1. Weekly Maintenance Weekly maintenance is a routine cleaning and adjustment procedure which is performed to ensure smooth and continuous operation of the system. Burner components must be adjusted after each maintenance work in accordance with the instructions. -
Page 24: Troubleshooting
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 8. TROUBLESHOOTING The mains voltage Check mains voltage. may not be suitable. Check burner power supply. The fuse on the No power to the main panel or the fuse on the burner might be burner. -
Page 25: Periodical Flue Gas Measurement Repor
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 9. PERIODICAL FLUE GAS MEASUREMENT REPORT Fuel Yield Flue Consumption (ppm) (ppm) (ppm) Temp. Date Signature kg/h (ºC) 26.11.2014 Rev. 0002... -
Page 26: After-Sales Services
Fax: +90 282 685 42 09 Also you can contact with us: Web site : www.ecostar.com.tr E - mail : servis@ecostar.com.tr Please observe the following recommendations. • Use the product in accordance with the principles of this manual. • For any service demands regarding the product, please contact our Service Center from the abovementioned phone numbers. -
Page 27: Notes
DIESEL-OIL PROCESS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL 11. NOTES Please record and forward your measurements and observations to us www.ecostar.com.tr 26.11.2014 Rev. 0002...
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